Jaco ULTRALITE 500 Series User manual

25-0186 Rev 01

1
Table of Contents
500 SERIES,MODEL &PART NUMBERS .................................................................................... 2
SYMBOL INFORMATION ...................................................................................................... 3
PRODUCT LABELING ......................................................................................................... 3
GENERAL MOBILE CART SPECIFICATION .................................................................................. 4
SAFETY RECOMMENDATIONS AND WARNINGS........................................................................... 5
PROPER OPERATION,CARE &MAINTENANCE ........................................................................... 6
BASIC MOBILE CART INTEGRATION &OPERATION...................................................................... 7
UNPACKING &ASSEMBLY: ............................................................................................... 7
CHANGING THE HEIGHT POSITION: .................................................................................... 7
INSTALLING YOUR COMPUTER SYSTEM: ................................................................................... 7
INSTALLING THE MONITOR: ............................................................................................. 9
INSTALLING SCANNER MOUNTS:.......................................................................................10
INSTALLING KEYBOARD AND MOUSE ONTO THE CART:............................................................10
OPTIONAL JACO PATENTED TRAC™WHEEL STEERING:.........................................................10
KEYBOARD LIGHT: .......................................................................................................11
OPTIONAL LOCKING DRAWER OPERATION:.........................................................................11
BATTERY POWER SYSTEM OVERVIEW: ...................................................................................13
BATTERY POWER SYSTEM SET-UP: ........................................................................................14
BATTERY POWER SYSTEM MAINTENANCE: ..............................................................................15
BATTERY POWER SYSTEM SPECIFICATION:...............................................................................15
JACO CARTCARE SUITE POWER MONITORING SOFTWARE: .........................................................16
JACO CARTCARE SERVICES: ...........................................................................................16
JACO CARTCARE CLIENT: .............................................................................................16
JACO FLEET MANAGER: ................................................................................................16
POWER SYSTEM TROUBLESHOOTING:....................................................................................17
NO POWER CONDITION ................................................................................................17
NO FRONT STATUS LED CONDITION .................................................................................19
HAVE A QUESTION?WE’RE HERE TO HELP.
CALL US AT 1-800-649-2278 OR VISIT JACOINC.COM/SUPPORT
JACO INC.140 CONSTITUTION BLVD,FRANKLIN MA, USA

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500 Series, Model & Part Numbers
Model: 510, Laptop Cart Model: 520, PC & LCD Cart

3
Symbol Information
The following symbols are used within this Users Guide and / or on the JACO product.
Symbol Meaning
This symbol indicates that Caution should be taken.
Product Labeling
All 500 Series Mobile Carts & Battery Power System
The 500 Series Mobile Cart and optional Battery Power System are shipped with a P/N & Serial Number labels for
tracking and service assistance. On the Mobile Cart, this label is located on the rear surface of the Top Assembly,
under the rear handle. For the Battery Power System, the label is located on the Inverter/Charger Electronics
Enclosure. TO access this label information, remove the Cart work surface, computer or laptop if one is installed in
the Cart and lift the tray that supports the PC or laptop. The Battery Power System information label is located in
the center of the enclosure as shown below. The information on the labels is needed when contacting JACO
Technical Service.
This symbol indicates ATTENTION, consult the
accompanying documents

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General Mobile Cart Specification
Work Surface Height: 30.5" to 46.5"
Keyboard Height: 25" to 41"
Work Surface:
510 Cart - 20" x 16.5"
(Laptop opening 16.5" x 2.75")
520 Cart- 20" x 16" Optional 20” x 18”
Internal Laptop
or PC Storage:510 & 520 Carts - 16" x 12" x 2.6"
Casters:5" Single Wheel, Front Locking
Wheel Base:16" x 13" x16"
Cart Weight:
(without options)
510 Cart - 60 lbs
520 Cart - 65 lbs, includes base counter weight
Additional weight may be added based on Cart
configuration & options
Battery Power:
Lithium Iron Phosphate (LiFePO4)
Single Battery JPS250 – 27 lbs
Dual Battery JPS500 – 34 lbs

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Safety Recommendations and Warnings
WARNING: As with any mobile cart, caution must be taken when
pushing the cart through elevator doorways and over thresholds. It is
recommended that you lower the work surface to waist high and position
the cart so that only one wheel contacts the threshold at a time. This will
help keep the momentum of the cart moving forward and provide a safe
transition.
WARNING: If your JACO Mobile Cart has a Drawer System option, limit weight per drawer to 2 lbs
max, close drawers when moving and do not transport at more than a 5 degree slope.
WARNING:
Your JACO Cart Battery System is designed to operate as a system. Use only JACO
provided LiFePO4 battery packs, Use of any non-approved Battery Pack, Controller or Charger may
result in damage and un-safe conditions.
WARNING: The JACO Battery Pack contains lithium battery cells and as with all batteries, have specific
shipping restrictions that must be addressed. Please contact JACO Customer Service for assistance
before shipping any JACO product. It is the Shippers responsibility to follow all Federal & State
regulations when shipping lithium batteries.
WARNING: Do not open or dismantle the JACO Battery System, note that there are no serviceable
parts. This equipment must be serviced by trained personnel.
Additional JACO Battery System important information:
* Use only in the applications intended.
* Unplug the Power System from AC power to clean or if it is not working properly.
* Do not short-circuit the battery assemblies
* Do not expose the battery assemblies to heat or fire and avoid storage in direct sunlight
* Do not subject battery assemblies to mechanical shock
* In the event of battery leakage, do not allow the liquid to come in contact with the skin or eyes, if
contact has been made, wash the affected area with water, seek medical advice.
* Always keep Battery System clean and dry.
* Observe the plus (+) and minus (-) markings on the battery packs and equipment
.
* For disposing or recycling battery packs, all Federal & State regulations must be followed.
* Always refer to this manual for instructions, warnings and proper use.
* If your Mobile Cart/Power System will not be used for several months or longer, it is recommended
that you charge the battery packs to full level before storing the Cart in a cool dry location.
* Retain this Users Guide and all original literature for future reference.
NOTE
: Material Safety Data Sheets (MSDS) are available as needed, contact JACO
Support for more information.

