JBL GT5-S422 User manual

GT5-A402
GT5-S422
2 CHANNEL POWER AMPLIFIER
SERVICE MANUAL
JBL Consumer Products
250 Crossways Park Dr.
GT5-A402 Released 2007 Woodbury, New York 11797
Discontinued XXXX
GT5-S422 Released 2009 Rev14/2009
Discontinued XXXX

- CONTENTS -
SPECIFICATIONS ………………………………………..1
PACKING……………………………………………..…....2
CONTROL/INSTALLATION DRAWINGS………………3
CONTROL/INSTALLATION INSTRUCTIONS………....4
BASIC TROUBLESHOOTING……………………………5
EXPLODED VIEW/PARTS LIST…….….….…………....6
AMPLIFIER BLOCK DIAGRAM…………………….……7
P.C.B. DRAWINGS….………………………...…….…….8
ELECTRICAL PARTS LIST ..……….……….…….……10
IC/TRANSISTOR PINOUTS..…………………………….13
SCHEMATICS……………..………….…….………..…...14
Specifications
GT5-A402 Output Power: 40W RMS x 2 channels @ 4 ohms; ≤1% THD + N
(14.4V supply) 60W RMS x 2 channels @ 2 ohms; ≤1% THD + N
120W RMS x 1 channel (bridged) @ 4 ohms; ≤1% THD + N
GT5-S422 Output Power: 45W RMS x 2 channels @ 4 ohms; ≤1% THD + N
(14.4V supply) 70W RMS x 2 channels @ 2 ohms; ≤1% THD + N
120W RMS x 1 channel (bridged) @ 4 ohms; ≤1% THD + N
Signal-to-noise ratio: 85dBA (reference 1W into 4 ohms)
101dBA (reference rated power into 4 ohms)
GT5-A402 Total Peak power: 240W
GT5-S422 Total Peak power: 300W
Frequency response: 10Hz – 100kHz (–3dB)
THD+N 1KHz LPF=22KHz ≤0.05% (rated power @ 4 ohms)
Channel Separation ≥50db
Input Impedance 15kΩ
Maximum input signal: 6.0V
Maximum sensitivity: 200mV
Hi-Pass, Low Pass X-over Limits 32Hz – 320Hz ±20% 12dB/oct
Bass Boost @ 50Hz 6dB
DC Offset <30mV
Output regulation: 38dB
Idle Current @ 4 ohms 0.46A
Max Current Draw ≤11A
Remote Operating Voltage 5V
Turn-on delay time 3 sec
Circuit Protection Temperature (85±5C), Short circuit, Operating voltage range (8-16V)
Dimensions: 2 1/8 x 7 1/2 x 9 1/4" (54 x 191 x 235mm)
Fuse: 15A
JBL continually strives to update and improve existing products, as well as create new ones. The specifications and details in
this and related JBL publications are therefore subject to change without notice.
GT5-A402, GT5-S422
1

PACKAGING
GT5-A402, GT5-S422
2

1x
4x 1x
9-1/4"
235mm
2-1/8"
54mm
7-1/2"
191mm
ABCDE
A
B
C
or GT5-S422
GT5-A402, GT5-S422
3

