JETStream Orbi-Jet X22 User manual

PRODUCT QUICK-START GUIDE
Orbi-Jet™X22 Surface Cleaning Nozzle
QSG-ORBIJETX22
Part Placement
Orbi-Jet X22 available
in hard case kit form:
• PN 63305 Premium Kit
• PN 63306 15K Kit
• PN 63392 Starter Kit
Jetstream of Houston LLP • 5905 Thomas Road Houston, TX 77041
www.waterblast.com • 832-590-1300
Carbide Nozzle Flow Rates
Note: Preferred thrust is 1/3 the body weight of the operator. This chart assumes 200 lb. operator (67 lb-F thrust limit). See Orbi-Jet X22 PI
(PI-077) for full flow charts and associated thrust.
Part
Number OX-018 OX-025 OX-029 OX-033 OX-038 OX-042 OX-046
Dia. In. 0.018 0.025 0.029 0.033 0.038 0.042 0.046
2-0X Blasting Pressure (PSI)
5000 ————6.3 7.6 9.0
7500 — — 5.0 6.2 7.9 9.4 11.1
10000 —4.6 5.8 7.2 9.2 11.0 13.0
12500 —5.3 6.6 8.2 10.4 12.4 —
15000 3.6 5.6 7.1 8.8 11.3 — —
17500 3.7 6.0 7.6 9.4 12.0 — —
20000 3.9 6.3 8.0 9.9 ———
22500 4.0 6.5 8.4 10.4 ———
4-0X Blasting Pressure (PSI)
5000 —5.6 7.3 9.2 12.1 14.6 17.4
7500 —6.9 9.0 11.4 14.9 18.0 —
10000 4.8 8.1 10.6 13.3 ———
12500 5.4 9.2 11.9 ————
15000 5.8 9.9 12.9 ————
17500 6.1 10.6 —————
20000 6.4 11.2 —————
22500 6.7 ——————
Note: Flow rate values include leak-by GPM.
QSG-ORBIJETX22
QSG-077_OrbiJetX22_Rev09/19
Jetstream of Houston LLP • 5905 Thomas Road Houston, TX 77041
www.waterblast.com • 832-590-1300
Rev A
Assembly PN 63230
Item Qty Part Number Description
1 1 63202 Twis-Lok Shroud
2 1 63304 Shroud O-Ring
3a-3f 152305 Rebuild Kit
3a 152352 Mandrel
3b 152351 Thrust Washer
3c 152349 Bushing
3d 126053 O-ring, Mandrel
3e 252683 Backup Ring, Bushing
3f 226760 O-ring, Bushing
4 1 63207 Body
5 1 54277 Rotor
6 2 UHPXi-PLUG Plug, UHPXi
7 1 54276 Retaining Screw
8 4 28435 Straightening Vane
9 1 63302 Maintenance Kit*
NOTE: Part numbers and descriptions are subject to change without notice.
*Maintenance Kit includes items 2, 3d, 3e, & 3f
3d
1
3e
3f
3f
2
3a
3c
3b
3e
5
8
7
6
4
63442 (2)
3/16" T-HANDLE
ALLEN WRENCH
52349/52352
26053 (1)
26760 (2)
52683 (2)
BUSHING/MANDREL
(REBUILD KIT*)
SEALS (REBUILD KIT*):
63443
63230
ORBI-JET X22
28334
O-RING PICK
15K ADAPTER
3/8” NPT FML x 9/16” MP MALE
*REBUILD KIT
52305
63301 (3)
NOZZLE CONTAINER
52159/52351
SEAL/THRUST WASHER
(REBUILD KIT*)
O-RING MAINTENANCE KIT - 63302
26053 (1) - MANDREL O-RING
26760 (2) - BUSHING O-RING
52683 (2) - BACK-UP RING
63304 (1) - SHROUD O-RING

Jetstream of Houston LLP • 5905 Thomas Road Houston, TX 77041 www.waterblast.com • 1-832-590-1300
DANGER
!
THIS PRODUCT CAN BE DANGEROUS IF NOT USED PROPERLY! Always
wear appropriate Personal Protective Equipment (PPE). Detailed PPE
information can be found at: www.fsesgsafety.com and clicking on the JET-
STREAM name or by referring to the yellow JETSTREAM SAFETY WARN-
ING pamphlet (PI-082).
The following Quick-Start Guide is intended to provide the customer with an
expedient reference for Orbi-Jet X22™nozzle installation and operation. It does not
replace the complete product instructions (PI-077).
This product is sold with the understanding that the purchaser agrees to thoroughly
train all operators and maintenance personnel in the correct and safe installation,
operation, and maintenance of the product and to provide adequate supervi-
sion of personnel at all times. JETSTREAM urges customers to make complete
instructions available to all personnel and that all instructions are read thoroughly
before installing, connecting or using the Orbi-Jet X22 surface cleaning nozzle.
Retain these instructions for future reference. If this product is resold or otherwise
conveyed, the purchaser must pass on these instructions to the new user. If any
questions remain or for additional copies, call JETSTREAM at (800) 231-8192 or
(832) 590-1300.
Read the yellow JETSTREAM SAFETY WARNING pamphlet included with the ship-
ment of the product.
