Jaypro Sports BMR-1 User manual

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--- ALL STAR BATTING CAGE ---
BMR-1
Call Jaypro Sports Equipment at 1-800-243-0533 during
regular business hours for technical support.
www.jaypro.com

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IMPORTANT NOTICE:
1. BEFORE EACH USE CHECK EQUIPMENT FOR PROPER CONNECTING HARDWARE
AND STRUCTURAL INTEGRITY. REPLACE DAMAGED OR MISSING HARDWARE
IMMEDIATELY.
2. SECURELY TIGHTEN ALL NUTS AND BOLTS.
3. NEVER ALLOW ANYONE TO RIDE ON BATTING CAGE DURING TRANSPORT.
4. USE OF THIS EQUIPMENT OTHER THAN INTENDED, MAY BE HAZARDOUS.
5. ALTERATION OR MODIFICATION OF THIS EQUIPMENT MAY BE HAZARDOUS
AND RESULT IN INJURY. FOR REPAIR OR REPLACEMENT, CONTACT YOUR
DEALER OR JAYPRO SPORTS.
6. DO NOT EXCEED MORE THEN 3 MPH WHEN TRANSPORTING THE BATTING CAGE
WITH TOW KIT.
LIST OF RECOMMENDED TOOLS & SUPPLIES
ITEM DESCRIPTION
1 POWER DRILL WITH 3/16” OR 9/64” DRILL BIT & PHILLIPS BIT
2 BOX WRENCHES, ADJUSTABLE WRENCHES, OR SOCKET SET
3 3/16” & 7/32” ALLEN WRENCH
4 RUBBER MALLET
5 LITHIUM GREASE
6 TAPERED DRIVE ROD (SUPPLIED)
7 8 FT OR 10 FT STEP LADDE
R
8 RAGS, GREEN SCRUBBING PADS, CLEANING SOLUTION

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ALL STAR BATTING CAGE, BMR-1
MASTER PARTS LIST (NO KITS)
1 10 BGLC-1 CURVED FRAME PIPE, SWAGED 2
X
2 3 BGLC-2 UPPER FRAME HORIZONTAL PIPE x 78'' L
3 4 BGLC-3 UPPER FRAME HINGE PIPE x 64'' L
4 2 BGLC-5 9/16" x 31" SHAFT STAND
5 1 BGLC-NG
A
RIGHT SIDE WELDED SECTION
6 1 BGLC-NGB LEFT SIDE WELDED SECTION
7 1 BGLC-B BGLC-7500 REAR FRAME WELDMENT
8 2 BGLC-C BGLC FRONT FRAME SECTION
9 6 BBLS123 STRUT ASSY LITTLE SLAM
10 3 NGW-C SIDE WHEEL FR
A
ME WELDMENT
11 1 BGLC-K REAR WHEEL RECEIVER
12 3 BGLC-L
X
HANDLE
13 2 BGLC-N COACH STAND WELDMENT
14 1 BGLC-P REAR WHEEL JACK BRACKET
15 4
A
R5299 SIDE FRAME HINGE PLATES
16 3 RW5012 18"/8.75" x 8" PNEUMATIC TIRE
17 24 HW5038 1" WASHER, ZP
18 6 HM6340 3/4" x 3/8" SLEEVE BEARING, BRONZE
19 6 HB5072 3/4"-10 x 2" CARRIAGE BOLT, ZP
20 6 HN5065 3/4"-10 UNC-N
y
lon Lock Nut-ZP-GrNC
21 N/
A
N/
A
N/
A
22 4 HM6344 1/8" OD x 1 1/2" COTTER
23 12 HW343 3/4 SAE WASHER-ZP-GrNC
24 4 HB5038 3/8-16 x 2 1/2 CARRIAGE BOLT GRD 5
25 7 HN265 3/8-16 UNC-N
y
lon Lock Nut-ZP-GrNC
26 4 HW5037 9/16" FLAT WASHER, ZP
27 7 HW2047 3/8 SAE WASHER-ZP-GrNC
28 22 HW2044 1/2 SAE WASHER-ZP-GrNC
29 1 RP473 1 1/2" END CAP
30 10 HB5051 1/2"-13 x 3 1/2" CARRIAGE BOLT, ZP
31 10 HN268 1/2-13 UNC-Thin N
y
lon Lock Nu
t
-ZP-GrNC
32 50 HN261 5/16-18 UNC-N
y
lon Lock Nut-ZP-GrNC
33 14 HS5015 5/16-18 x 2-1/4 HEX CAP SCREW-ZP-GrNC
34 6 EP0019 PLASTIC END PLUG 77-8
35 6 EP0009 1-1/4" END CAP
36 4 PLANK-
A
9 1/2" x 1 1/2" x 24" PLANK
37 16
A
R5044 5/16" BOLT CLIP
38 16 HB5030 5/16-18 x 3 CARRIAGE BOLT ZP
39 8
A
R5045
A
9 1/2" ALUMINUM SEAT PLANK END CAP
40 16 HS5035 #8 x 1/2" PAN HEAD PHILIP SCREW SELF DRILL, ZP
41 3 HS286 3/8-16 x 1 HEX CAP SCREW-ZP-GrNC
42 3 HS5356 1''-8 x 12'' HEX HEAD CAP SCREW Zinc Plated
43 3 90566A253 1"-8 THIN NYLON LOCK NUT
44 3 HM6345 3/8" QUICK RELEASE PIN 1" LONG
45 3 RP5041 NYLON LANYARD 10'' NL93-10-226
46 3 HS4096 1/4-20 x 3/4 HEX CAP SCREW-ZP-GrNC
47 3 HN5073 1/4-20 UNC-Thin N
y
lon Lock Nu
t
-ZP-GrNC
48 20 HS5024 5/16-18 x 2-3/4 HEX CAP SCREW-ZP-GrNC
49 2 RR5035 48" BUNGIE CORDS W/ HOOKS STL CORE
50 4
A
R-RT-03
A
CLAMP RIGHT
51 4
A
R-RT-03B CLAMP LEFT
52 8
A
R-RT-01A STANDARD PIPE CLAMP
53 2 HM233 5/16 x 2 3/4 WIRE LOCK PIN ZP
54 2 NGW-
A
WHEEL SWIVEL ARM
55 4 HM6341
A
TUBE SPACER

