ITW Simco-ion IQ Power MPS User manual

IQ POWER MPS POWER SUPPLY 5201279 Rev A
IQ PowerTM
Static Neutralizing System
MPS Power Supply
INSTALLATION AND OPERATING INSTRUCTIONS

i
IQ POWER MPS POWER SUPPLY 5201279 Rev A
TABLE OF CONTENTS
1. SAFETY WARNINGS ........................................................................... 1
2. DESCRIPTION .................................................................................. 2
Features .................................................................................................................................3
3. SPECIFICATIONS................................................................................ 4
4. INSTALLATION .................................................................................. 5
Initial Considerations .........................................................................................................11
Mounting the Static Neutralizing Bar ...............................................................................12
Mounting the Power Supply ..............................................................................................13
Electrical Connections .......................................................................................................13
Power Supply Number (Address / Device Number) ..........................................................16
Set Up (with IQ Power Control Station) ............................................................................16
5. OPERATION ..................................................................................... 19
Power Supply Indicators ....................................................................................................19
Power Supply Operators ....................................................................................................19
System Start-up ..................................................................................................................19
Static Bar Operation ...........................................................................................................20
System Operation (with IQ Power Control Station)...........................................................20
6. MAINTENANCE .................................................................................21
Cleaning the Static Bar ......................................................................................................21
7. TROUBLESHOOTING ..........................................................................23
8. PARTS AND ACCESSORIES...................................................................24
9. WARRANTY AND SERVICE ...................................................................25

1
IQ POWER MPS POWER SUPPLY 5201279 Rev A
1. SAFETY WARNINGS
PLEASE READ INSTRUCTIONS COMPLETELY BEFORE STARTING
INSTALLATION.
ALL INSTALLATION AND TROUBLESHOOTING OPERATIONS MUST
BE PERFORMED BY QUALIFIED TECHNICAL PERSONEL.
This instruction manual uses symbols to identify dangerous situations as follows:
NOTE – Statements identified with a NOTE indicate precautions necessary
to avoid potential equipment failure.
CAUTION – Statements identified with a CAUTION indicate potential
safety hazards.
WARNING – Statements identified with a WARNING indicate potential
safety serious injury hazards.
NOTE – This equipment must be correctly installed and properly
maintained. Adhere to the following notes for safe installation and operation:
1. Read instruction manual before installing or operating equipment.
2. Only qualified service personnel are to perform installation and repairs.
3. All equipment must be properly grounded, including the machine frame to which
the equipment is mounted.
4. Turn off or disconnect input power to power supply before connecting or
disconnecting static neutralizing bars to the high voltage power supply.
5. Do not operate system in close proximity to flammable liquids.
CAUTION – This product is intended to be supplied by a Listed AC
Adapter or Power Unit marked “Class 2” or “LPS” and rated output 24V
1.7A, as provided. Negative must be grounded.
CAUTION – Electrical Shock Hazard
Disconnect input power to high voltage power supply before connecting
or disconnecting static neutralizing bar or performing any maintenance to
the system. Avoid touching static neutralizing bar when power supply is
energized.
WARNING – Fire Hazard
Do not install or operate static neutralizing bar in close proximity to any
flammable liquids or solvents.

