Jøtul F 500 USA User manual

Jøtul F 500 USA
USA/CAN - Installation and Operating Instructions 3
Kindly save these instructions for future reference.
Jøtul F 500 USA
Manual Version P17

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Standards:
The Jøtul F 500 woodstove has been tested and listed to;
U.S. Standards: ANSI/UL 737 and ANSI/UL 1482.
Canadian Standards: CAN/ULC-S627-M93
Tests performed by:
ITS Intertek Testing Services, Middleton,WI
Manufactured by:
Jøtul A.S, P.O. Box 1411, N-1602 Fredrikstad, Norway
Distributed by:
Jøtul North America Inc., 55 Hutcherson Drive, Gorham,
Maine 04038, USA
This heater meets the U.S. Environment Protection Agency’s
Emissions limits for wood heaters manufactured and sold after
July 1, 1990.
Under specific test conditions,this heater has shown heat output
at rates ranging from 12.000 to 34,700 BTU’s per hour.
The Jøtul F 500 woodstove is only listed to burn wood. Do not
burn any other fuels.
When installing, operating and maintaining your Jøtul F 500
woodstove,follow the guidelines presented in these instructions,
and make them available to anyone using or servicing the
stove.
Installation and Operating Instructions for the USA
Installation et fonctionnement pour Canada
Safety notice: If this solid fuel room heater is not properly installed, a house fire may result.
For your safety, follow the installation directions. Contact local building or fire officials about
restrictions and installation inspection requirements in your area. Kindly save these instructions
for future reference.
Avis de sécurité: Une installation non appropriée de ce poêle de chauffage risque de provoquer
un incendie. Assurez votre sécurité en respectant les directives d’installation suivantes. Consultez
les autorités locales du bâtiment ou de la prévention des incendies au sujet des restrictions et
exigences relatives aux inspections d’installations dans votre région.
Tested and listed by ITS, Intertek Testing Services, Middleton,Wisconsin.
Tested to U.S. Standards: ANSI/UL 1482 & 737, Canadian Standards: CAN/ULC-S627-M93
A number of areas require a building permit to install a solid fuel
burning appliance.
In the U.S.,the National Fire Protection Association’s Code, NFPA
211, Standards for Chimneys, Fireplaces, Vents and Solid Fuel
Burning Appliances, or similar regulations, may apply to the
installation of a solid fuel burning appliance in your area.
In Canada, the guideline is established by the CSA Standard,
CAN/CSA-B365-M93, Installation Code for Solid-Fuel-Burning
Appliances and Equipment.
Always consult your local building inspector or authority having
jurisdiction to determine what regulations apply in your area.
Jøtul North America Inc.
55 Hutcherson Drive
Gorham, Maine 04038
USA
USA/cAnAdA
Accepted For Use
City of New York
Department of Buildings
MEA 313-00-E
Jøtul North America, Inc.

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Safety notices:
• Besuretoreadthisentiremanualbeforeyouinstalloruse
your new Jøtul F 500 woodstove.
• Ifthisroomheaterisnotproperlyinstalled,a housefire
may result. To reduce the risk of fire, follow the installation
instructions. Failure to follow these instructions may result
in property damage, bodily injury, or even death.
• JøtulrecommendsthatyouhaveyournewJøtulF500
installed by a professional installer of solid fuel burning
appliances.
• Extremelyhotwhileinoperation!Keepchildren,clothingand
furniture away. Contact may cause skin burns.
• Avoidcreatingalowpressureconditionintheroomwhere
the stove is operating. Operating an exhaust fan or a clothes
dryer could create a low pressure area, causing poisonous
gases to come out of the stove into the room.
• You can preventlowpressureconditionsbyproviding
adequate combustion air within 24”(610mm) but not closer
than 12” (305mm) from the stove. Or, simply install the
optional outside air manifold system,which allows the direct
connection of air from outside the house to the stove.
• Donotusechemicalsorfluidstostartthefire.Somefuelswill,
during combustion,separate carbon monoxide and generate
it in the burn chamber. Carbon monoxide is toxic, so please
follow the guidelines in this manual for proper operation of
your Jøtul F 500.
• Ifyouforsome reasonexperiencesmoke“roll-out” from
the stove, it may activate smoke detectors if installed in the
house.
Table of contents:
Safety Notices .......................................................................................4
1.0 Installation
1.1 Assembly before Installation.................................................... 5
2.0 Chimney and Chimney Connector
2.1. Chimneys....................................................................................... 5
2.2 Masonry Chimney ....................................................................... 6
2.3 Prefabricated Chimneys............................................................. 6
2.4 Chimney Height........................................................................... 6
2.5 Wall pass-throughs..................................................................... 6
3.0 Connecting to the Chimney
3.1 Masonry Chimney Thimbles..................................................... 7
3.2 Hearthmount Into a Masonry Fireplace................................ 7
3.3 Prefabricated Chimneys............................................................. 7
4.0 Clearances to Combustibles
4.1 Floor Protection............................................................................ 8
4.2 Clearances to Walls and Ceilings............................................. 8
4.3 Alcove Installations..................................................................... 8
4.4 Mobile Home Installations........................................................ 9
5.0 Operation
5.1 Controls on The Jøtul F 500 ....................................................... 9
5.2 Breaking in Your New Stove...................................................... 9
5.3 Starting and Maintaining a Fire............................................... 10
5.4 Adding Fuel ................................................................................... 10
5.5 The Formation of Creosote ....................................................... 10
6.0 Maintenance
6.1 Ash Removal.................................................................................. 11
6.2 Glass Care ...................................................................................... 11.
6.3 Chimney System .......................................................................... 11
7.0 General Maintenance
7.1 Gaskets........................................................................................... 12
8.0 Accessories
8.1 Firescreen....................................................................................... 12
8.2 OutsideAirKit .............................................................................. 12
8.3 FloorBracketKit........................................................................... 13
8.4 Rear Heatshield............................................................................ 13
8.5 Bottom Heatshield...................................................................... 13
8.6 Stove-top Thermometer ............................................................ 13
9.0 Jøtul N. A. wood-burning product limited warranty .........21
Figures -Drawings ......................................................................... 14-16
Clearances....................................................................................... 17-18
Exploded view ..................................................................................... 19
Appendix A (alternate floor protection).......................................20
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1.0 Installation
If this solid fuel room heater is not properly installed a house fire
may result. For your safety, follow the installation directions.