CONNECTING ORBI-JET X22
Only use with a control gun barrel length of 48 inches MINIMUM to prevent nozzle
discharge from accidently striking the operator’s feet, legs, or body. Refer to WJTA
“Industry Best Practices for the use of High Pressure Waterjetting Equipment” Sec-
tion 11.10.6 and Section 2.7.
Engage the pump and depress the control gun trigger to clear any debris from the
system prior to installing the Orbi-Jet X22 onto the control gun barrel. Check tight-
ness of the retaining screw on the end of the Orbi-Jet X22 by using an allen wrench
on the retaining screw while backing up the mandrel with another allen wrench.
NOZZLE INSTALLATION
Refer to the charts in Appendix B of the Orbi-Jet X22 PI (PI-077) for the proper ow
rate and thrust for your application.
NOTE: Three spray pattern options are available using the different combinations
of nozzles and plugs. Two narrow ports can be plugged for a wider spray pattern,
two wide ports plugged for a more narrow and harder hitting spray pattern, or all
ports nozzled for complete coverage.
1. Remove Twis-Lok shroud to access Orbi-Jet X22 rotor. Shroud can be
removed by rotating counter-clockwise relative to Orbi-Jet X22 body (if
nozzles are facing you). If Orbi-Jet is already installed on control gun,
shroud can be slid down barrel while installing nozzles.
2. New Orbi-Jet X22 comes with nozzle plugs installed. Determine spray pattern
to be used and remove plugs (if needed) using a 3/16” hex key.
3. If plugs are to be used, apply anti-galling compound to male threads and cone
on nozzle plugs and install into correct ports using 3/16” hex key. Be sure the
plug retainer does not loosen from the retaining screw.
4. Apply anti-galling compound to male threads of nozzles (and cone if using
UHPX nozzles) and install using adjustable or 5/16” wrench. Hand tighten to
50 lbs. in.
5. Replace Twis-Lok shroud by sliding over body, making sure the protrusions on
body and cutouts in shroud line up. Secure by rotating shroud clockwise rela-
tive to Orbi-Jet X22 body.
FOR 22,500 PSI OPERATION (9/16” MP FML INLET)
1. Apply anti-gall compound to the gland threads and cone on the control
gun front barrel. Do not use Teon tape.
2. Install the Orbi-Jet X22 onto the front barrel and tighten to 50 lbs. ft.
FOR 15,000 PSI OPERATION (NPT FML INLET)
Use a female NPT to male 9/16” MP adapter for 15,000 psi operation.
1. Apply 3-4 wraps of Teon thread sealant tape to the male connection
thread on the control gun barrel.
2. Apply anti-seize compound over the sealant tape for protection against galling
in connection threads.
3. Tighten the connection 1-1/2 to 2 turns past hand-tight. All NPT pipe connec-
tions should have a minimum thread engagement of (4) threads.
4. Apply anti-gall compound to the gland threads and cone on the male end of
the adapter.
Note: Do not use teflon tape.
5. Install the Orbi-Jet X22 onto the front barrel and tighten to 50 lbs. ft.
WARNING
!
A Multi-Gun Valve (MGV) must be used when 2 or more dump gun opera-
tors are connected to a single waterblast unit. Each gun operator must have
independent control of nozzle pressure at their location.
OPERATION
DANGER
!
The Orbi-Jet X22 nozzle’s discharge jet(s) can inflict serious bodily wounds.
Use only thoroughly trained operators to perform cleaning operations with
the Orbi-Jet X22.
1. Carefully inspect the gun for damage or missing parts. Ensure that all
components work smoothly and freely.
2. During all control gun operations, a secondary or “safety watch” operator
should observe the gun operator at all times from a safe, but proximate,
distance. The safety watch should have both voice and sight communica-
tion with the gun operator at all times. The safety watch must have the abil-
ity to instantly shut the waterblast system down (from his location) with the
use of a shutdown device (such as JETSTREAM’s Emergency Shut-Down
Package, PN 53120) if the control gun operator encounters problems or if a
problem is suspected. Call JETSTREAM for system specic recommenda-
tions.
3. Use only clear, clean, cold water that has been ltered to 10 microns with these
rotating nozzles.
ATTENTION
The person controlling the cleaning nozzle must be the gun operator and
must have control of the pressure. Do not allow a secondary or remote
operator to have control of the pressure.
4. Do not connect multiple dump type control guns to a single high-pressure
water source without the use of a Multi-Gun Valve (MGV) to make each gun
operator independent of the other operators. Call JETSTREAM for assistance
if two or more dump type control guns must be used in the waterblast system.
5. Place barricades with warning signs or barricade tape around work area. This
includes the waterblast unit and all high-pressure hoses.
6. The gun operator must be outtted with Personal Protective Equipment (PPE).
OSHA guidelines for Personal Protective Equipment are available in document
number 3151-12R 2004, which can be obtained from www.osha.gov.
7. Assume blasting position with gun and ensure blast nozzle cannot cross any
part of the legs, feet,or body.
!CAUTION
DO NOT use the gun or Orbi-Jet X22 if it has not been cleaned and in-
spected prior to starting the working shift.
Protect the control gun in freezing conditions. Stop using the gun if any low
temperature operational problems occur. Drain the gun and remove its car-
tridge if not in use during freezing conditions.
For further info see:
Click on JETSTREAM