2
IQ POWER MPS POWER SUPPLY 5201279 Rev A
2. DESCRIPTION
Simco-Ion’s IQ Power MPS Static Neutralizing System consists of a high voltage
power supply, static neutralizing bar, and the following optional devices: control
station, and static sensing bar. The MPS is typically used in conjunction with the
LP bar. The IQ Power LP static bar features a low profile and plug-in style high
voltage connector that is compatible with other power supplies in the IQ Power line.
The IQ Power LP is a speed type static bar. The IQ Power Control Station provides
the ability to both monitor and control real time system performance. The IQ Easy
Static Sensor Bar enhances the Control Station’s ability to both monitor and control
the static eliminating performance of the MPS.
The high voltage power supply module provides microprocessor controlled high
voltage DC output to the static bar. The high voltage causes the ionizing pins on
the static bar to generate positive and negative ions. The electric field from the static
charge on the material being processed attracts opposite polarity ions from the static
bar causing the material to be neutralized. Excess ions will either recombine in air
or dissipate to ground.
The LP static neutralizing bar features current limiting at each individual ion
emitting pin to minimize the risk of hazardous electrical shock if the bar is touched
while in operation. This safety feature does not compromise the IQ Power system’s
ability to neutralize static charges. The emitter pins are made of tungsten to extend
the longevity and sharpness of the points, providing optimal performance of the
static bar.
The IQ Power MPS may be powered independently with an AC adapter or as part of
an IQ Power system from the Control Station. When part of an IQ Power system,
a pre-terminated cable with M12 connectors is used for connection to the Control
Station. These cables provide power and communication for the IQ Power MPS.
For details on these cables, contact Simco-Ion customer service [phone]
(refer to Section 8, Parts and Accessories).
The Control Station is a convenient hub that provides power and communication
for up to ten IQ Power or IQ Easy devices. The two-way digital communication
provided by the Control Station enables monitoring and logging of system
performance and allows access to enhanced features in the static neutralization
system. These enhanced features include; manual control of ionization balance,
Auto-Tune automatic control of ionization balance, and CLFB (Closed Loop Feed
Back) providing the ultimate in static eliminator control (use of the IQ Easy Static
Sensor Bar is required).
The Control Station may also be configured with a port for an Anybus® CompactCom
module. This module provides interface with a wide variety of standard industrial
computer communication protocols allowing easy integration of the IQ Power static
neutralizing system with existing networks.
Anybus® CompactCom is a registered trademark of HMS Industrial Networks.

3
IQ POWER MPS POWER SUPPLY 5201279 Rev A
Features
• The IQ Power LP static neutralizing bar features a low profile.
• Static bar disconnect plug pre-installed on static bar cable for quick and
easy installation.
• Ionization emitter points current limited to enhance operator safety.
• Ionization emitter points of tungsten to extend operating life of emitter
points.
• Continuous mounting slot on static bar and mounting brackets for easy and
flexible installation.
• Indicators on power supply display status of neutralizing system and
detection of system faults.
• Connection available on power supply for remote sensing, alarm status and
standby control of power supply.
• Optional control station that provides power and a communication hub for
IQ Power static neutralizing systems.
• Optional static sensor bar for gathering web charge data (used in CLFB
mode).

4
IQ POWER MPS POWER SUPPLY 5201279 Rev A
3. SPECIFICATIONS
MPS Miniature Power Supply
Input Power 24 VDC, 1A (max) , negative ground, from AC adapter or Control Station
Output Voltage +/-7.5 kV
Dimensions 6.59”L x 3.09”W x 1.50”H [167.4L x 78.4 W x 38.1H mm] (not including
mounting ears)
Weight 14 oz [390 g]
Operating Temp 43°C [110°F] max
Enclosure Glass-ber-reinforced Polycarbonate
High Voltage Connectors 1 proprietary IQ Power plug-in outlet
LP Low Prole Static Neutralizing Bar
Overall Bar Length 300-3960 mm [11.8-156”]
Prole Dimensions 34W x 19H mm [1.34”W x 0.75”H]
Weight 0.6 g/mm [0.5 oz/in)
Operating Temp 80°C [176°F] max
Humidity 70% RH max, no dewing permissible
Enclosure Glass-ber-reinforced Polycarbonate
HV Cable Length 3m [10’] standard
Emitter Material Tungsten
Emitter Spacing 30 mm [1.18”]
Operating Distance 50-230 mm [2-9”]
Installation Hardware Plastic mounting brackets, metal perforated strips and stainless steel
hardware (screws, washers, nuts).
AC Adapter
Type “Universal”desktop
Input Power 100-240V 50/60 Hz input (IEC 320 inlet)
Part Number 4110732
Output 24V, 1.7A maximum
Dimensions 4.33”L x 2.05”W x 1.26”H [110L x 52W x 32H mm]
Weight 5.3 oz [150 g]
Enclosure Thermoplastic, black

5
IQ POWER MPS POWER SUPPLY 5201279 Rev A
4. INSTALLATION
Figure 1. IQ Power LP Static Bar Installation
Figure 2. IQ Power LP Static Bar Bracket