Installation Warnings and Tips
•Disconnect the negative (–) lead from your vehicle’s
battery.
•At the installation sites, locate and make a note of
all fuel lines, hydraulic brake lines, vacuum lines
and electrical wiring. Use extreme caution when
cutting or drilling in and around these areas.
•Choose a safe mounting location away from moisture.
•Make sure there is sufficient air circulation at the
mounting location for the amplifier to cool itself.
•Mount the amplifier, using the supplied hardware.
Specifications
•40W RMS x 2 channels @ 4 ohms and ≤1% THD + N*
•60W RMS x 2 channels @ 2 ohms, 14.4V supply and
≤1% THD + N*
•120W RMS x 1 channel @ 4 ohms, 14.4V supply and
≤1% THD + N*
•THD + N: 0.05% (rated power @ 4 ohms)*
•Signal-to-noise ratio: 85dBA
(reference 1W into 4 ohms)*
•Signal-to-noise ratio: 101dBA
(reference rated power into 4 ohms)
•Frequency response: 10Hz – 100kHz (–3dB)*
• Total peak power: 240 watts
*CEA-2006A-compliant
0Speaker Output Connectors
•Connect the speakers to these terminals,
observing proper polarity.
•Two-channel operation: Connect the left
speaker to the L+ and L– terminals and the
right speaker to the R+ and R– terminals.
•One-channel (bridged) operation: Connect the
single speaker to the R+ and L– terminals.
•Minimum speaker impedance for 2-channel
operation is 2 ohms. Minimum speaker impedance
for 1-channel (bridged) operation is 4 ohms.
1Fuse
•Replace only with the same type and rating.
2Power Input Connectors
•+12V: Connect to the positive terminal of the
vehicle’s battery. 10 AWG wire is recommended.
Install an appropriate fuse holder and fuse (15A
minimum) within 18 inches of the battery. Make
sure the wire is not damaged or pinched during
installation. Install protective grommets when
routing wires through the firewall or other sheet
metal.
•GND: Connect to the vehicle’s chassis. Refer to
the picture below.
•REM: Connect to the “Remote Out” lead from
the source unit or to a source of switched
12V+ (ACC).
3Input Connectors (RCA)
•Connect to the RCA outputs from the source unit
or signal processor.
4Input-Level Control
•Used to match the input level of the amplifier
to the output level of the source unit.
•See Afor the adjustment procedure.
5Power On LED
•Illuminated when the amplifier is on.
6Protect LED
•Illuminated under any of the following fault
conditions: battery over/under voltage, short
circuit in speaker wires, amplifier is too hot,
amplifier’s output circuit has failed (DC voltage
is present in the amplifier’s output).
7Crossover-Frequency Control
•12dB/octave crossover, variable from
32Hz to 320Hz.
•See Bfor the adjustment procedure.
8Crossover-Filter Selector
•LP: Select for subwoofer(s).
•FLAT: Select for full-range speakers when
no subwoofer will be used in the system.
•HP: Select for midrange speakers or
full-range speakers when a subwoofer is
used in the system.
9Bass-Boost Control
•Provides 6dB of boost at 50Hz. Set the Bass-
Boost control according to your preference,
being careful not to apply enough boost to
damage the speaker(s).
ASetting Input Level
ATurn Input-Level control counterclockwise to
6V (minimum).
BWith a dynamic music track playing, turn the
head unit’s volume control to the 3/4 position.
CTurn Input-Level control clockwise until the
music is so loud that it no longer sounds clear
(distortion is present in the output).
DTurn Input-Level control counterclockwise
gradually, just until the music sounds clear,
once again.
EInput level is now adjusted correctly.
BSetting the Crossover
ACrossover setting for 5" or larger full-range
speakers when no subwoofer is included in
the system.
BCrossover setting for midrange and/or
full-range speakers when a subwoofer
is included in the system.
CCrossover setting for subwoofers.
Note: Acceptable frequency ranges are indicated
in gray.
GT5-A402 CAR AUDIO POWER AMPLIFIER OWNER’S MANUAL
Factory Bolt Ring Connector
Ground Wire
Note: Remove any paint
below ring connector.
Star Washer
GT5-A402, GT5-S422
4

Amplifier Troubleshooting Guide
1. Status LED on Amplifier not Lit - Head Unit (Source) Turned ON
Verify: A. Remote turn-on wire from source to amplifier has proper voltage
B. Power (B+) connections at amplifier, terminal blocks, and battery are secure
C. Ground (GND) connections at amplifier and vehicle chassis are secure
D. Battery B+ fuse (if used) is OK
E. Amplifier fuse is OK
F. B+ at battery and B+ at amplifier has proper voltage
2. Status LED’s Lit, No Output from Speakers in Normal Operating Condition
Verify: A. RCA cables from amplifier to source are securely connected
B. Volume adjustment on amplifier is correctly adjusted
C. Source is ON and playing
3. Engine Noise From Speaker(s)
Turn source OFF, Disconnect RCA cables at amplifier. If noise stops, check equipment & cables leading
to amplifier.
Verify: A. RCA cables are of good quality with no breakage to internal shields
B. RCA cables from source to amplifier are not run alongside any power cables
4. Amplifier Output Distorted Music
Verify: A. Source output music to amplifier is not distorted
B. Source output sensitivity is correctly adjusted
5. Amplifier Shuts Down, Green LED’s are Lit - Amplifier is in Thermal Protection Mode
Verify: A. Amplifier is mounted with adequate air circulation around heatsinks or vents
B. Amplifier is not mounted under carpet or sealed enclosure
C. Speakers meet correct impedance for application (mono or stereo hookup)
6. Amplifier Does Not Turn ON, and Red LED is Lit Amplifier (and not Connected to a Shorted Speaker)
Verify: A. Speaker crossover (if used) is not defective
GT5-A402, GT5-S422
5

