Iwata Airrex Katana Plus User manual

PRODUCT USER GUIDE English
French
Spanish
KAT9000 | Katana Plus HVLP Spray Gun
Manufactured for ANEST Iwata-Medea, Inc. by ANEST IWATA Industrial Machinery (Jiaxing) Co., Ltd.
Model Type of
Feed
Nozzle
Orifice
Ømm
(in)
Applied
Air Cap
Model
Recommended Conditions Air
Consumption
l/min (cfm)
2Pattern
Size
mm (in)
Air & Fluid
Connection
Gross
Weight
g (lbs.)
Cup/
Container
Capacity
mL
1Atomizing
Air Pressure
MPa (bar/PSI)
Fluid
Output
ml/min
KAT9000 Center
Cup
Gravity
1.3
(0.051)
KTN 13
HVLP
0.14
(1.40 / 20)
1550.069
(0.69 / 10)
240 (8.48) 140 (5.5) Air
G1/4 (NPS1/4)
Fluid
G1/4 (NPS1/4)
420 (0.93)
(Only
Spray Gun)
600
1Atomizing air pressure means air pressure (static pressure) at spray gun inlet when trigger is pulled and air flows. 2Spray distance: 150mm
This manual contains important instructions for operating this product. For your safety, and the
safety of others, be sure to read this entire manual thoroughly before operating the product.
Failure to properly follow all the instructions and precautions can cause you and others to be
seriously hurt or killed.
GENERAL HAZARD WARNING
www.Iwata-Airbrush.com/KatanaPlus.html
Customer Support 503-253-7308 M-F, 8am-4:30pm PST | [e-mail] | www.iwata-airbrush.com/blog/contact-us
KAT9000-OIPM-PJV
Internal Cap
Pressure
MPa (bar/PSI)

KAT9000 | Katana Plus HVLP Spray Gun
Creating start to finish solutions for over 90 years.
IMPORTANT SAFETY INFORMATION . . . . . . . . . . . . . . . . .3-4
SPRAY GUN COMPONENTS & ACCESSORIES . . . . . . . . . . 4
PRE-OPERATION SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
SURFACE PREP & USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-9
CLEANING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . .9-11
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
www.Iwata-Airbrush.com/KatanaPlus.html
Customer Support 503-253-7308 M-F, 8am-4:30pm PST | [e-mail] | www.iwata-airbrush.com/blog/contact-us
2

Never operate the spray gun around sparks, open
flames or other ignition sources such as smoking,
electrical goods, etc. Paints and other coatings can
be highly flammable and cause fire.
Use caution when operating the spray gun near
flammable gases or vapor.
Securely ground spray gun by using an air hose
with a built-in ground wire with less than 1MΩ.
Periodically check ground for continuity.
Insucient grounding near flammable vapor or gases
can cause fire or explosion due to sparking from static
electric discharge.
WARNING
Paint and other coating materials can contain chemicals
that may be harmful to people and animals in confined,
poorly ventilated spaces.
Always spray in a well-ventilated area. Remove children
and pets.
Always wear a NIOSH / MSHA approved respirator
when painting.
WARNING
Air-powered equipment and power tools are capable of
propelling items (metal chips, fasteners and particulates)
at high speed into the air and could result in injury.
Always wear ANSI Z87.1 approved eye protection.
Never point the air stream at any part of your body,
or at another person or animal.
When operating the air compressor and spray gun,
make sure all other people and animals maintain a
safe distance.
Be sure to release all air pressure before cleaning,
disassembling or servicing the spray gun.
Never operate the spray gun over the max operating
pressure of 101 PSI (0.7Mpa).
Never operate the spray gun if the ambient temperature
is outside a range of 41° - 105°F (5° - 40°C).
Never operate the spray gun if the material liquid or air
temperature is outside a range of 41° - 109.4°F (5° - 43°C).
WARNING
EXPLOSION FIRE
RISK TO BREATHING
FLYING OBJECTS
www.Iwata-Airbrush.com/KatanaPlus.html
Customer Support 503-253-7308 M-F, 8am-4:30pm PST | [e-mail] | www.iwata-airbrush.com/blog/contact-us
IMPORTANT SAFETY INFORMATION
Safety messages & Signal Words:
Indicates an immediate hazardous situation which, if not
avoided, will result in death or serious injury to the operator
or to bystanders.
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury to the opera-
tor or to bystanders.
Indicates a potentially hazardous situation which, if not
avoided, may result in moderate or minor injury to the oper-
ator or to bystanders.
Indicates a situation which, if not avoided, may result in
damage to product components or other property.
AVERTISSEMENT
ADVERTENCIA
ATTENTION
PRECAUCIÓN
AVIS
AVISO
KAT9000 | Katana Plus HVLP Spray Gun
3