6
IQ POWER MPS POWER SUPPLY 5201279 Rev A
Figure 3. IQ Power LP High Voltage Connector
Figure 4. IQ Power MPS Dimensions

7
IQ POWER MPS POWER SUPPLY 5201279 Rev A
Figure 5. IQ Power MPS Connections (Bar and Power Supply)

8
IQ POWER MPS POWER SUPPLY 5201279 Rev A
Figure 6.Typical IQ Power MPS to Control Station Cables

9
IQ POWER MPS POWER SUPPLY 5201279 Rev A
Figure 7. IQ Power MPS Connections (Control Station to Power Supply)

10
IQ POWER MPS POWER SUPPLY 5201279 Rev A
Figure 8. IQ Power MPS Connections (Control Station to Power Supply and Sensor Bar)

11
IQ POWER MPS POWER SUPPLY 5201279 Rev A
Position Description
1MPS Power Connection, +24 VDC
2MPS Power Connection, 0 VDC (ground). This position must be grounded. Also serves
Standby function.
3MPS Output, negative connection, opto-isolated transistor *
4MPS Output, positive connection, opto-isolated transistor *
5MPS Standby, input connection, works in conjunction with position 2 (ground).
* Vceo (collector to emitter voltage) 40V max, Veco (emitter to collector voltage) 6V max, Ic (collector
current) 100 mA max.
Figure 9. IQ Power MPS 5-Position Terminal Block
Initial Considerations
Installation starts with mounting of the static neutralizing bar. Static bars are
typically installed just ahead of where problems due to static are occurring. The
power supply is installed in a convenient location within reach of the static bar
high voltage cable (standard length 3m [10 ft]) and visible to the machine operator.
Control station (where used) may be installed at any convenient location and
connected to the system using the pre-terminated M12 low voltage cable.

12
IQ POWER MPS POWER SUPPLY 5201279 Rev A
Mounting the Static Neutralizing Bar
WARNING – Fire Hazard
Do not install or operate static neutralizing bar in close proximity to any
flammable liquids or solvents.
A. Determine location for mounting the static bar. The static bar will typically be
located just ahead of where problems due to static are occurring. A static audit
by a Simco-Ion representative can determine the best location for the static bar.
B. The appropriate operating distance, “R” (see Static Bar Installation diagram) for
the IQ Power static bar is in part determined by the application. IQ Power LP
static bars should be mounted between 50 and 230 millimeters [2 to 9 inches]
from the web and may be installed in more congested areas of the machine,
however the web path should be fixed. Optimum mounting distance for high
speed webs is 100 mm [4 inches]. IQ Power LP bars have an ion emitter to
emitter spacing of 30 mm [1.18 inches].
IQ Power LP bars should NOT be installed or operated at distances less than
the minimum distance specified. The “free area” between the static bar and
web should have approximately equal height and width. There should be NO
grounded metal such as an idler roller immediately behind the web on the
far side from the static bar. The area behind the static bar should be as free
as possible from grounded metal. See Static Bar Installation diagram. The
effectiveness of any static bar is determined in part by the distance to and speed
of the target. If a static bar is not performing adequately at a given distance, it
may be necessary to reduce the operating distance accordingly.
C. The IQ Power LP static bar includes plastic mounting brackets, perforated
metal strips and assorted hardware.
D. Slide the mounting brackets onto the “T” channel on the sides of the static bar.
E. The perforated strip may be installed on the mounting bracket at right angle
to the bar or parallel to the bar. The perforated strip may be bent or twisted to
suit the application and will hold its shape as installed.
F. Once the static bar is loosely installed, tighten all hardware.
G. Install set screws into the holes in the side of the mounting bracket using the
provided hex key wrench. The set screws engage the “T” on the side of the bar
securing it in place.
See Static Bar Installation and Static Bar Bracket diagrams.