GT5-A402, GT5-S422
6

GT5-A402, GT5-S422
7

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Ｃ２０８
４７Ｐ
Ｃ２０４ １０Ｐ
Ｕ１０３
ＮＪＭ２０６８Ｌ
Ｒ２６
４７
Ｒ２３０
１０Ｋ
Ｒ２０２ ４７ＫＦ
Ｕ１０２
ＮＪＭ２０６８Ｌ
Ｒ２０５ ４７ＫＦ
Ｃ２０７
１０／１６Ｖ
Ｒ２０３ ４７ＫＦ
Ｃ２０１
１０／１６Ｖ＂ＤＳＡ＂
Ｃ２０３
２２／１６Ｖ＂ＤＳＡ＂
Ｒ２０４ ４７ＫＦ
ＶＲ０２
５０ＫＣ＊４
Ｃ２０５ ２２Ｐ Ｃ２０６ ２２Ｐ
Ｃ１０４
１０Ｐ
Ｒ２０１ ２２ＫＦ
Ｒ１０４
４７ＫＦ
Ｒ１０５ ４７ＫＦ
Ｒ１０１ ２２ＫＦ
Ｃ２０２
２２／１６Ｖ＂ＤＳＡ＂
Ｃ１０２
２２／１６Ｖ＂ＤＳＡ＂
Ｒ２３１
５．６ＫＦ
Ｃ１０６
２２Ｐ
ＶＲ０１
２０ＫＢ＊２
Ｃ１０５
２２Ｐ
Ｃ１１７
１０４Ｐ
Ｒ２１５ ５．６Ｋ
Ｃ２１４
４７Ｐ
Ｒ１１０
２２Ｋ
Ｃ１０３
２２／１６Ｖ＂ＤＳＡ＂
Ｊ１４ １７．５ｍ／ｍ
Ｒ２３
４７０
Ｒ２１２
２２Ｋ
Ｕ１０１
ＮＪＭ２０６８Ｌ
Ｒ２１７
５．６Ｋ
Ｊ７０
６ｍ／ｍ
Ｒ１２０
１０Ｋ
Ｒ２２０
１０Ｋ
Ｊ５８
７．５ｍ／ｍ
Ｒ１３０
１０Ｋ
Ｒ１１３
５．６Ｋ
Ｃ２３０
１０４（Ｍ）
Ｒ２１９
１０Ｋ
Ｒ２２１
２７Ｋ
Ｊ６１
１０ｍ／ｍ
Ｒ２２３
１Ｍ
Ｒ２２２
５．１Ｋ
Ｊ６０
１０ｍ／ｍ
Ｊ７１７．５ｍ／ｍ
Ｊ５２
６ｍ／ｍ
Ｒ２０９１０Ｋ
Ｒ１２１
２７Ｋ
Ｊ６５
７．５ｍ／ｍ
Ｊ６６
６ｍ／ｍ
Ｊ０１
１７．５ｍ／ｍ
Ｃ２２１
２．２／５０Ｖ
Ｃ１１４
４７Ｐ
Ｃ２１５
１０４（Ｍ）
Ｃ１１６
１８３（Ｍ）
Ｒ１２３
１Ｍ
Ｒ１２２ ５．１Ｋ
Ｒ２８
４３０Ｋ
Ｊ５１ １７．５ｍ／ｍ
＋
ＬＥＤ０１
Ｌ－Ｈ３２２００５ＧＢ
Ｊ６９
６ｍ／ｍ
Ｃ１１５
１０４（Ｍ）
Ｃ２８
２２Ｐ
Ｒ１０６
５６０
Ｄ０２１Ｎ４００４
Ｊ３３ １０ｍ／ｍ
ＳＷ０１
ＪＳＳ２３１９
Ｕ１０８
ＮＪＭ２０６８Ｌ
Ｕ１０７
ＮＪＭ２０６８Ｌ
Ｊ５５
１２．５ｍ／ｍ
Ｊ３６ １０ｍ／ｍ
２００７／０８／０７
GT5-A402, GT5-S422
8