Contact the local building or fire officials about restrictions and
installation inspection requirements in your area.
Reminder:
Your local officials have final authority in determining if a
proposed installation is acceptable. Any requirement, that is
requested by the local authority having jurisdiction, that is not
specifically addressed in this manual, defaults to NFPA 211, and
local codes in the U.S. or in Canada, CAN/CSA-B365-M and local
codes.
1.1 Assembly before Installation
The Jøtul F 500 is shipped with the flue collar, gasketing and
hardware inside the stove.
• Toinstallthefluecollarinthetoporrearexitpositionremove
the tape from the gasketing and adhere to the groove on the
back of the stove around the flue opening.
• Placethefluecollaronthestoveinthetoporrearexitposition
and secure with the nut, bolt and washer.
• Thenutandwasherareplacedontheinsideofthestove.
• Takeouttheashlips,whichareinsidetheburnchamber,and
install. The one in front is placed loosely on top of the base
plate, while the side ash lip is fastened with the screw that
is attached to the base plate.
2.0 Chimney and Chimney
Connector
The chimney connector is a single walled pipe used
to connect the stove to the chimney. For use with the
Jøtul F 500, the chimney connector must be 6” (152mm) in
diameter, with a minimum thickness of 24 gauge black steel.
• AluminumandGalvanizedsteelpipeisnotacceptableforuse
with the Jøtul F 500. These materials cannot withstand the
extreme temperatures of a wood fire and can give off toxic
fumes when heated.
• Do not use the connector pipe as a chimney.
• Eachchimneyconnector or stovepipesectionmustbe
installed to the stove flue collar and to each other with the
male (crimped) end toward the stove. See figure 2.
• Thispreventsanyamountofcondensedorliquidcreosote
from running down the outside of the pipe or the stove top.
• Alljoints,includingthefluecollarconnectionmustbesecured
with three sheet metal screws.
• Forthebestperformancethechimneyconnectorshouldbe
as short and direct as possible, with no more than two 90°
elbows.
• Themaximumhorizontalrunis36”(915mm)andarecommended
total length of stove pipe should not exceed 10 feet.
• Alwaysslopehorizontalrunsupward1/4”(6,35mm)perfoot
toward the chimney.
• Nopartofthechimneyconnectormaypassthroughanattic
or roof space, closet or other concealed space, or through a
floor or ceiling.
• Allsectionsofthechimneyconnectorsmustbeaccessiblefor
cleaning.
• Wherepassagethroughawallorpartitionofcombustible
construction is desired, the installation must conform with
NFPA 211 or CAN/CSA-B365, and is also addressed in this
manual.
• Do not connect this unit to a chimney flue servicing another
appliance.
2.1 Chimneys
There are two types of chimneys suitable for the
Jøtul F 500:
1. A code- approved masonry chimney with a flue liner.
2. A prefabricated chimney complying with the requirements
for Type HT (2100°F) chimneys per UL 103 or ULC S629.
Thechimneysizeshouldnotbelessthanthecross-sectionalarea
of the flue collar,and not more than three times greater than the
cross-sectional area of the flue collar.
When selecting a chimney type and the location for the chimney
in the house, keep this in mind: it is the chimney that makes the
stove work, not the stove that makes the chimney work. This is
becauseachimneyactuallycreatesasuction,called“draft”,which
pulls air through the stove.
Several factors affect draft: chimney height,cross-sectional area
(size),andtemperatureofthechimney,aswellastheproximity
of surrounding trees or buildings.
As a result, a short masonry chimney on the exterior of a house
will give the poorest performance. This is because it can be very
difficult to warm the chimney thereby creating inadequate draft.
In extremely cold northern areas it may be necessary to reline the
chimney or extend its height to help establish draft.
Conversely, a tall masonry chimney inside the house is easier to
keep warm and will perform the best.
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The following guidelines give the necessary chimneyrequirements
based on the national code (ANSI-NFPA 211for the US. And CSA
CAN-B365 for Canada). However, many local codes differ from
the national code to take into account climate,altitude, or other
factors.
Notice:
It is important that you check with your local building officials
to find out what codes apply in your area before installing your
new Jøtul F 500.
Remember: Your local inspector(s) have the final authority in
approving your installation.It is always best to consult with them
prior to the installation.
2.2 Masonry Chimneys
When installing the Jøtul F 500 into a masonry chimney you must
conform to all of the following guidelines:
• Thechimneyfluesizeshould not be less than the cross-
sectional area of the stove flue collar.
• Thecross-sectionalareaoftheflueofachimneywithnowalls
exposed to the outside below the roofline shall not be more
than three times the cross-sectional area of the stove flue
collar.
• Thecross-sectionalareaoftheflueofachimneywithoneor
more walls exposed to the outside below the roofline shall
not be more than two times the cross-sectional area of the
stove flue collar.
• Largerchimneyfluesshouldberelinedwithalistedorcode
approved liner.
• Themasonrychimneymusthaveafireclaylinerorequivalent,
with a minimum thickness of 5/8” (16mm) and must be
installed with refractory mortar. There must be at least 1/4”
(6,35mm) air space between the flue liner and chimney
wall.
• Thefireclayfluelinermusthaveanominalsizeof8”X8”,and
shouldnotbelargerthan8”X12”.Ifaroundfireclaylineris
to be used it must have a minimum inside diameter of 6”
(157mm) and not larger than 8” (208mm) in diameter.
• Ifachimneywithlargerdimensionsistobeused,itshould
be relined with an appropriate liner that is code approved.