13
IQ POWER MPS POWER SUPPLY 5201279 Rev A
Mounting the Power Supply
A. Locate power supply at a convenient place within reach of the static bar high
voltage cable (standard length 3m [10 ft]) and visible to the machine operator.
Power for the AC adapter (if used) must be available.
B. Secure power supply to the mounting surface (commonly a machine frame)
using M5 or M4 [#10 or #8] hardware (not supplied).
C. Locate AC adapter (if used) at a convenient, secure place within reach of the
power supply.
NOTE – Do not energize the power supply until installation is complete.
Ensure that all input power switches are in the OFF (0) position during
installation.
Electrical Connections
A. Connect AC Adapter (if used, AC adapter is not required if the MPS is
connected to a Control Station). Make sure “POWER” switch on power supply
is in the “OFF” (0) position. Route low voltage wire clear of moving machine
parts and protect it from abrasion. Secure using nylon wire ties (not supplied).
Do not over tighten. Insert 5-position terminal block into connector on end of
unit.
Connect line voltage to input side of AC adapter. The AC adapter is a universal
input type that accepts line voltage from 100 to 240 VAC 50/60Hz. The AC
adapter line voltage connector accepts a line cord with an IEC 320 connector
(supplied). The line cord also provides electrical ground to the AC adapter.
Check electrical ground integrity in the line voltage receptacle used for the AC
adapter. This ground must not be defeated.
B. Connect Control Station (if used). The Control Station can supply 24 VDC
power for up to ten IQ Power static eliminator power supplies. Use a pre-
terminated M12 cable with straight connectors on both ends, a variety of
lengths are available, see Section 8, Parts and Accessories.
When powered from the Control Station, the “Power” switch on the MPS
face is not in-circuit, the MPS will energize when the Control Station power is
switched on.
The M12 cable plugs into the M12 connector on the MPS power supply and
into one of the six connectors numbered DEV1 thru DEV6 on the Control
Station.
See diagram for Power Supply to Control Station Connections.
The cable should not be run parallel with the static bar high voltage cable.
Route the cable clear of moving machine parts and protect it from abrasion.
Secure using nylon wire ties (not supplied). Do not over-tighten wire tie.

14
IQ POWER MPS POWER SUPPLY 5201279 Rev A
If multiple IQ Power / IQ Easy static neutralizer devices are connected to the
Control Station, each device must have a unique Power Supply Number (address
/ device number). This is necessary to enable reliable digital communication.
The Control Station can be used to automatically address the power supplies.
The default Power Supply Number for a new unit is “1”. Start the process with
non-MPS devices (IQ Power BPS and IQ Easy first), connect all non-MPS
devices, then finish the process with IQ Power MPS units. Plug the first power
supply (only) into the Control Station and turn the Control Station on. Allow
the Control Station to boot-up and begin operation. Plug the second power
supply into the Control Station. The Control Station will re-address the second
power supply to “2”. Plug the third power supply into the Control Station.
The Control Station will re-address the third power supply to “3”. Repeat this
process until all power supplies (or IQ Power / IQ Easy devices) are installed.
Each power supply or device will be given a unique address (device number).
C. Connect user supplied power (if used). In cases where the user does not want to
use the AC adapter but wants to supply 24 VDC power to the IQ Power MPS,
user supplied 24 VDC power may be applied via the 5-position terminal block.
The 5-position connector uses a Phoenix 1803604 terminal block. The
terminal block accepts 16-26 AWG solid or stranded wire with a strip length of
¼” [7mm]. To install wires into the connector, push the stripped wire fully into
the square hole on the connector and tighten securely with a small flat-blade
screwdriver.
To supply power through the 5-position terminal block, connect:
• +24 VDC to position 1
• 0V (ground) to position 2
The return / common MUST be bonded to electrical ground.
Wired in this fashion, the “Power” switch on the MPS face is in-circuit.
Power supplied in the above fashion must have adequate current available
to power the MPS power supply (1A minimum). Input power should be
appropriately fused for safety purposes.
See 5-Position Terminal Block diagram.
D. Connect static bar by plugging in high voltage connector on static bar cable
to HV connector on power supply. Secure high voltage connector with the (2)
captive screws on the sides of the connector. Do not over-tighten.
See Bar and Power Supply Connections diagram.
CAUTION – Electrical Shock Hazard
Do not connect static neutralizing bar with power supply energized. Switch
power off before connecting static bar.