GT5-A402, GT5-S422
9

GT5-A402, GT5-S422 Electrical Parts List
Part Number Qty Reference Designator
Semiconductors
TR-KTA1266GR TRANS SMALL SIGNAL PNP,TO-92KTA1266GR 10 Q03,04,8,9,102,104,105,202,204,205
TR-KTA1268GR TRANS SMALL SIGNAL PNP,TO-92KTA1268GR 1 Q06
TR-KTC3198BL TRANS SMALL SIGNAL NPN,TO-92KTC3198BL 1 Q05
TR-KTC3198GR TRANS SMALL SIGNAL NPN,TO-92KTC3198GR 10 Q02,07,101,103,113,123,201,203,206, 213
TR-KTC3200GR TRANS SMALL SIGNAL NPN,TO-92KTC3200GR 2 Q112,212
TR-KTA1023Y TRANS SMALL SIGNAL PNP,TO-92KTA1023Y 3 Q01,124,209
TR-KTC1027Y TRANS SMALL SIGNAL NPN,TO-92KTC1027Y 2 Q114,208
DIODE-1N4148 DIODE SWITCHING SIGNAL1SS133 7 D03,04,05,13,14,151,201
DIODE-1N4004 DIODE RECTIFIER 1N4004 1 D02
DIODE-FR154 DIODE FAST RECOVERYFR154/1504 4 D06,07,08,09
DIODE-1N4744 DIODE ZENER, 15V/1W1N4744 2 D102,103
IC-TL494CN IC PWM IC,SO-16TL494CN 1 U01
IC-NJM208LD IC DUAL OP AMP,SSOP-08NJM2068L 8 U101,102,103,104,105,106,107,108
FET-K30AGR TRANS N-CH JFET,TO-92KTK30AGR 3 Q12,100,200
FET-50N60P TRANS N-CH POWER MOSFET,TO-220 KEC50N60P 2 Q10,11
TR-KTC3200GR1 TRANS SMALL SIGNAL NPN,TO-92KTC3200GR 2 Q107,207
TR-KTD718 TRANS AUDIO POWER NPN,TO-3PKTD718 2 Q110,210
TR-KTB688 TRANS AUDIO POWER PNP,TO-3PKTB688 2 Q111,211
DIODE-1N5404 DIODE RECTIFIER1N5404 1 D01
DIODE-YG225D2 DIODE FAST RECOVERY, TO-220YG225D2 2 D11,12
LED3 LED 3PHI,GREEN/RED ARRAY L-H322005GB 1 LED01
LED2 LED ACYLE 3.0 AWG#24,RED/BLACK150m/m 1 LOGO BACKLIGHT
Capacitors - see legend last page
CAP0502R2-E-1 CAPACITOR ELECTROLYTIC"DSA" ,5m/m 2.2uF/50V 2 C122 222
CAP0502R2-E CAPACITOR ELECTROLYTIC"MHA" ,5*11m/m 2.2uF/50V 4 C26,27,121,221
CAP016100-E CAPACITOR ELECTROLYTIC"MHA" ,5*11m/m 10uF/16V 5 C02,101,107,201,207
CAP025100-E CAPACITOR ELECTROLYTIC"MHA" ,5*11m/m 10uF/25V 1 C33
CAP016220-E CAPACITOR ELECTROLYTIC"MHA" ,5*11m/m 22uF/16V 4 C102,103,202,203
CAP016470-E CAPACITOR ELECTROLYTIC"MHA" ,5*11m/m 47uF/16V 2 C06,12
CAP035470-E CAPACITOR ELECTROLYTIC"MHA" ,5*11m/m 47uF/35V 1 C29
CAP016101-E CAPACITOR ELECTROLYTIC"MHA" ,5*11m/m 100uF/16V 6 C05,09,11,125,131,225
CAP025101-E CAPACITOR ELECTROLYTIC"MHA" ,5*11m/m 100uF/25V 2 C133,134
CAP100102-M CAPACITOR MYLAR,100V 5% 102(M) 1 C10
CAP100183-M CAPACITOR MYLAR,100V 5% 183(M) 2 C116,216
CAP100222-M CAPACITOR MYLAR,100V 5% 222(M) 1 C21
CAP100473-M CAPACITOR MYLAR,100V 5% 473(M) 2 C140,224
CAP100823-M CAPACITOR MYLAR,100V 5% 823(M) 4 C112,113,212,213
CAP100104-M CAPACITOR MYLAR,100V 5%,BOX or TL104(M) 4 C115,130,215,230
CAP050100-C CAPACITOR DISK TYPE, CERAMIC, 50V"NPO" 10 pF 2 C104,204
CAP050220-C CAPACITOR DISK TYPE, CERAMIC, 50V"NPO" 22 pF 6 C28,105,106,205,206,209
CAP050330-C CAPACITOR DISK TYPE, CERAMIC, 50V"NPO" 33 pF 2 C128,228
CAP050470-C CAPACITOR DISK TYPE, CERAMIC, 50V"NPO" 47 pF 6 C108,111,114,208,211,214
CAP050680-C CAPACITOR DISK TYPE, CERAMIC, 50V"NPO" 68 pF 2 C123,223
CAP050221-C CAPACITOR DISK TYPE, CERAMIC, 50V"NPO" 220 pF 4 C126,127,226,227
CAP050473-C CAPACITOR DISK TYPE, CERAMIC, 50V 473 pF 5 C13,14,15,23,25
CAP050104-C CAPACITOR DISK TYPE, CERAMIC, 50V 104 pF 8 C01,03,07,17,117,118,151,229
CAP0351022-E-1 CAPACITOR ELECTROLYTIC"WL"1000/35V" 1 C04
CAP0351022-E CAPACITOR ELECTROLYTIC"SHL/SD"1000/35V"SHL" 2 C22,24
Resistors
RES47011/8-F RESISTOR METAL FILM 1/8WF 4.7K 1 R37
RES56011/8-F RESISTOR METAL FILM 1/8WF 5.6K 2 R131,231
RES10521/8-F RESISTOR METAL FILM 1/8WF 10.5K 1 R36
RES22021/8-F RESISTOR METAL FILM 1/8WF 22K 3 R101,201,232
RES47021/8-F RESISTOR METAL FILM 1/8WF 47K 8 R102,103,104,105,202,203,204,205
RES1001/8-J RESISTOR CARBON FILM 1/8W 10 1 R11
RES2201/8-J RESISTOR CARBON FILM 1/8W 22 8 R135,136,137,138,235,236,237,238
RES4701/8-J RESISTOR CARBON FILM 1/8W 47 6 R26,27,141,144,241,244
RES1211/8-J RESISTOR CARBON FILM 1/8W 120 2 R147,247
Description
GT5-A402, GT5-S422
10