• Themasonrywallofthechimney,ifbrickormodularblock,
must be a minimum of 4”(106mm) nominal thickness. A
mountain or rubble stone wall must be at least 12” (310mm)
thick.
• Anewly-builtchimneymustconformtolocalcodesandin
theirabsencemustrecognizenationalregulations. W h e n
using an existing chimney, it must be inspected by a licensed
professional chimney sweep, fire official, or code officer, to
ensure that the chimney is in proper working order.
• Nootherappliancecanbeventedintothesameflue.
• Anairtightclean-outdoorshouldbelocatedatthebaseof
the chimney.
2.3 Prefabricated Chimneys
If a prefabricated metal chimney is to be used it must be a
chimney type that is tested and listed for use with solid fuel
burning appliances.
That means a chimney that is tested to the following:
HighTemperature (HT) Chimney Standard UL 103 for the U.S.and
High Temperature Standard ULC S-629 for Canada.
The manufacturer’s installation instructions must be followed
precisely. Always maintain the proper clearance to combustibles
as established by the pipe manufacturer. This clearance is usually
a minimum of 2”(56mm),although it may vary by manufacturer
or for certain chimney components.
2.4 Chimney Height
Whether a masonry chimney or prefabricated metal chimney is
used it must be the required height above the roof line.
The requirement is:
The chimney must be at least 3 feet higher than the highest point
where it passes through the roof and at least 2 feet higher than
the highest part of the roof or structure that is within 10 feet of
thechimney,measuredhorizontally.See figure 3.
Chimneys shorter than 14 feet may not provide adequate draft.
This could result in smoke spilling into the room from the stove
when loading the stove, or when the door is open. In addition,
inadequate draft can cause back puffing, which is a build up of
gases inside the firebox.
Other times,chimney height can create excessive draft which can
cause high stove temperatures and short burn times. Excessive
drafts can be corrected by installing a butterfly damper. If you
suspect you have a draft problem, consult your dealer.
2.5 Wall Pass-throughs
When your installation unavoidably requires the chimney
connector to pass through a combustible wall to reach the
chimney,always consult your local building officials,and be sure
any materials to be used have been tested and listed for wall
pass-throughs.
In the U.S.
The National Fire Protection Association’s publication, NFPA
211, Standard for Chimneys, Fireplaces, Vents and Solid Fuel
Burning Appliances permits four methods for passing through
a combustible wall. Before proceeding with any method be sure
to consult with your local building officials to discuss any local
code requirements.
Common Method:
• Whenpassing throughacombustiblewalltoamasonry
chimney this method requires the removal of all combustible
materials from at least 12” (310mm) around the chimney
connectors proposed location. With a 6” (157mm)round liner
the minimum area required would be 31” x 31” (792x792mm)
square.
• Thespaceisthenfilledwithatleast12”(310mm)ofbrickaround
a fireclay liner. Remember, the liner must be ASTM C35 or
equivalent, with a minimum wall thickness of 5/8” (16mm).
• Itisimportant to remembertolocatethepass-throughat
least 18”(457mm) from the ceiling for proper clearance to
combustibles.
• Itwillbenecessarytocutwallstuds,installheaders,and
construct a sill frame to maintain the proper dimensions and
to support the weight of the brick.
• Thebricksmustbesolidbrickwithaminimumof
• 31/4“(83mm)thick(4”(106mm)nominal).
• Refractorymortarmustbeusedatthejunctionofthechimney
and the pass-through liner. The pass-through liner must not
penetrate the chimney liner beyond the inner surface of the
chimney liner. Use extreme care when constructing the hole
in the chimney liner, the tiles can shatter easily. See figure 4.
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In Canada
In Canada the standard has been established by the Canadian
Standard Association. The installation must conform to CAN/
CSA-B365, Installation Code for Solid Fuel Burning Appliances
and Equipment. Before proceeding be sure to consult your local
building inspector.
Common Method:
This method requires the removal of all combustible materials
from at least 18” (457mm) around the chimney connector’s
proposed location.With a 6” (157mm) round liner the minimum
area required would be 43” x 43” square (1092x1092mm).
It is important to remember to locate the pass-through at least
18” (457mm) from the ceiling to maintain the proper clearance
to combustibles.
The space that is cleared of combustible materials must then
remain empty. Sheet metal panels can then be used to cover
the area. However, when using a panel on both sides of the wall
each cover must be installed on noncombustible spacers at least
1”(25,4mm) from the wall. If one panel of sheet metal is to be
used it may be installed flush to the wall.
See section 5.3.1 and 5.3.2 of CAN/CSA - B365-M91.
Consultyourlocalbuildinginspector,authorizedJøtulDealer,
NFPA 211 in the U.S. or CAN/CSA-B635 in Canada for other
approved wall pass-through methods.
3.0 Connecting to the
chimney
3.1 Masonry Chimney Thimbles
When installing a Jøtul F 500 into a masonry chimney through a
“thimble”(theopeningthroughthechimneywalltotheflue),the
thimble must be lined with ceramic tile or metal and be securely
cemented in place.
The chimney connector/stove pipe must slide completely inside
the thimble to the inner surface or the flue liner. It may be
necessary to make use of a thimble sleeve (a pipe with a slightly
smaller diameter than standard stove pipe).This special pipe can
be easily installed into a thimble. See figure 5.
Make sure the connector pipe or thimble sleeve does not protrude
into the flue liner, thereby restricting the area the smoke has to
flow through. This bottle-neck will have a negative affect on the
chimney system.
The chimney connector should be sealed at the thimble with
refractory cement and the stove pipe leading to the stove should
have a minimum of three screws.
Do not connect this stove to a chimney flue servicing another
appliance of any kind.
3.2 Hearthmount Into a Masonry Fireplace
The Jøtul F 500 has a rear exit flue collar height of 28 1/4” (718
mm) when installed with standard legs. Substitution of Short
Legs will lower the height to 26” (660 mm).
When installing the Jøtul F 500 into a masonry fireplace, code
requires that the fireplace damper plate be removed or securely
fixed in the open position. A connector pipe must then extend
from the stove’s flue exit through the damper area of the fireplace
and into the chimney tile liner. See figure 6.