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Proper Operation, Care & Maintenance
JACO products are designed and manufactured to provide years of operation. Take care to use the product
as intended and keep clean for best overall performance.
Most of the surfaces of your JACO product are finished using a durable, antimicrobial powder coat finish. It
is recommended that the surface areas that are in contact with day to day use be cleaned regularly. Always
review the cleaning products that are being used and verify that it is safe to use on the powder coat finish.
In general, a solution or wipe that is no more than 10% bleach, such as most germicidal wipes used in
hospitals, will be acceptable but it is recommended that you consult with JACO Customer Service if you are
not sure it is safe to use.
Your JACO Mobile Cart does not require any scheduled maintenance however it is good practice to clean the
casters and check that the Cart height adjustment is operating correctly at least once a year. Please contact
JACO Customer Service as needed for more information in maintaining your JACO Mobile Carts.
Keep the inside computer bay area clean and clutter free. If cleaning of the inside bay is needed, make sure
the computer or laptop is removed and use a damp (not saturated), less than 10% bleach wipe. Allow ample
drying time.
H
AVE A QUESTION
?
W
E
’
RE HERE TO HELP
.
CALL US AT 1-800-649-2278 OR VISIT JACOINC.COM/SUPPORT
JACO INC.140 CONSTITUTION BLVD,FRANKLIN MA, USA

7
Basic Mobile Cart Integration & Operation
Unpacking & Assembly:
Your JACO Mobile Cart is delivered on a pallet and unpacking is a two person task, please plan accourdingly.
Use caution when removing and additional containers that may have shipped on top of the Mobile Cart pack.
Once unpacked, there will be minimal assembly required depending on the Mobile Cart model and options you
have ordered. Due to the shipping container, the optional LCD (520 Cart Model) and optional Scanner Mounts,
are not able to be attached at our factory. Instructions for assembly are below.
Changing the Height Position:
Your JACO Mobile Cart is height adjustable for proper ergonomics when used in a standing or sitting position.
To change the height, place the palms of your hands on the left and right sides of the work surface and on the
right side, squeeze the release lever by pulling it upward. This will free the internal locking piston and will allow
you to pull the Cart top up or push it down and offers a total of 16” of travel. Release the lever when the cart is
in the desired position.

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Installing your computer system:
The JACO 500 Series Mobile Cart will support most PCs, Thin Clients, Laptops and All-In-One computer/LCD
systems however not all systems will fit into the top bay and some systems may require too much power to
operate using our optional battery power system. It is best to review what computer system you will be
using with your local JACO Sales Representative to make sure you will not have any fit or power up issues.
To install your PC or Laptop, unlock both key-locks at the rear of the top assembly as shown in the photo
below. Both locks must be opened before the top work surface can be pulled forward and removed from
the Cart.
Once the work surface is removed, the open bay area (shown on left below) is available for installing your
computer or laptop. Route all cables needed for proper operation before installing the work surface and
locking in place for security. Shown below is an example of a PC properly installed with all cables routed
neatly and organized. If using a laptop computer, simply open, place the laptop on the internal tray and
allow the display to protrude through the opening in the work surface.

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Additional tips for proper computer installation:
SFF and Thin Client: insert inside the top bay so that the on/off power button is facing the side opening.
This will allow easy on/off of the unit when needed.
Laptop: Open the laptop, place inside the top bay. The work surface on the JACO 510 model Laptop Cart
has a large opening that the laptop display will fit through as you install the work surface to the Cart.
All-In-One: The unit must have a 75mm or 100mm VESA pattern on the rear surface to mount to the JACO
520 model Mobile Cart. The hardware to mount the All-In-One is provided.
It is highly recommended that you use either the Velcro wrap strap or Velcro adhesive patches included
with all Mobile Carts inside the accessories kit to hold the PC, Thin Client, or Laptop in place inside the
Mobile Cart top assembly.
Installing the Monitor:
To attach the LCD to the stand. A Phillips Head
screwdriver or, if added security is needed for the LCD, a
Torx Head driver is needed to attached the LCD to the
VESA Stand. Both Phillips and Torx screws are provided.
It is recommended that one person hold the LCD while a
2nd person inserts the hardware. Make sure all 4 screws
are installed and tightened properly.
With the monitor and stand installed on the Cart, the LCD
power and signal cables can be installed. Route both
cables down through the cable management area of the
stand as shown to the left. Pull the cables into the Top
Assembly and attach to the PC or laptop computer that
will be installed later.