Part Number Qty Reference Designator
Description
RES6811/8-J RESISTOR CARBON FILM 1/8W 680 2 R108,208
RES4711/8-J RESISTOR CARBON FILM 1/8W 470 2 R22,23
RES5611/8-J RESISTOR CARBON FILM 1/8W 560 4 R106,146,206,246
RES8211/8-J RESISTOR CARBON FILM 1/8W 820 1 R13
RES1021/8-J RESISTOR CARBON FILM 1/8W 1K 10 R06,17,24,25,118,134,218,234,140,240
RES1521/8-J RESISTOR CARBON FILM 1/8W 1.5K 2 R150,250
RES2721/8-J RESISTOR CARBON FILM 1/8W 2.7K 2 R172,243
RES3921/8-J RESISTOR CARBON FILM 1/8W 3.9K 2 R127,242
RES4721/8-J RESISTOR CARBON FILM 1/8W 4.7K 6 R01,02,07,08,107,207
RES8221/8-J RESISTOR CARBON FILM 1/8W 8.2K 1 R05
RES5121/8-J RESISTOR CARBON FILM 1/8W 5.1K 2 R122,222
RES5621/8-J RESISTOR CARBON FILM 1/8W 5.6K 4 R113,115,215,217
RES6821/8-J RESISTOR CARBON FILM 1/8W 6.8K 6 R114,133,139,216,233,239
RES1031/8-J RESISTOR CARBON FILM 1/8W 10K 19 R09,10,21,33,34,109,111,112,119,120,130,
209,210,211,213,214,219,220,230
RES1121/8-J RESISTOR CARBON FILM 1/8W 1.1K 2 R145,245
RES1531/8-J RESISTOR CARBON FILM 1/8W 15K 4 R20,35,154,251
RES2231/8-J RESISTOR CARBON FILM 1/8W 22K 6 R15,16,18,110,132,212
RES3331/8-J RESISTOR CARBON FILM 1/8W 33K 1 R19
RES2731/8-J RESISTOR CARBON FILM 1/8W 27K 2 R121,221
RES4731/8-J RESISTOR CARBON FILM 1/8W 47K 1 R14
RES5631/8-J RESISTOR CARBON FILM 1/8W 56K 3 R252,152 R04
RES6831/8-J RESISTOR CARBON FILM 1/8W 68K 1 R12
RES4341/8-J RESISTOR CARBON FILM 1/8W 430K 1 R28
RES2241/8-J RESISTOR CARBON FILM 1/8W 220K 1 R32
RES1041/8-J RESISTOR CARBON FILM 1/8W 100K 2 R129 ,R229
RES1051/8-J RESISTOR CARBON FILM 1/8W 1M 2 R123,223
RES2221/1-J RESISTOR METAL FILM 1/4W J 2.2K 1 R163
RES4R71/2-J RESISTOR METAL FILM 1/2WJ4.7/0.5W 2 R153,253
RES1001/2-J RESISTOR METAL FILM 1/2WJ10/0.5W 1 R03
RES1012-J RESISTOR MOR, 2WJ100/2W 1 R31
RES1512-J RESISTOR MOR, 150/2W J 2 R161,162
RES0R15-J RESISTOR MOR, 5WJ0.1/5W 4 R148, 149,248,249
3B20Kx2 LEVEL POT V9M(7x5) G3(PH2R)N 15S-3B20Kx220KB*2 1 VR01
15C50Kx4 FREQ POT V9M(7x5) G(4R)(PH2R)N15S-15C50Kx450KC*4 1 VR02
RET94011/8-F RESISTOR DISK TYPE,NTC 50K50K 1 TH01
Miscellaneous
CORE-GT402 TRANSFORMER 29PHI ,ISU29PHI 6t(0.7x6):11t(0.7x3) 1 T01
CORECL-300 INDUCTOR BAR CORECL-300 1 L01
TER-3P 3P TERMINAL PLATED,3P,POWERJSZ3-02 POWER 1 P01
TER-4P 4P TERMINAL PLATED,4P,SPEAKER JSZ4-03 SPEAKER 1 P02
AV2-8.4-13A RCA JACK PLATED 2P(TOP:RED, BOTTOM:WHITE) 1 RCA1
15PWF-9402 FUSE HOLDER WF-9402PWF-9402P 1 for F01
FUSE-15A FUSE FUSE 15A 1 F01
SW-2PJSS-2219 SWITCH SLIDE SW,2C-2PJSS-2219 BASS BOOST 1 SW02
SW-3PJSS-2319 SWITCH SLIDE SW,2C-3PJSS-2319 HP/LP/FLAT 1 SW01
PLAL0640-02P 2P NEILSBED 2.54m/m pitch, 2PLAL0640-02 1 JA03
PLAL0640-07 7P NEILSBED 2.54m/m pitch, 7PLAL0640-07 1 JA02
W-60MM GROUND 1007,AWG#24,4.5PHI RING LUG60m/m 1 W01
W-7-80MM 7P CONNECT WIRE AWG#24, HOUSING to WAFER80m/m 1 J01
FIBER6-200 SLIP 200.0×6.0×0.5t 0.4
FIBER8-200 SLIP 200.0×8.0×0.5t 0.3
BUSHING0.7 BUSHING 0.7PHI 8m/m*4 3.2cm Q107,207,TH01
HEA-GT402 HEATSINK AL/Die-casting L=170.0mm 1 BLACK SPRAY
END CAP END CAP ABS(XR401) 2 SILVER(8400C) SPRAY END CAP
PAN-RGT402 FRONT PANEL GT5-A402 EGI,1.2t 1 BLACK SPRAY / SILVER SILK 1˚
PAN-FGT422 FRONT PANEL GT5-S422 EGI,1.2t 1 BLACK SPRAY / SILVER SILK 1˚
PAN-FGT402 REAR PANEL GT5-A402 EGI,1.2t 1 BLACK SPRAY / SILVER SILK 1˚
PAN-RGT422 REAR PANEL GT5-S422 EGI,1.2t 1 BLACK SPRAY / SILVER SILK 1˚
BOTC-GT402 BOTTOM COVER SECC,1.0t 1 BLACK SPRAY
LOGO-B-PC LOGO BADGE PC(ORANGE CLEAR) 1 SILVER HOT STAMPING
BSBM-24 CUPRUM BRACKET BSBM H5, L=24.0mm 3 MAIN PCB+SUB PCB
JIG-30-15 TRANS CLAMP SPCC 30x15x3(mm) 2 WITH SLIP 48.152.0280130011
JIG-46-15 TRANS CLAMP SPCC 46x15x3(mm) 2 WITH SLIP 48.152.0450140011
GT5-A402, GT5-S422
11