The inside area of the flue liner must not be less than the area of
the stove’s flue exit,and cannot be more than three times greater
than the cross sectional area of the stove’s flue exit.
If the chimney liner is too large to accommodate the stove, an
approvedreliningsystemmustbeinstalledtoresizetheflue.
A new sheet metal damper block-off plate must be installed
around the connector pipe at the damper frame and sealed with
the proper sealant (usually High-Temp Silicone).
Fireplace installation must also observe the proper clearances to
surrounding trim and mantels (addressed in clearance section of
this manual).In addition,fireplace installations must also adhere
to the floor protection guidelines specified in the following
section.
3.3 Prefabricated Chimneys
When installing the Jøtul F 500 to a prefabricated metal chimney
always follow the pipe manufacture’s instructions and be sure
to use the components that are required. This usually includes
sometypeof“smokepipeadapter”thatissecuredtothebottom
section of the metal chimney and allows the chimney pipe to
be secured to it with three sheet metal screws. See figure 7.
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4.0 Clearances to
Combustibles
4.1 Floor Protection
Floor protection under the stove must be a UL 1618 Type I Ember
Protector composed of non-combustible material for protection
from radiant heat, sparks, and embers.
Individual sections of floor protection must be mortared
together to prevent sparks from falling through to combustible
materials. Any carpeting must be removed from under the floor
protection.
In the U.S. and Canada
The Jøtul F 500 must be installed on a non-combustible surface
extending:
A minimum of 18”(457mm) in front of the stove and the left side
load door (measured from the legs).
And 8”(200mm) on the right side and back of the stove (measured
from side and back panels).
This will result in a minimum floor protection of
54,25”W X 50,5”D.(1378mm x 1283mm) See figure 8.
In a rear vent installation the floor protection must also extend
under the stove pipe a minimum of 2” (50mm) beyond either
side of the pipe.
Alternate hearth protection
A hearth pad measuring 46”wide X 50,5” deep
(1168mmx1283mm)can be used only if the left side door is locked to
prevent use.DoorLockKit#155850isavailableforthispurpose.
4.2 Clearances to Walls and Ceilings
The following clearances have been tested to UL and ULC
standards and are the minimum clearances specifically
established for the Jøtul F 500.
The following diagrams give the required clearances you must
maintain when installing the Jøtul F 500 near combustible
surfaces. See pages 17-18.
A combustible surface is anything that can burn (i.e. sheet rock,
wall paper, wood, fabrics etc.). These surfaces are not limited to
those that are visible and also include materials that are behind
non-combustible materials.
If you are not sure of the combustible nature of a material,consult
your local fire officials. Contact your local building officials about
restrictions and installation requirements in your area.
Remember:“FireResistant”materialsareconsideredcombustible;
theyaredifficulttoignite,butwillburn.Also“Fire-rated”sheet
rock is also considered combustible.
Using Shields to Reduce Clearances
Pipe shields: When using listed pipe shields to reduce the
connector clearance to combustibles, it must start 1”(25,4mm)
above the lowest exposed point of the connect pipe and extend
vertically a minimum of 25” (635mm) above the top surface of
the stove.
Double wall pipe: Listed double wall pipe is an acceptable
alternative to connector pipe heatshields.
Wall-Mounted Protection: When reducing clearances through the
use of wall mounted protection:
In the U.S. refer to NFPA 211, Standard for Chimneys, Fireplaces,
Vents and Solid Fuel Burning Appliances,for acceptable materials,
propersizingandconstructionguidelines.
In Canada, refer to CAN/CSA-B365,Installation Code for Solid-Fuel
Burning Appliances and Equipment,also for acceptable materials,
propersizingandconstructionguidelines.
Stove Mounted Heatshield: A stove rear heatshield has been
specifically designed for the Jøtul F 500.
Rearheatshieldpart#154332.
No other heat shield may be used.
See pages 17-18 for complete clearance requirements and
diagrams.
Notice
Accessories for wood stoves for clearance reduction have been
developed by many manufacturers. If not following the methods
of the installation codes, be sure that any accessory you choose
has been tested by an independent laboratory and carries
the laboratory’s testing mark. Make sure to follow all of the
manufacturer’s instructions.
Always contact your local building inspector or fire officials
about restriction and requirements in your area. Reminder,
it is the local officials who have final authority for the
installation approval.
4.3 Alcove Installation
The Jøtul F 500 can be installed in an alcove situation provided:
See figures 9 and 10.
1. The stove must be installed with listed double walled pipe.
2. In a protected alcove installation both side walls and rear wall
must be protected per NFPA 211 or CAN/CSA-B365. The wall
protection must be elevated 1”(24,5mm) from the floor and
at least 1” (24,5mm)off the combustible wall to allow for an
air-flow.
3. The height of the wall protection including the bottom air
space must be 48”(1219mm).
4. The bottom heatshield is required in all alcove installations.
5. Hearth protection material must consist of:
a) a UL/ULC listed Type II Thermal Floor Protector or,
b) material having a minimum r value of 1.6 (see appendix a).
6. Minimum ceiling height in an unprotected installation,off the
top of the stove is 41”(1041 mm).The minimum ceiling height
off the top of the stove in a protected ceiling installation is
15”(380mm).
Use of the left side load door is prohibited in alcove installations.
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9
4.4 Mobile Home Installations
The Jøtul F 500 has been approved for use in mobile homes in
the U.S. and Canada, provided:
1. The stove is secured to the floor or the mobile home. Floor
mountingkit#750304.
2. The stove is provided outside air for combustion.Outside Air
kit#154333(seepage11formoredetails)
3. The stove must be grounded to the mobile home frame per
NFPA 70.
As always,consult with your local building inspector or fire officials
about restrictions and requirements in your area prior to installing
the stove.
Warning
:
Do not install in a bedroom/sleeping room. The structural
integrity of the mobile home’s floor, wall, ceiling/roof must be
maintained.