15
IQ POWER MPS POWER SUPPLY 5201279 Rev A
NOTE – Failure to fully seat the high voltage connectors into the power
supply connectors may result in permanent damage to the bar, cable or
power supply.
Secure high voltage cable from the static bar. Route the cable clear of moving
machine parts and other wiring. Do not make sharp bends or “kink” the cable.
Secure cable using nylon wire ties (not supplied). Do not overtighten.
NOTE – Sharp bends in the static bar cable such as kinks, routing the cable
over sharp metal edges, or nicks and cuts in the cable insulation must be
avoided. Stress or minor damage to the cable insulation may cause failure of
the cable insulation.
E. Connect 5-position terminal block (if used). The power supply 5-position
terminal block is a pluggable connector that uses a Phoenix 1803604 terminal
block with screw terminals. The terminal block accepts 16-26 AWG solid
or stranded wire with a strip length of ¼” [7mm]. To install wires into the
connector, push the stripped wire fully into the square hole on the connector
and tighten securely with a small flat-blade screwdriver.
Status Output. The terminal block provides an opto-isolated output to
indicate status of the MPS power supply. The opto-isolated transistor is in
conduction during normal operation or when the unit is in standby mode. The
opto-isolated transistor is non-conducting in the event of a fault, input power
outage or shut-down of the MPS power supply.
Standby Input. The terminal block provides an input to place the MPS power
supply in Standby Mode (HV off). The input accepts a range of +5 to +24
VDC. When voltage is not applied the MPS power supply is in Run Mode.
See 5-Position Terminal Block diagram.
The 5-position terminal block also provides a means of remote power in. See
section “C. Connect user supplied power” for more details.
F. Connect Sensor Bar (if used). An IQ Easy Sensor Bar may be integrated into
the IQ Power system to provide feedback on static eliminating performance and
is used for the CLFB (Closed Loop Feed Back) static eliminating mode.
Standard cables are available for connecting the IQ Easy Sensor Bar to the
IQ Power Control Station. These cables are available with a straight or right
angle connector for the sensor bar and have an M12 straight connector for the
Control Station connection.
The cable should not be run parallel with the static bar high voltage cable.
Route the cable clear of moving machine parts and protect it from abrasion.
Secure using nylon wire ties (not supplied). Do not over-tighten wire tie.
If there is an excess of cable, do not coil it in the vicinity of the static bar high
voltage cable.
See Control Station to Power Supply and Sensor Bar Connections diagram.

16
IQ POWER MPS POWER SUPPLY 5201279 Rev A
Power Supply Number (Address / Device Number)
Each IQ Power MPS has an address (number) associated with it. These numbers
serve to identify the power supply in digital communications with a Control Station.
This address can be a number of 1 through 10 (the default is “1”).
NOTE – If multiple IQ Power / IQ Easy devices are connected to the
Control Station, each static neutralizer must be given a unique address /
device number.
Automatic addressing of power supplies may be achieved by connecting devices to
the Control Station in the correct sequence. Start the process with non-MPS devices
(IQ Power BPS and IQ Easy first), finish the process with IQ Power MPS units.
Plug the first power supply (only) into the Control Station and turn the Control
Station on. Allow the Control Station to boot-up and begin operation. Plug the
second power supply into the Control Station. The Control Station will re-address
the second power supply to “2”. Plug the third power supply into the Control
Station. The Control Station will re-address the third power supply to “3”. Repeat
this process until all power supplies (or IQ Power / IQ Easy devices) are installed.
Each power supply or device will be given a unique address (device number).
Manual re-addressing of power supplies may be achieved through the Control
Station user interface device page. It may be necessary to tap on a tab and/or the
Page arrow to locate the Device Address. The device address will be found listed as
“MPS Address”. Tapping the pencil icon next to the address will open a prompt
for a password. The default password for set-up is “PASSWORD”. Tapping the
desired number changes the device address for the device.
Set Up (with IQ Power Control Station)
A variety of information can be checked, and operating parameters set, for the IQ
Power MPS power supply through the IQ Power Control Station via the device
page. Tap on the device icon for the MPS and static bar to access these pages. A
summary tab will appear offering important information. Tabs for the neutralizer
and sensor (if installed) will also appear. Tapping on a neutralizer tab or sensor
tab opens a page where operating parameters may be edited or selected. Typical
parameters are listed below.
Device Name: A user editable name to identify the specific device (14 characters).
Bar Type: A fixed description for the type of bar connected to the MPS (speed)
Operation Mode: A user selectable operating mode for the static bar (Manual,
Fixed, Auto-Tune, CLFB).
• Fixed - 50/50 balance standard operation (default factory setting). Fixed
provides standard operation, with output voltage regulation.
• Auto-Tune - Enhanced operation. This mode includes the current
monitoring found in Fixed mode, plus automatic compensation that takes
into account web speed, bar type, bar mounting distance and measured