Part Number Qty Reference Designator
Description
PAD-70-23 SILICON PAD (SP1000)70.0x23.0x0.2t 1
PAD-50-23 SILICON PAD (SP1000)50.0x23.0x0.2t 2
FELT-15-7 WEAVE FELT, 15.0x7.0x0.3t 2
RUB10-10-2 RUBBER RUBBER,10.0x10.0x2.0t 2 for FET
FIBER70-148 SLIP FIBER 148x70x0.5t 1 SUB PCB
SCR-BH3-8BK SCREW STT2 BH 3x8 BK 3 RCA(1),TERMINAL(2)
SCR-BH3-6NI SCREW STT2 BH 3x6 NI 1 for FET
SCR-PH2-10BK SCREW STT1 PH 2x10 BK 1 for FUSE
SCR-MB3-6NI SCREW SMB 3x6 NI-P 10 PCB+HEATSINK(4), PCB SUPPORT(6)
SCR-MB3-6BK SCREW SMB 3x6 BK 6 PANEL+HEATSINK(2) TOP HEAT SINK
+BOTTOM COVER(4)
SCR-FH3-8BK SCREW STT3 FH 3x8 BK 8 PANEL+HEATSINK(8) SIDE
SCR-BH3-5NI SCREW STT2 BH 3X5 NI WASHER 2 BADGE
SCR-MB4-14NI SCREW SMB 4X14NI LOCK HEAD 4 TR BRACKET
General Capacitance Codebreaker Chart
pico-farad
(pF) nano-farad (nF) micro-farad (mF,uF or mfd) capacitance code
1000 1 or 1n 0.001 102
1500 1.5 or 1n5 0.0015 152
2200 2.2 or 2n2 0.0022 222
3300 3.3 or 3n3 0.0033 332
4700 4.7 or 4n7 0.0047 472
6800 6.8 or 6n8 0.0068 682
10000 10 or 10n 0.01 103
15000 15 or 15n 0.015 153
22000 22 or 22n 0.022 223
33000 33 or 33n 0.033 333
47000 47 or 47n 0.047 473
68000 68 or 68n 0.068 683
100000 100 or 100n 0.1 104
150000 150 or 150n 0.15 154
220000 220 or 220n 0.22 224
330000 330 or 330n 0.33 334
470000 470 or 470n 0.47 474
GT5-A402, GT5-S422
12