5.0 Operation
Before building a fire in your new Jøtul F 500, please read the
following section carefully and completely.
This stove is designed to burn natural wood only. Wood that
has been air-dried for a period of 6 to 14 months will provide the
cleanest most efficient heat.
Do not burn:
* Coal * Treated or painted wood
* Garbage * Chemical Chimney cleaners
* Cardboard * Colored paper
* Solvents * Any synthetic fuel or logs
The burning of any of these materials can result in the release
of toxic fumes. Never use gasoline, gasoline-type lantern fuel,
kerosene, charcoal lighter fluid, or similar liquids to start or
“freshen-up”thefire.Alwayskeepsuchliquidsawayfromthe
heater at all times.
Important
Never build or allow the fire to rest directly on the glass.The logs
should always be spaced at least one inch from the glass to allow
for proper air flow within the stove.
5.1 Controls on The Jøtul F 500
A single air control lever controls the burn time and heat output of
the stove. This primary air control lever is located on the front of
the stove directly above the ashlip.The primary air lever controls
the amount of air that enters the stove for combustion.
When first starting or reviving the fire:The primary control lever
should be at the far right position, which allows the maximum
amount of air into the stove.
The more air entering the stove, the hotter the fire, the shorter
the burn time. Moving the lever to the left reduces the air-flow
into the stove which prolongs the fire at a lower heat output.
See figure 11.
5.2 Breaking in Your New Stove
Your new Jøtul F 500 is constructed of cast iron and stove
furnace cement. This type of construction requires the stove to
be“broken-in”graduallysothatheatexpansiondoesnotoccur
too quickly and cause damage.
Complete the following steps for the proper break-in procedure
for the Jøtul F 500:
To monitor the stove’s temperature,Jøtul recommends the use of
a magnetic stove-top thermometer, placed directly on the corner
of the stove’s top plate.
1. Light a small fire, newspaper and kindling only, only allow
the stove to reach a maximum surface temperature of 200°.
Burn for approximately1 hour.
2. Allow stove to cool to room temperature.
3. Light a second fire,allowing the stove to reach a maximum
temperature of 300° for 1 hour.
4. Cool the stove to room temperature.
5. Light a third fire and gradually allow the stove to reach a
surface temperature of 400°
6. Coolstovetoroomtemperature.Thiscompletesthe“break-in”
procedure.
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10
Never allow the stove to exceed a 400° surface temperature
during any“break-in fire” with the exception of the last “break-
in” fire.
Note: It is normal for a new painted stove to emit an odor and
even smoke during its first several fires. This is caused by the
seasoning of the high temperature paint and will diminish with
each fire and will eventually disappear. Opening a window or
door to provide additional ventilation will reduce the odor as
this process takes its course.
5.3 Starting and Maintaining a Fire
Burn only solid wood directly on the bottom grate of the stove,
do not elevate the fire in any way.
• THE ASH PAN DOOR MUST ALWAYS REMAIN CLOSED
DURING OPERATION.
• BURNINGTHESTOVEWITHTHEASHPANDOOROPENWILL
OVERFIRE THE STOVE AND CAUSE INTERIOR DAMAGE.
• Withtheprimaryaircontrolleverinthefullopenposition,
start with several sheets of crumbled newspaper placed
directly on the grate. On top of the newspaper, place
several pieces of small dry kindling (approx. 1”(24,5mm) in
diameter) with two to three larger logs (approx. 3”(76mm)
to 5”(127mm) in diameter) on top.
• Lightthefireandclosethedoor,slowlybuildingthefireby
adding larger and larger logs. Be sure to follow the break-in
procedure before creating a fire that will damage the stove.
• Oncethestovehasreachedasurfacetemperaturerangeof
between 400° and 600°, adjust the primary air control lever
as necessary to generate the heat output and burn time
desired.
• Jøtulrecommendstheuseofamagneticstovetop
thermometer to monitor the surface temperature of the
stove.The optimum surface temperature range for the
most efficient burn is between 400° to 600°. See figure 12,
for the optimum locations of a stove-top thermometer.
5.4 Adding Fuel
When reloading the stove while it is still hot and a bed
of hot embers still exist, follow this reloading procedure:
• Alwaysweargloveswhentendingtothestove.
• Pushtheaircontrollevertothefullopenposition(farright).
• Waitafewsecondsbeforeopeningthedoor.
• Useastovetoolorpokertodistributethehotembersequally
around the firebox.
• Loadthefuel,usuallywithsmallerlogsfirst.
• Closethedoor,besuretolatchthedoortightly.
• Wait5–10minutesbeforeadjustingtheprimaryairtothe
desired heat output setting. (If you have at least a 2”(50mm)
thick ember bed when reloading, it may be possible to close
the door and immediately adjust the air control setting).
5.5 The Formation of Creosote
Creosote and Soot Formation and the Need
for Removal
When wood is burned slowly, it produces tar and other organic
vapors which combine with expelled moisture to form creosote.
These creosote vapors condense in the relatively cool chimney
flue of a slow burning fire. The creosote that accumulates in
the flue is highly flammable and is the fuel of chimney fires.
To prevent a chimney fire, the creosote needs to be removed
by brushing the chimney and flue connector. The frequency of
sweeping will depend on how you operate your stove, but it is
important to inspect the flue after every two weeks of use. An
accumulation of 1/4”or more on the sides of the flue or connector
isconsideredhazardousandshouldberemoved.
In the event that creosote in your chimney or flue connector
ignites,the resulting fire is often accompanied by a roaring noise
and a crackling sound as flakes of burned creosote break loose.
lf you suspect you are having a chimney fire, immediately close
the draft regulator and make sure the stove door is closed. Call
the fire department and get everyone safely out of the house.
Trying to extinguish the fire in the stove will not help. In fact it
can make the matter worse by introducing more oxygen through
the door, which then supports the fire in the chimney. When
the roaring and crackling has stopped, you should resist the
temptation to open the door and look at the fire. The fire may
have suffocated,but could rekindle when you open the door. After
a chimney fire, do not use your stove until the chimney and the
flue connector have been cleaned and inspected to ensure that
no damage has occurred.