17
IQ POWER MPS POWER SUPPLY 5201279 Rev A
ion current to optimize static neutralization performance. In order to
successfully invoke Auto-Tune, certain operating parameters must be
defined:
– Web Speed Mode will have to be set.
– Web Speed will have to be entered by the user.
– Mounting Distance will have to be entered by the user. It is the distance
between the face of the static neutralizing bar and the web, or material to
be neutralized.
• CLFB - Closed Loop Feed Back. The best control of ion balance. An IQ
Easy Sensor Bar must be paired with the MPS for closed loop control. The
sensor bar must be downstream of the static neutralizing bar in order for
CLFB to work. The sensor bar detects any voltage imbalance on the web,
or material to be neutralized, then transmits this information to the static
neutralizing power supply. The power supply makes incremental changes to
the balance setting until downstream charges are minimized.
• Manual - Allows manual control of the ion balance. Manual mode includes
voltage regulation and current monitoring found in the standard mode, plus
manual control of the ion balance ratio. This mode of operation would
only be selected where the web, or material to be neutralized, exhibited
extreme and consistent charging of one polarity.
Bar HV - Allows turning the HV power supplies on / off (standby mode).
Ion Output - The ionization level, in percent, where Bar Calibration = 100%.
Balance - A ratio of input power supplied to the high voltage power supplies that is
related to ion balance. In Fixed, Auto-Tune and CLFB modes this is a display only
and non-editable. The Balance may only be user adjusted in the Manual mode.
Upstream Estimate - An on/off setting enabling estimation of voltage on the web
before the static bar. The value of the upstream estimate may be adjusted by altering
the Upstream Factor.
Downstream Estimate - An on/off setting enabling estimation of voltage on the
web after the static bar. The value of the downstream estimate may be adjusted by
altering the Downstream Factor.
Mounting Distance - A user editable dimension, the spacing between the face of the
bar and web (surface being neutralized / measured). The factory default mounting
distance for speed type neutralizing bars is 4” (100mm).
NOTE – This information (Mounting Distance) MUST be correct. It is
used by the static neutralizing bar when in Auto-Tune mode and used by the
static sensor bar for calibration. If this information is not correct, the static
bar may not operate properly when in the Auto-Tune mode or the static
sensor bar may report incorrect web voltages.

18
IQ POWER MPS POWER SUPPLY 5201279 Rev A
Web/Bar Width - A user entered dimension, the width of the web that the static bar
is being used with. This value is used in charge estimation.
Web Speed Mode - Displayed with the source on control station. A user entered
value, “Device” if stored in the MPS, “Global” if stored in the Control Station.
Ion Current - The ionization level in terms of microamps for both positive and
negative ionization.
Up Time - The amount of time elapsed since the device was turned on.
Device Address - The Power Supply Number (address / device number) assigned
to the MPS. The address may be edited, but duplicate address numbers are not
permitted. The exception to this rule is static sensor bars. If a static sensor bar is
given the same address number as an MPS its data will appear as a tab under the
MPS and it will automatically become paired with that MPS for CLFB operation.
Device Version - The firmware revision in the device.
Device Locator Utility - Causes the indicator lights on the device to flicker for a
brief time to aid in verifying location of a given device.
IQ MPS Calibration - A time stamp indicating the last time the power supply was
calibrated.
Alarm Test Utility - Causes a fault output to aid in checking /troubleshooting fault
sensing connections.