Janser PM-1600 User manual

PM-1600 EL - JD - Stand: 08/2013 Ersatzzubehör
Janser GmbH
Böblinger Straße 91
71139 Ehningen
ERMANY
Phone +49 / 7034 / 127-0
Fax +49 / 7034 / 8838
E-mail: [e-mail]
Internet: www.janser.com
OPERATIN MANUAL
Professional
Flooring
Technology
CHISEL-STRIPPER
PM-1600
Order-No. 111 140 000 Fabrication year >2013-01

OPERATING MANUAL 3
Chisel-Stripper
PM-1600
TABLE F C NTENTS
1 Rules for Save peration 4-5
2 Product Information
2.1 Technical Description 6
2.2 Technical Specifications 6
2.3 Machine Labeling 7
2.4 Standard tools 7
2.5 Insertable tools 7
3 peration
3.1 Functional elements 8
3.2 Preparation 9-10
3.3 Start up 11
3.4 Mode of operation 12
4 Maintenance
4.1 Care 13
4.2 Troubleshooting 14
4.3 Disposal 14
5 Ersatzteile
5.1 Anbauteile 16-17
5.2 Motorteile 18-19
Declaration of Conformity

OPERATING MANUAL
4
Chisel-Stripper
PM-1600
1 RULES F R SAVE PERATI N
1.1 Electric Connection
Always disconnect power plug before servicing.
Maintenance, replacement or adjustment of hydraulic fluid or other parts can cause serious injury
or death to the user or other persons, if the machine is connected to the power supply system.
Keep the cable away from the blade to avoid damage of the cable.
Run over or damage of the cable can cause an electric shock.
The machine is constructed for inside-usage only.
Danger of electric shock. Do not expose the machine to water or rain.
Connection: power supply system – machine
Only to the given ranges on the type plate.
Check before usage.
Connection: cable – machine only with authorized cable.
Europe Cable – Type: HAR HO5VV-3x2,5 mm²
Connector / Plug – Type: 2P+T16A-250V
Using cables with to little average or excessive length can cause damage to persons and objects.
Elektctrical equipments like cables or plugs must be controlled / renewed by an authorized
electrician.
Risk of injuries or fatalities by wrong electrical connection
Never operate with a damaged cable or connector.
Replacement of worn or damaged cables or connectors has to be effected by a specialist or a
similar qualified person.
Improperly connecting the grounding wire can result in risk of electric shock.
Check with a qualified electrician if your in doubt as to whether the outlet is properly grounded.
Do not modify the plug provided with the tool. Never remove the grounding prong from the plug.
Do not use the tool if the cord or plug is damaged. If the plug will not fit the outlet, have a proper
outlet installed by a qualified electrician.
Do not use machine when cable is damaged
Don't move the machine by dragging the cable. Utilization with a damaged cable can cause an
electric shock.
If the PM-1600 is to be connected to a generator, it must be operated in accordance with the
applicable directives (this applies in particular to the protective conductor) to ensure that all
safety devices function and to prevent damage to electrical components.
Non observance of the symbols, which you can see in the instruction manual or on the machine,
may result in serious injury or death for the user and other persons.
Read, understand and follow all the clues / hints, which are situated in the machine or in the
instruction manual.
Commandment Warning / Caution Hint / Clue Forbiddance/
Prohibition