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6.0 Maintenance
For your protection always wear safety gloves when handling
the ash pan.
6.1 Ash removal
Ash removal will be required periodically depending on how
frequently the stove is used. Conveniently, the Jøtul F 500 is
equipped with an ash pan assembly for easy ash removal,without
the need for opening the front doors.
The ash pan door is located under the front ashlip of the stove.
To open the ash door, rotate the door knob counterclockwise to
unlatch the door and clockwise to latch the door.
Remove the ash pan.When the stove is in operation always close
the ash door before leaving to dispose of the ashes.
The ashes should be placed in a metal container equipped
with a tight sealing lid. The container should be placed on a
noncombustible floor or on the ground, well away from all
combustible materials, pending final disposal. If the ashes are
disposed of by burial in soil or otherwise locally dispersed, they
should be retained in the closed container until all cinders have
thoroughly cooled.Only use a vacuum for this job if the vacuum
is specifically designed for ashes.
Warning. Do not, at any time, operate this stove with the ash
pan door open. This condition will lead to overfiring and will
damage the stove. This damage is not covered under warranty.
Only empty the ash drawer before refueling,when the fire is low
or out. The ash door should be open only long enough to empty
the ash drawer and then securely closed. Inspect the gasket on
the ash pan door regularly and replace as necessary.
6.2 Glass Care
Cleaning:
On occasion it will be necessary to clean the carbon deposits
and fly ash off of the glass. If the carbon and fly ash are allowed
to remain on the glass for an extended period of time it could
eventually cause the glass to become etched and cloudy. Any
creosote, which might deposit on the glass, should burn off
during the next hot fire.
The proper cleaning procedure is as follows:
1. Glass needs to be completely cool.
2. Only use a cleaner that is specifically designed for cleaning
ceramic stove glass. DO NOT USE AMMONIA-BASED
CLEANING SOLUTIONS.USE OF ABRASIVESWILL DAMAGETHE
GLASS SURFACE.
3. Rinse and dry glass completely before burning your stove.
Never operate the stove with a cracked or broken glass panel.
Glass removal:
Always operate the doors slowly and cautiously to avoid cracking
or breaking the glass. Never use the door to push wood into
the firebox. If the glass becomes cracked or broken follow this
procedure for replacement:
1. Remove the door from the stove and place on a flat surface.
2. Carefully remove all of the glass clips from the inside of the
door.
3. Gently remove all pieces of the glass panel and gasketing.
4. Remove all remaining debris from the glass area using a wire
brush.
5. Apply a small bead of gasket/stove cement and the new
gasket. Do not overlap the ends of the gasket rope.
6. Center the new glass panel over the gasket and reinstall the
glass clips. See figure 13.
Important: It is extremely important to tighten the glass clips
slowly and in a repeating pattern, like tightening the lugs on an
automobile wheel.
It may be necessary to retighten the glass clips after the stove
has burned and the gasketing has been seated.
Important:
Replace glass only with a ceramic glass panel specifically designed
for the Jøtul F 500. Do not use substitutes. Replacement glass
panels can be ordered through your Jøtul dealer.
6.3 Chimney System
The Jøtul F 500 is designed to burn cleanly and efficiently
when used according to the guidelines in this manual. In
order to maintain proper performance,you should inspect
the chimney and chimney connector at the beginning of
each heating season and then, twice per month during
the heating season.Clean the chimney whenever creosote
and fly ash accumulation exceeds 1/4 inch in any part of
the system.
Chimney brushes are available from your local Jøtul dealer
or hardware supply store. Your dealer can also refer you to a
reputable, professional chimney sweep who will have all the
equipment to ensure a complete and proper job. Failure to keep
the chimney system free of creosote and build up could result in
a serious chimney fire.
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7.0 General Maintenance
As with your car,regular maintenance will prolong the life of your
stove.The following procedures do not take long and are generally
inexpensive, but when performed consistently, will help ensure
many years of reliable performance.
7.1 Enamel Care
• DO NOT ATTEMPT TO CLEAN HOT ENAMEL SURFACES. Clean
only cold enamel surfaces with a soft damp cloth and polish
with a clean dry cloth.
DO NOT USE SOAPY OR ABRASIVE SOLUTIONS.These can cause
stains.Coffee,tea, and fruit juices will also cause stains.Many
stains can be removed with a solution of baking soda and
vinegar, or organic commercial products such as Citra-Solv®.
• Avoid contact with metal objects.Trivets,kettles,or pots,can
damage the enamel.
7.2 Gaskets
GasketKit157050includesallthegasketmaterialnecessaryto
replace gaskets for glass clips, glass, and doors. Your dealer can
help you obtain appropriate replacement gasket for the top
plate,top plate cover, ash housing,and smoke outlet if necessary.
To check the seal of the doors, close and latch the doors on a
dollar bill and slowly try to pull the dollar bill free.If it can be easily
removed then the seal is too loose. Check several spots around
the door, and repeat the procedure on the ash pan door as well.
• Ifgasketsneedtobereplaced,scrapeouttheoldgasketand
cement and clean the area with a wire brush.
• Applyasmallbeadofcementandpushinthenewgasket.
• Afterclosingandlatchingthedoorswipecleananyexcessive
cement that has come from beneath the gasketing.
• Inspect the stove: Using a strong light inspect the stove
inside and out for cracks or leaks. Replace all cracked
parts and repair any cement leaks with furnace cement.
Gaskets for:
Description Size Length
Top Cover 3/8 in. 3.5 ft.
Top Plate 3/8 in. 7 ft.
Smoke Outlet 1/4 in. 3 ft.
Ash Housing 1/4 in. 4 ft.
Ash Pan Door 3/8 in. 4 ft.
Front Door 3/8 in. 6 ft.
Left Side Door 3/8 in. 4.5 ft.
Glass 3/8 in. 5 ft.
8.0 Accessories
Only use accessories that are specifically designed for the Jøtul
F 500.