Paint and coatings can cause irritation to eyes and skin.
Always use gloves and eye protection marked to
comply with ANSI Z87.1. If skin or eye irritation occurs,
contact a doctor immediately.
Hearing protection should be used when the noise level
exposure equals or exceeds an 8 hour time-weighted
average sound level of 85dBA.
The tip of the fluid needle and nozzle have sharp points.
Avoid touching these during maintenance to prevent
injury.
Repeated pulling of the trigger may cause carpal tunnel
syndrome. Take breaks if you feel tired or experience
discomfort.
Not for use with food decoration or production.
If any damage or abnormality with the spray gun is
observed, immediately stop using the product until
the problem is resolved.
Do not customize or modify any original components of
the product. Use only genuine replacement components
provided by the manufacturer or an authorized dealer.
CAUTION
Not for use with Halogenated Hydrocarbon Solvents:
methyl chloride, dichloromethane, 1.2 dichloroethane,
carbon tetrachloride, trichloroethylene, 1.1.1-trichloroethane,
chloroethane. Use may cause cracks or degradation
of the spray gun.
Never exceed maximum operating pressure or temperature.
Altering the spray gun may result in poor performance
or failure.
NOTICE
www.Iwata-Airbrush.com/KatanaPlus.html
Customer Support 503-253-7308 M-F, 8am-4:30pm PST | [e-mail] | www.iwata-airbrush.com/blog/contact-us
CHECKING OF THE PRODUCT
WHEN RECEIVING THE SPRAY GUN, MAKE SURE THAT
IT HAS NOT BEEN DAMAGED DURING TRANSPORT
OR STORAGE AND ALSO CHECK THAT ALL THE
FOLLOWING CONTENTS ARE INSIDE THE BOX.
SPRAY GUN COMPONENTS
& ACCESSORIES
STANDARD SPRAY GUN SET INCLUDES:
Spray Gun and Cup Cleaning Brush
Thread Sealant Tape
Spray Guide Viscosity Cup
Paint Strainers, Quantity 5 Gun Wrench
KAT9000 | Katana Plus HVLP Spray Gun
4

2. Connecting Your Air Source
With the right size air source for your project selected, it’s time to get the Katana Plus connected
to the compressor so you can start spraying! You’ll need the following:
Thread sealant tape (A) prevents
air leaks. Wrap 2 inches of tape
clockwise around air inlet of
spray gun. Be sure the tape is
flat, not bunched, and pulled
just slightly taught.
Tighten your quick-disconnect
adaptor (B) snug onto the
spray gun’s air inlet using an
adjustable crescent wrench (C).
Firmly press the quick-disconnect
of the air hose (D) onto the
quick-disconnect adaptor (B)
you attached to the spray gun.
1/4 inch Female BSPP to Male
Industrial Quick-Disconnect
Adaptor (not included)
Thread Sealant
Tape (included)
Adjustable
Crescent Wrench
(not included)
Air Hose With Female Industrial
Quick-Disconnect on the Spray
Gun Side (not included)
Important Note: Compressor ratings will typically show how much volume (CFM) is produced at
40 and 90 PSI. If you set the compressor to deliver 20 PSI to the spray gun, it will provide about
double the CFM it would at 40 PSI.
COMPRESSOR RECOMMENDATIONS FOR YOUR PROJECT:
Project Scale
Small Medium Large Extra Large
Average Size 4 sq. ft. 8 sq. ft. 12 sq. ft. 12+ sq. ft.
Horse Power (HP) 1 HP 2 HP 2+ HP 3+ HP
Tank Size 1-2 Gallon 2-4 Gallon 4-10 Gallon 25+ Gallon
Minimum CFM* 2.2 CFM @ 90 PSI 5.3 CFM @ 90 PSI 5.3 CFM @ 90 PSI 10.3 CFM @ 90 PSI
*CFM means “Cubic Feet per Minute” and refers to the volume of air the compressor can produce.
A B C D
1 2 3
www.Iwata-Airbrush.com/KatanaPlus.html
Customer Support 503-253-7308 M-F, 8am-4:30pm PST | [e-mail] | www.iwata-airbrush.com/blog/contact-us
PRE-OPERATION SETUP
It is optimal to supply the spray gun with dry air. Use of a moisture trap or filter is recommended.
Before first use, flush spray gun by slightly filling cup and spraying an appropriate cleaner
until empty.
Be sure gravity cup is firmly attached to the spray gun body.
AVIS
AVISO
1. Sizing An Appropriate Air Compressor
A spray gun’s magic happens in the air cap. An air cap has a required amount of air volume and air
force needed to atomize a liquid correctly and eciently.
The Katana Plus’s air cap requires a minimum volume of 9.9 CFM (Cubic Feet per Minute) with an
air force anywhere between 10–30 PSI (Pounds per Square Inch). All this jargon can be confusing,
so we’ve included this helpful table to make things a little clearer.
KAT9000 | Katana Plus HVLP Spray Gun
5