GT5-A402, GT5-S422
13

R01 4.7K
Q01
A1023Y
R02
4.7K
R05
8.2K
R04
56K
C03
104P
F01
FH-9402
L01
CL-300
C01
104P
+VCC1
R229
100K
R28
430K
C17 104P R37 4.7KF
+VCC1
-VCC1
R36
10.5KF
LED01-B
L-H322005GB
R129
100K
R163
2.4K/0.25W
-15V
+15V
LED3
ORANGE
+VCC1
-VCC1
LED2
ORANGE
+15V
R239
6.8K
D02
1N4004
R233
6.8K
R230
10K
C223
68P
Q200
K30AGR
R232
22K
R34 10K
Q212
C3200GR
C131
100/16V
R252
56K
PROTECT
C229
104P
D201
1SS133
R251
15K
R250
1.5K
R245 1.1K
MUTE
JA03
LAL640-02
C225
100/16V
R246
560
C29
47/35V
Q12
K30AGR
R32
220K
R33
10K
C28
22P
D14
1SS133
D13
1SS133
R12
68K
MUTE
R06
1K
TH01
FTD5-350
+15V
D11
YG225D2
D12
YG225D2
C27
2.2/50V
C26
2.2/50V
D09 FR154
D08 FR154
D06 FR154
-15V
+15V
R249
0.1/5W
R248
0.1/5W
Q210
D718
Q211
B688
Q209
A1023Y
R139
6.8K
Q208
C1027Y
R133
6.8K
C25
473P
D07 FR154
R247
220
R241
47
R244
47
R130
10K
C227
220P
C123
68P
Q206
C3198GR
R242
3.9K
Q207
C3200GR
C226
220P
Q205
A1266GR
C118
104P
Q100
K30AGR
R132
22K
R234
1K
R236
22
R235
22
R238
22
R237
22
R240
1K
C228 33P
C222
2.2/50V
R243
2.7K
R231
5.6KF
Q202
A1266GR
Q204
A1266GR
Q203
C3198GR
Q201
C3198GR
C117
104P
U103-A
NJM2068L
7
5
6
C221
2.2/50V
C124
473M
-15V
SW02-B
JSS-2219
C211 47P
R216 6.8K
R215
5.6K
C213 823M
SW02-A
JSS-2219
R104
47KF
Q213
C3198GR
RCA01-A
AV-8.4-13A
Q113
C3198GR
R35 15K
R152
56K
Q112
C3200GR
C129
104P
D101
1SS133
R151
15K
C130
104M
C111 47P
R153
4.7/0.5W
R150
1.5K
R145 1.1K
C125
100/16V
R146
560
C134
100/25V
D103
1N4744
R162
150/2W
R149
0.1/5W
R148
0.1/5W
Q110
D718
Q111
B688
Q109
A1023Y
Q108
C1027Y
R147
220
R141
47
R144
47
C127
220P Q106
C3198GR
R142
3.9K
Q107
C3200GR
C126
220P
Q105
A1266GR
C209
22P
D102
1N4744
C133
100/25V
R161
150/2W
R213 10K
R134
1K
R136
22
R135
22
R138
22
R137
22
R140
1K
C128 33P
VR102-C
50KC
C122
2.2/50V
C108
47P
VR101-B
20KB
C207
10/16V
R143
2.7K
R108
680
VR102-A
50KC
R131
5.6KF
R114 6.8K
Q102
A1266GR
Q104
A1266GR
Q103
C3198GR
Q101
C3198GR
R07
4.7K
R08
4.7K
C05
100/16V
Q03
A1266GR
Q04
A1266GR
Q05
C3198BL
R113
5.6K