PERATING MANUAL 5
Chisel-Stripper
PM-1600
ACCESS RIES / SPARE PARTS
Use only the recommended accessories ensure its function before starting.
Spare parts and accessories are manufactured especially for PM1600.
We explicitly point out that other parts must not be used. Thereby the safety of the
machine can be negatively affected, especially the blade. The manufacturer cannot be
held responsible for the performance of any damage arising from the use of machines in
which genuine spare parts have not been used.
Die Maschine ist nur zu benutzen für die bestimmungsgemäße Verwendung sowie in
sicherheitstechnisch einwandfreiem Zustand. Beim Auswechseln von Ersatzteilen oder
elekterischen Anschlüssen müssen die vom Hersteller vorgegebenen technischen Daten
eingehalten, bzw. Originalersatzteile verwendet werden. Eine Maschine darf nicht benutzt werden,
falls der Zustand aller Anschlussleitungen oder Bauteile nicht einwandfrei ist.
W RK SAFETY
The PM1600 STRIPPER is designed to the highest technical standards.
Nevertheless the usage may cause dangers for life, body and objects. Use this machine
only as instructed in this operation manual and with the machine in perfect working
order. Disturbances that could impair safety, have to be eliminated immediately.
RESTRICTI NS F USE
The PM 1600 Stripper is designed exclusively for the removal of floor coverings on horizontal
surfaces.The machine is N T suitable for processing walls or wall coverings. Also N T T USE
AT LD BUILDS WITH SWINGING FL RS!
The manufacturer cannot be held responsible for any damage or loss caused by incorrect use.
Correct use also includes to take care of all directions from the operation manual and the
execution of maintenance and service.
1 RULES F R SAVE PERATI N
1.2 Staff
The operator has to be instructed to the use of the machine before operating.
Non observance of the instruction manual before commissioning, adjustment or maintenance
could cause serious injury to personal or objects.
Read unexceptionally all security statements. Be sure that type plate, security symbols as
commandments, warnings, precautions and the directives are mounted / fixe to the machine.
Non observance of the directives inside this manual may cause serious injury or damage.
Always wear eye-protection, protective suit, dust-mouthguard / dust respirator and ear-
protection during the usage of the machine. The noise that appears while removing flooring can
be so intense that at long term use it may cause injury of the auditory tube. Working without
appropriate security equipment, as for instance a protective suit, can injure eyes and body.
Arising airborne dust may be inhaled when wearing no mouthguard.
Keep arms, feet and clothes away from the operating machine parts.
Moving parts of the machine can cause serious injury or damage.
1.3 Usage

PERATING MANUAL
6
Chisel-Stripper
PM-1600
2 PR DUCT INF RMATI N
2.1 Technical Description
The professional electric chisel with chassis.
Removes parquet, ceramic tiles, rubber and other flooring or roofing
material. Peels off elastic bonding and pvc coatings.
Important Features:
- adjustable in working angle and height
- anti-vibration rubber handles
- safety switch (Emergency OFF)
- easy to transport with heavy duty rubber wheels
2.2 Technical Specifications
Power supply : 230 V, 50/60 Hz, 16A
Motor power : 1,6 kW
Working width: : 20-300 mm (depending on the chisel)
Weight : 45 kg
Feedrate : manually
Dimensions
Length : 1000 mm
Width : 480 mm
Height : 950 mm
Noise and vibration values determined in accordance with EN 60745.
- Noise level 1m: : 105 dB(A)
- Vibrations : ah = 4,0 m/s²
The vibration emission level given in this information sheet has been measured in accordance with a
standardised test given in EN 60745 and may be used to compare one tool with another.
It may be used for a preliminary assessment of exposure. The declared vibration emission level represents
the main applications of the tool. However if the tool is used for different applications, with different
accessories or poorly maintained, the vibration emission may differ. This may significantly increase the
exposure level over the total working period.

PERATING MANUAL 7
Chisel-Stripper
PM-1600
2 PR DUCT INF RMATI N
2.3 Machine Labeling
complete with:
- flat chisel
- wide scraper 100 mm for parquet
2.4 Standard tools
2.5 Insertable tools
Flat chisel
300 x 75 mm (11 ¾ x 3") Order-No. 111 140 010
Offset chisel
300 x 75 mm (11 ¾ x 3") Order-No. 111 140 020
Wide Scraper
300 x 25 mm (11 ¾ x 1") Order-No. 111 140 030
Spare blade 300 mm Order-No. 111 140 035
Screw set for
Scraper 300+ 100 mm Order-No. 111 140 039
each consisting of 1 x screw, 1 x nut, 1 x disc
(4 sets are mounted per scraper)
Wide scraper, spring steel
with parquet wedge 100 mm Order-No. 111 140 040
Spare blade 100 mm Order-No. 111 140 045
IDENTIFICATI N PLATE
Dispose of the machine according
to Directive 2002/96 / EC
EC conformity
Read the operating instructions
before use
N TE!
Wear ear protection at a sound pressure above 85 dB(A).