8.1 Firescreen 129172
The Jøtul F 500 has been approved for use as an open fireplace,
with front doors open. This feature is especially nice when the
ambience of a fire is desired. Some care should be taken when
operating the stove as a fireplace.
• Alwayshavethefirescreeninplace,attachedtothestove
front.
• Neveroverloadthestove:Forthebestappearanceburnin
the traditional three log configuration.
• Reminder,whenburningthestovewiththescreeninplace,
you are sacrificing efficiency for aesthetics, and you will be
consuming wood at a much faster rate.
Warning: Operate your Jøtul F 500 with the front doors fully open
and the firescreen in place or fully closed. Partially opened doors
may result in overfiring. Also, if doors are left partly open, gas
and flame may be drawn out of the stove opening, creating risks
from both fire and smoke.
8.2 Outside Air Kit 154335
Provision for outside air may be required by your local
building codes.
The outside air kit includes an adapter used to connect an air
duct directly to the stove combustion chamber. The following
additional materials will be required:
A. The appropriate length of metallic flex pipe for a conduit of
the outside air.
B. A rain/weather resistant cap for the outside of the house.
C. A rodent screen - that is no larger than 1/4”(6,4mm) mesh.
Follow the instructions provided with the kit.
Please be aware that provision of outside air to support
combustion will not necessarily eliminate performance issues
associated with negative pressure within the home or chimney
system.
8.3 Floor Bracket Kit 750304
Use of the floor bracket kit is required in all mobile home
installations to secure the stove to the floor. Complete installation
instructions and diagrams are supplied with each floor bracket kit.
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8.4 Rear Heatshield 154332
A stove rear heatshield has been specifically designed for the Jøtul
F 500 to reduce clearances off the rear of the stove to combustible
materials.Use of the heatshield does not affect the clearance off
the sides of the appliance.
See pages 17-18 for specific clearance requirements. Complete
installation instructions are supplied with the heatshield. No
other type of heatshield may be used on the rear of the Jøtul
F 500.
8.5 Bottom Heatshield 154330
A bottom heatshield has been specifically designed for the Jøtul
F 500 and is included with your stove. It is required in all alcove
installations. Use of the bottom heatshield does not affect the
floor protection requirements discribed on page 7 of this manual.
No other type of heatshield may be used on the bottom of the
Jøtul F 500.
8.6 Stove-top Thermometer 5002
Jøtul recommends the use of a magnetic stove-top thermometer
to monitor the surface temperature of the stove. The optimum
surface temperature range for the most efficient, clean burn is
between 400° and 600°.
8.7 Side Door Lock Kit 155850
The side load door must be locked to permit installation of the
F 500 in a corner or alcove constructed of combustible materials.
8.8 Leg Leveler Kit 156096
8.9 Replacement Door Knob Kit 155991
8.10 Replacement Gasket Kit 157050
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Fig. 1 a
Fig. 1 b
Fig. 1 c
Fig.1
Fig. 3
Fig. 4
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2" (50 mm)
Min. width 50,5"
( 1283mm)
Min. width 56" (1422 mm)
18"
(460 mm) 8"
(200 mm)
8"
(200 mm)
18"
(460 mm)
40,5" (1015 mm)
48" (1220 m
m)
6"
(150 mm)
6"
(150 mm)
12"
(300 mm)
56,5" (1435 mm)
48" (1220 mm)
14"
(355 mm)
14"
(355 mm)
18"
(460 mm)
Side Loading Door must be locked in alcove installations.
Fig. 5
Fig. 6
Fig. 5
Fig. 8
Fig. 9
Fig. 10
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Fig.11
Fig.12
Fig.13
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USA/cAnAdA
Jøtul F 500 Woodstove Clearances
Unprotected Surface
Parallel to the Wall
Protected Surface
Parallel to the Wall
Unprotected Surface
Corner Installation
Protected Surface
Corner Installation
E
F
G
H
CF
A
K
L
M
N
O
P
Q
R
B
I
IL
OR
S
T
U
V
W
X
U
X
D
PER NFPA 211 or
CAN/CSA-B365
PER NFPA 211 or
CAN/CSA-B365
Important:
Connector heatshields and double wall pipe must be a listed product.
Always follow the manufacturer’s instructions.
= single wall pipe with connector shields = double wall pipe
J
C
Minimum clearance from Left Side Load Door to combustible surfaces is 36”.The side door must be locked in alcove and corner installations.

18
Stove clearances Unprotected surface Protected surface NFPA 211
Parallel installation Parallel installation
Side Rear Corner* Side Rear Corner*
Stove- no heatshields 14” A18” B 13” C6” D12” E9” F
Single wall pipe 355mm 460mm 330mm 150mm 300mm 230mm
Stove with rear heatshield 14” G10” H9” I6” J10” K9” L
Single wall pipe 355mm 255mm 230mm 150mm 255mm 230mm
Stove with rear heatshield 14” M6” N9” O6” P6” Q6” R
With connector shield 355mm 150mm 230mm 150mm 150mm 150mm
Stove with rear heatshield 14” S6” T9” U6” V6” W6” X
With double wall pipe 355mm 150-mm 230mm 150mm 150mm 150mm
Connector Unprotected surface Protected surface NFPA 211
clearances (pipe) Vertical installation Vertical installation
Single wall pipe 18” 12”
460mm 300mm
Single wall pipe 6” 6”
with connector shields 150mm 150mm
Double wall pipe 6” 6”
150mm 150mm
Connector Unprotected surface Protected surface NFPA 211
clearances (pipe) Horizontal installation Horizontal installation
Single wall connector 18” 460mm 12” 300mm
Double wall pipe 6” 150mm 6” 150mm
Mantel and trim Stove to 1” thick or less, side trim 12” 300mm
clearances
Stove to 1” thick or less, top trim 16” 410mm
Stove to mantel- maximum mantel depth 12” 30” 765mm
* Use of the left side load door is prohibited in alcove or
corner installations. Use Side Door Lock Kit # 155850.