R205
47KF
Q09
A1266GR
R09
10K
R10
10K
C09
47/16V
D03
1SS133
R13
820
C113 823M
R17
1K
R18
22K
C08
10/25V
R19
33K
Q06
A1268GR
R20
15K
C12
47/16V
PROTECT
C15 473P
R204
47KF
R14
47K
C10
102M
R16
22K
C11
100/16V
C102
22/16V
C06
47/16V
RCA01-B
AV4-8.4-13A
R03
10/0.5W
R22
470
Q08
A1266GR
C04
1000/35V"RX"
D04
1SS133
C101
10/16V
R24
1K
R26
47
R27
47
R25
1K
D05
1SS133
R23
470
D01
1N5404
U101-B
7
6
5
NJM2068L
-
+
R203
47KF
U01
TL494CN
BATT
GROUND
REMOTE
P01
POWER-TERMINAL
T01
Q11
FQP50N06
C204
10P
Q10
FQP50N06
Q02
C3198GR
R201
22KF
+VCC1
R202
47KF
C22
1000/35V
C24
1000/35V
C203
22/16V
-VCC2
+VCC2
-VCC1
C202
22/16V
SW01-B
JSS-2319
U102-A
3
21
NJM2068L
R206
560
R111 10K
R107
4.7K
R214
10K
R106
510
R105
47KF
C07
104P
R11
10
C212 823M
U105-B
7
6
5
NJM2068L
-
+
U104-B
7
6
5
NJM2068L
-
+
C21
222M
R31
100/2W
U101-A
1
2
3
NJM2068L
-
+
R217
5.6K
VR102D
50KC
U106-B
7
6
5
NJM2068L
-
+
C215
104M
U108-A
1
3
2
NJM2068L
+
-
R218
1K
R219
10K
VR102B
50KC
SW01-A
JSS-2319
R112 10K
C112 823M
+VCC2
-VCC2
U105-A
1
2
3
NJM2068L
-
+
U104-A
1
2
3
NJM2068L
-
+
R115
5.6K U106-A
1
2
3
NJM2068L
-
+
C206
22P
R103
47KF
C104
10P
R101
22KF
R102
47KF
C103
22/16V
C205
22P
C106
22P
C105
22P
C201
10/16V
C115
104M
U107-A
1
3
2
NJM2068L
+
-
R118
1K
R119
10K
R123
1M
R121 27K
R122 5.1K
U107-B
7
5
6NJM2068L
+
-
C116
183M
C114 47P
R120
10K
R223
1M
Q07
C3198GR
R21
1K
R221 27K
R15
22K
LED01-A
L-H322005GB
R222 5.1K
R253
4.7/0.5W
SP(-)
SP(-)
SP(+)
SP(+)
P02
SPEAKER-TERMINAL
C230
104M
U108-B
7
5
6NJM2068L
+
-
C216
183M
C214 47P
C14
473P
W01
60m/m
C121
2.2/50V
C107
10/16V
U103-B
NJM2068L
7
5
6
R210
10K
R209
10K
VR101-A
20KB
C208
47P
C124
473M
R207
4.7K
3
21
NJM2068L
R109
10K
R220
10K
R208
680 -15V
C02 10/16V
R110
22K
C13
473P
R211
10K
C23
473P
R212
22K
POWER
PROTECTION
ON
ON
OFF
OFF
R-CH
L-CH
LPF
LPF
HPF
HPF
FLAT
FLAT
11T
11T
6T
6T
CASE GND
16151413121110 9
87654321
(0dB/6dB SELECTABLE,@45Hz)
< SUB PCB > BASS BOOSTCROSSOVER(HP/LP/AP)
(32~320Hz,12dB/oct)
GT5-A402, GT5-S422
14