PERATING MANUAL
8
Chisel-Stripper
PM-1600
3 PERATI N
3.1 Functional elements
Rubber
handgrips
Vibration
damper
Quick angle
adjustment
Solid rubber tires
EMER ENCY STOP
SWITCH-
safety switch
Quick height
adjustment
Hammer engine
with protective
cover
quick-
Hex 21 mm
Chisel
C NNTR L
Make sure that all parts listed in the standard accessories are included.
The PM-1600 is delivered ready to work. Check if the plug and the
cable are in perfect condition.
Damaged electrical connection lines must be replaced immediately by
a specialist!
Install the appropriate insert tool before starting work.

PERATING MANUAL 9
Chisel-Stripper
PM-1600
3 PERATI N
3.2 Preparation
ALWAYS PULL UT THE MAINS PLUG
BEF RE ADJUSTING!
CH ICE F T LS
The insert tool depends on the floor covering to be
worked.
The detachment capacity depends on the working
angle and the feed speed.
There is no chisel that can do "ALL"!
They are always well advised by our experts.
(Chisel see chapter 2.4)
T L INSERTI N / REPLACEMENT
FI URE A-
Lay the machine on the guide bar
sideways on the floor.
FI URE -B-
Turn the chisel fixation 180 ° with one hand,
and use the other hand to pull the chisel
out of the HEX-21 guide.
Hold the NEW chisel UP with the locking
surface and guide, insert the chisel into the hexagon.
FI URE C-
Now turn the chisel back and check
that the chisel is in place.
-A-
-B-
-C-

PERATING MANUAL
10
Chisel-Stripper
PM-1600
3 PERATI N
3.2 Preparation
ADJUST W RKING ANGLE
The working angle can be adjusted in five positions to the flooring to
be removed.
To adjust, loosen the knurled handle and hook it in the desired
position and fix it again.
If the working angle is too large for the covering to be removed, the
vibrations are returned to the device
-> FAST WEAR OF MEISSEL
If the working angle is too small for the covering to be removed, the
chisel slips or pushes instead of scraping
-> INSUFFICIENT REMOVAL OF THE BELAY
ALWAYS PULL UT THE MAINS PLUG BEF RE ADJUSTING!
ADJUST W RKING HEIGHT
The grip angle is infinitely adjustable and can be individually adjusted to body
size or requirements for hand and arm strength.
To adjust to the optimum working height, loosen the cross handle and fix the
handle top again in the desired position.
The optimal working height can be determined as follows:
- Posture upright
- Upper arms vertically downwards
- Right angle between upper and
lower arm or larger
- Head and eye inclination together
approx. 30 to 35 °
CR SS HANDLE
adjustment
working height
optimal
working height
Working angle
KNURLED GRIP
adjustment
working angle

PERATING MANUAL 11
Chisel-Stripper
PM-1600
3 PERATI N
3.3 Start up
When putting the machine into operation, the machine must stand evenly
on both wheels and the chisel must rest on the ground. DO NOT TIP
MACHINE AS LON AS IT IS!
Make mains connection!
The electrical connection must match the information given on the rating
plate. Check device, cable, plug and socket for damage.
Before working in old buildings, the subfloor must first be checked for
stability! Danger of damage due to the resulting vibrations of the device.
Wear ear protection!
Always wear protective goggles when working with the machine;
Protective gloves; Wear strong and non-slip protective shoes and
protective mask!
Switching on / off takes place via the control box on the guide handle.
The switch box is equipped with an ON / OFF switch and
equipped with an emergency stop switch.
1) ON / OFF switch (BLACK BUTTON)
ON - ON - START
OFF - OFF - STOP
2) EMER ENCY STOP switch (RED BUTTON)
When the mushroom pressure switch is pressed,
the power supply to the drive motor is interrupted
immediately.
Restart: Release the lock by TURNIN .
Undervoltage release
A built-in undervoltage release instantaneously cuts off power when e.g.
the fuse falls out, power fluctuations occur or a cable is damaged.
1.)
2.)