Jøtul F 500 Woodstove Clearances
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USA/cAnAdA
27
65
1
1
71
1
1
4
48
1
50
3
60
1
56
1
39
1
62
1
6
1
7
1
24
1
45
2
30
2
72
1
73
2
20
1
22
1
45
4
43
4
31
1
45
1
45
2
31
2
12
1
2
1
29
1
40
1
50
1
36
1
51
1
37
1
52
1
41
1
83
1
46
1
53
1
54
2
25
1
16
1
47
1
45
2
33
2
44
2
59
1
63
1
75
1
44
4
34
2
44
4
8
1
57
1
3
1
9
1
64
1
70
4
45
2
10
1
11
1
5
1
67
1
29
2
76
1
77
1
29
3
74
2
32
2
61
2
81
1
19
1
45
3
33
2
33
3
30
2
21
1
23
1
28
1
14
1
33
1
49
1
68
1
79
4
35
4
54
2
37
1
58
1
44
1
41
1
DEL-LISTE/PARTLIST Jøtul F500
52
1
Drawing no.
3-2713-P06
40
1
50
1
17
1
80
1
29
1
4
1
53
1
46
1
82
1
83
1
Jøtul AS
Fredrikstad, Norway
36
1
78
1
38
1
69
1
44
2
Date:
Dec 2008
18
1
15
1
26
2
66
2
42
2
45
2
13
1
45
2
33
2
84
60
56
82
53
Res. deler kompl.
Spare parts compl.
1
85
1
44
86
1

20
Appendix A
Alternate Floor Protection
All floor protection materials must be non-combustible ie.metal,
brick,stone,mineral fiber boards).Any combustible material may
not be used.
The easiest means of determining if a proposed alternate floor
material meets requirements listed in this manual is to follow
this procedure.
R-value = thermal resistance
k-value = thermal conductivity
C-value = thermal conductance
1. ConvertthespecificationtoR-value;
a. If R-value is given, no conversion is needed.
b. If k-value is given with a required thickness (T) in inches:
R=1/kXT.
c. If C-value is given: R=1/C.
2. Determine the R-value of the proposed alternate floor
protector.
a. Use the formula in Step 1 to convert values not expressed
as“R”.
b. For multiple layers, add R-values of each layer to
determine overall R-value.
3. If the overall R-value of the system is greater than the R-value
of the specified floor protector, the alternate is acceptable.
Example:
The specified floor protector should be 3/4”thick material with a
k-factor of 0.84.The proposed alternate is 4”brick with a C-factor
of 1.25 over 1/8” mineral board with a k-factor of 0.29.
Step A. Use formula above to convert specifications
toR-value.R=1/kXT=1/.84X.75=.893
Step B. Calculate R of proposed system.
4” brick of C-1.25, therefore
R brick = 1/C = 1/1.25 = 0.80.
1/8” mineral board of k = 0.29 therefore
 Rmineralboard=1/.29X0.125=0.431
Total R = R brick + R mineral board=
0.8 + 0.431=1.231
Step C. Compare proposed system R = 1.231 to specified R of 0.893.
Since R is greater than required, the system is acceptable.
Definitions:
Thermal conductance =
C = Btu = W
(hr)(ft2)(F) (m2)(K)
Thermal conductivity =
k = Btu = W = (Btu)
(hr)(ft2)(F) (m2)(K)(hr)(ft)(F)
Thermal resistance =
R = Btu = (m2)(K) = (Btu)(inch)
(hr)(ft2)(F) W (hr)(ft2)(F)
Alcoves require use of a bottom heat shield and hearth protection
having a minimum R-value of 1.6.
OnlyusereplacementspartsprovidedthroughyourAuthorizedJøtuldealer.
Pos. No. Description
1 Leg
2 Latch (Side Door)
3 Ash House Complete
4 Ash Door
5 Smoke Outlet
6 Fire Grate
7 Air Valve
8 Bottom
9 Inner Bottom
10 Rear Plate
11 Tube Frame Holder
12 Air Manifold
13 Front
14 Inner Front
15 Side Right
16 Side Left
17 Front Door
18 Ash Lip
19 Top
20 Tube Holder Upper Right
21 Tube Holder Upper Left
22 Tube Holder Bottom Right
23 Tube Holder Bottom Left
24 Inspection Cover
25 Side Door
26 Burnplate Side/Door
27 Baffle Plate
28 Top Cover
29 Nut
30 Screw Hexagon Stainless
31 Screw Hexagon
32 Screw Collar Hexagon
33 Screw Hexagon
34 Screw Hexagon Stainless
35 Screw Panh.
36 Washer Blackchromating
37 Washer ELZN
38 Screw Cylinder Head
39 Screw Cylinder Head
40 Spring Pin
41 Screw Panh.
42 Screw Hexagon Stainless
43 Screw Allen
44 Screw Collar Hexagon
45 Washer
46 Washer Insul.
47 Gasket (Side Door)
48 Latch Ash Door
49 Gasket (Front Door)
50 Spring
51 Latch Bolt Side Door
52 Sleeve
53 WoodenKnob+SmallParts
54 Hinge Pin Front/Side Door
56 WoodenKnobAshDoor
57 Ash Pan
58 Handler for Air Vent
59 Nut M10
60 Handle Ash Door Complete
61 Clip
62 Hinge Pin, Ash Door
63 Gasket (Ash Door)
64 Gasket (Ash House)
65 Gasket (Top)
66 Insulation Blanket
67 Gasket (Smoke Outlet)
68 Glass
69 Catch
70 Refractory Brick
71 Insulation Blanket Top
72 Tube Rear
73 Tube, Middle and Front
75 Heat Shield Bottom
77 Heat Shield Rear + Top Exit
78 Latch Bolt Front Door
79 Glass Clip
80 Gasket (Door Glass)
81 Gasket (Top Cover)
82 Latch (Front Door)
83 Washer
84 Air Chamber Complete
85 Adapter Outside Air
86 Side Ash Lip
USA/cAnAdA