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ASSEMBLY INSTRUCTIONS
 Unpack all parts and check against parts list to ensure that all have been included.
 Inspect all parts for damage. Report any damages to the trucking company.
 Select a large clear flat area to assemble the cage.
Assemble lower frame: (Attach wheel frames)

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Install reinforcing clamps: (Note: Used tapered drive rod (supplied) to help align holes)
1) Drill hole for 5/16” bolt, use clamps as a template.

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Install side wheel swivel arms:

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See view 1 & 2

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Install side wheels:
1) Apply a light amount of lithium grease to the length of the rear wheel stem.
2) Lift the rear frame and slide the rear wheel stem into the receiver.

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Note: Use optional screw for permanent assembly. Pin is for quick disconnect.

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Install upper frame mounting brackets:

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Install upper frame: (One at a time)

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Coaches stand:

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48" BUNGIE CORDS W/ HOOKS STL CORE
P/N: RR5035

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Tow Hitch Conversion Kit: (Purchased separately)
Note: Install of tow hitch not covered here, see additional supplementary installation provided with
tow hitch part number BL-TOWKIT.
Tow batting cage with any utility vehicle.

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After the frame is fully assembled check all hardware to make sure it is tightened and all joints
are secured. Raise the upper frame arches into position, using the strut pipes, and check for
alignment. (See setup instructions)
 Before installing the net and padding wipe frame clean with a clean rag or scrubbing pad.
LIST OF MATERIALS (Net and Padding)
ITEM QTY PART # DESCRIPTION
1 1 BLN-3 NET WITH BAFFLE
2 1 SKT-75 VINYL SKIRT
3 1 THUD-46 THUD PAD
4 1 CR0016 1/8” CORD (300 FT ROLL)
5 1 RP5012 ZIP TIES (BAG OF 100)
6 4 RP5066 ADJUSTABLE 6 FOOT STRAP
7 21 FM0028 SOFT FOAM PADDING (OPTIONAL)
8 4 FG5206 BLACK GAFFERS TAPE (OPTIONAL)
9 21 RPAD-UKITXX PAD VINYL (OPTIONAL)
Optional Ricochet Padding P/N: BGLC-75KF
1. Attach the ricochet padding to the frame and strut members as shown, using black gaffer tape.
2. The pad material is slit along its length. Open the padding up and slide it over the pipe
members. Cover each pad section with the velcro edged vinyl wrap.
PAD VINYL
IMPORTANT: Installer to have all the
ricochet padding in place before you
begin putting the net and the skirt on.

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Attach net:
Description: The outer perimeter of the net is to be fully laced to both the front arch and the top
member of the lower frame. (See detail showing how to lace if unfamiliar with lacing). The net will
be suspended off the center two arches, by about 6”.
1. Cut a couple dozen 18” long cords from the roll of 1/8” black cord.
2. Remove the net and spread it out in front of the cage.
3. Locate the tags that call out the FRONT CORNERS, FRONT TOP and MIDDLE BACK.
4. With the frame in the folded position, take the section labeled FRONT TOP and position it in
the center of the top center crossbar. Using one of the temporary cords tie off the net to the
crossbar. Using additional cord pieces, tie off the leading edge of the net every couple of feet
to either side of the center. Continue tying off the net, working towards the front.
5. When done, verify that the net is truly centered and the labels, LEFT FRONT CORNER and
RIGHT FRONT CORNER (when looking into the cage), are in the proper corners. Note: If the
labels are reversed it means the net is upside down and the baffle will end up on the wrong side
(outside) of the cage – reverse the net if needed.
6. Shift the net, from side to side, as needed to center it.
7. Once the net is properly centered, go back to the TOP FRONT center point and lace the
leading edge of net securely to the front arch. Starting from the center, lace to one side and
then the other.

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8. After the net is fully laced to the front arch – from the rear of the cage, carefully raise the front
arch section using two struts.
9. Locate the next reinforced section of the net (about 8’ back from the front edge) and loosely tie
it in place to the 2nd arch using the temporary positioning cords. Again, start at the middle and
work to either side, tying off every couple of feet. The net should hang at least 6” away from
the tubing to lessen any potential ricochet.
10. Raise the 2nd arch, using two strut and repeat step 9 for the third arch. When complete raise
the third arch into position.
11. Starting at the center, tie off (every couple of ft) the net to the top member of the lower frame.
Center the net, from side to side as needed, and then fully lace the back and bottom edge of the
net to the top member of the lower frame.
12. Adjust the length and position of the cords on the 2nd and 3rd arches, so the net is properly
positioned. Securely tie each cord. This can be done using a stepladder, with the frame in the
raised position, or by lowering the frame and adjusting one section at a time. .