PERATING MANUAL
12
Chisel-Stripper
PM-1600
3 PERATI N
3.4 Mode of operation
Hold the machine firmly with both hands by the handles!
Do not start the machine without protective cover!
Wear personal protective equipment!
Make sure that the chisel is not dull. Keep your work environment clean
and free of debris to avoid unnecessary chisel wear.
PVC TILES
Never use a chisel that is wider than the tile.
If tiles can not be removed or the machine jumps over the tiles, use a
smaller chisel.
VINYL, RUBBER, PU PVC FL RING, B NDED CARPET
Cut the coverings into strips. Pre-cut pads make the machine easier to
steer and increase the life of the chisel.
Cut the webs best with the web cutter JAMAS
CERAMIC TILES
Before removing the ceramic tiles, they must be broken by a hammer.
For small tiles or mosaic laying the break is not necessary.
Start from the door or from a tile-free surface with the distance
so that the chisel can reach under the tiles
Clean off the removed surfaces to get a good ground contact of the chisel.
Use narrow chisel and work with low feed.
W D FL RS
To avoid damaging the chisel, remove nails or other metal obstacles.
For a clean removal of finished parquet or laminate must first be pre-cut
first. A chalk mark with the width of the blade can be drawn to pre-cut on
the pad.
- When removing solid wood parquet always precut cause
it breaks up in small parts.
- When removing plywood panels, the machine should work
in the same direction as the wood grain.
- When working with parquet planks in laying direction, do not work
transversely or across the grain.

PERATING MANUAL 13
Chisel-Stripper
PM-1600
4 MAINTENANCE
4.1 Care
Before any maintenance / care or repair work unplug the power cord.
Careful care and regular maintenance of the machine are a prerequisite
for function and safety.
Malfunctions that have been caused by inadequate and improper
maintenance can cause very high repair costs and long machine
downtime. Regular maintenance is therefore essential.
CLEANING
Wipe the machine regularly with a dry cloth.
Check the ventilation slots of the machine regularly and keep it clean.
Clean the inside of the hood after each use of fixed dirt and blow out with
dry compressed air.
MAINTENANCE INTERVALS
Daily and before the start of work
- Examine the leads for damage.
- Control of all safety devices for effectiveness.
- Checking all accessible screw connections for tight fit.
Yearly
- Complete overhaul and cleaning of the complete machine.
Due to the different operating conditions, it is not possible to determine in
advance how often an inspection and maintenance is required.
Taking into account the operating conditions, an appropriate inspection
route should be established.
Motor
The motor is equipped with carbon brushes. If the wear limit is reached,
the electronic device switches off automatically.
For worn carbon brushes, a service should be added in addition to brush
replacement a service point.
REPAIR
Repairs or replacement of electrical components must only be carried out
by a specialist. Only use original spare parts.

PERATING MANUAL
14
Chisel-Stripper
PM-1600
4.2 Troubleshooting
4.3 Disposal
Fault Cause Solutuon
The product you have purchased is subject to Directive 2002/96/EC of
the European Parliament and the Council of the European Union on
waste electrical and electronic equipment (WEEE) and should not be
disposed of as unsorted municipal waste. Please utilize your local
WEEE collection facilities in the disposition of this product and
otherwiseobserve all applicable national requirements.
Does the safe use or maintenance of the appliance raise any questions,
do not hesitate to contact either your deale
4 MAINTENANCE
Device does
not start
loud engine
noise
insufficient
removal rate
too high
vibration
no electricity connection
Power cord defective
Coals worn out
EMERGENCY-o erated
Undervoltage rotection
triggered
Bearing or gear arts
defective
tool worn
im ro er tool
Imbalance of the tool
Check mains voltage
Re lace ower cord
Exchange coals
Unlock emergency sto
Have arts re laced by a
s ecialist
Re lace tool
Check correct fit
Re lace insert tool

DECLARATI N F C NF RMITY
We Janser mbH
Maschinen- und erätebau
Böblinger Straße 91
71139 Ehningen
ERMANY
declare under our responsibility that the product
Type Chisel Stripper
Model PM-1600
Order-No. 111 140 000
Serial-No. ______________________
Year of manufacture ______________________
com ly with the EU-Directrives
Maschinenrichtlinie 2006/42/E
E -Richtlinie EMV 2004/108/E
in accordance with with following standards
DIN EN 60745
EN 55014
EN 55014/2
EN 6100-3-2
EN 61000-3-3
gültig ab 29.12.2009
Ehningen, _______________________
Unterzeichner:
Heinrich Serediuk, Technik