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  9. JETStream 2" J-FORCE QSG-176 User manual

JETStream 2" J-FORCE QSG-176 User manual

2” J-FORCE™ | PRODUCT SPECIFICATIONS
Jetstream of Houston LLP • 5905 Thomas Road Houston, TX 77041
www.waterblast.com • 832-590-1300
NOTE: See2”J-ForcePI(PI-176)forfullowcharts.
NOTE: Flowratevaluesincludeleak-byGPM.
2” J-FORCE™ | NOZZLE FLOW RATES
QSG-176_2in JForce_Rev01/22
2” J-FORCE™
QSG-176
QUICK START GUIDE
2" J-FORCE ASSY PN PRESSURE INLET CONNECTION
64772 15K 1/4" NPT
65225 15K 1/4" BSPP
65272 22K 3/8" MP LH
65273 22K 3/8" MP RH
65274 22K 9/16" MP LH
65275 22K 9/16" MP RH
Model Name JF2X15 JF2X22
Maximum Operating Pressure (psi) 15,000 22,000
Minimum Operating Pressure (psi) 2,500
Maximum Flow (gpm) 20
Maximum Operating Pressure (bar) 1000 1550
Minimum Operating Pressure (bar) 170
Maximum Flow (l/min) 75
Inlet Connection 1/4” BSPP
1/4” NPT
3/8” LH/RH
9/16” LH/RH
Tube or Pipe I.D. (in) 2
Tube or Pipe I.D. (mm) 50.8
Speed Range (rpm) 1000 - 2000
Nozzle Types Accepted N/A
Nozzle Pattern 1 @ 15°/ 30°/ 45°, 2 @ 90°, 2 @ 132°
Diameter (in) 1.36
Length (in) 2.02
Weight (lbs) .5 .5
Diameter (mm) 35
Length (mm) 98
Weight (kg) 1.1 1.1
FwdX3 90X2 RearX2 FwdX3 90X2 RearX2 FwdX3 90X2 RearX2
7‐7 0.016 0.018 0.047 ‐6 0.016 0.016 0.035
8‐7 0.016 0.026 0.047 ‐9 0.016 0.016 0.039 ‐7 0.016 0.016 0.032
9‐8 0.020 0.020 0.052 ‐8 0.018 0.020 0.039 ‐7 0.016 0.02 0.032
10 ‐7 0.02
4
0.02
4
0.052 ‐7 0.020 0.02
4
0.039 ‐8 0.018 0.018 0.035
11 ‐8 0.020 0.035 0.052 ‐8 0.018 0.032 0.039 ‐8 0.018 0.02
4
0.035
12 ‐8 0.022 0.039 0.052 ‐7 0.022 0.029 0.042 ‐8 0.018 0.029 0.035
13 ‐7 0.02
4
0.042 0.052 ‐9 0.020 0.035 0.042 ‐8 0.022 0.022 0.039
14 ‐7 0.02
4
0.047 0.052 ‐9 0.020 0.039 0.042 ‐8 0.022 0.026 0.039
15 ‐6 0.026 0.047 0.052 ‐7 0.026 0.029 0.047 ‐9 0.02
4
0.02
4
0.042
16 ‐7 0.026 0.035 0.047 ‐9 0.02
4
0.029 0.042
17 ‐7 0.026 0.039 0.047 ‐9 0.02
4
0.032 0.042
18 ‐7 0.026 0.042 0.047 ‐9 0.02
4
0.035 0.042
19 ‐7 0.032 0.032 0.052 ‐9 0.02
4
0.039 0.042
20 ‐7 0.032 0.035 0.052 ‐8 0.029 0.032 0.047
FwdX3 90X2 RearX2 FwdX3 90X2 RearX2 FwdX3 90X2 RearX2
7
8
9‐6 0.016 0.016 0.029
10 ‐6 0.016 0.020 0.029 ‐5 0.020 0.02
4
0.039
11 ‐7 0.018 0.018 0.032 ‐8 0.018 0.032 0.039
12 ‐7 0.018 0.02
4
0.032 ‐8 0.022 0.029 0.042 ‐6 0.016 0.016 0.026
13 ‐8 0.020 0.02 0.035 ‐9 0.018 0.018 0.032 ‐6 0.016 0.022 0.026
14 ‐8 0.020 0.02
4
0.035 ‐9 0.018 0.02
4
0.032 ‐6 0.018 0.020 0.029
15 ‐8 0.020 0.029 0.035 ‐9 0.018 0.026 0.032 ‐7 0.018 0.02
4
0.029
16 ‐8 0.020 0.032 0.035 ‐7 0.022 0.022 0.035 ‐7 0.02 0.020 0.032
17 ‐7 0.02
4
0.026 0.039 ‐7 0.022 0.02
4
0.035 ‐7 0.02 0.02
4
0.032
18 ‐7 0.02
4
0.029 0.039 ‐7 0.022 0.029 0.035 ‐7 0.02 0.026 0.032
19 ‐7 0.02
4
0.032 0.039 ‐7 0.022 0.032 0.035 ‐8 0.022 0.02
4
0.035
20 ‐7 0.026 0.029 0.042 ‐8 0.022 0.026 0.035
FwdX3 90X2 RearX2 FwdX3 90X2 RearX2 FwdX3 90X2 RearX2
7
8
9
10
11
12
13 ‐7 0.016 0.016 0.026
14 ‐7 0.016 0.02 0.026
15 ‐7 0.018 0.018 0.029 ‐8 0.016 0.018 0.026
16 ‐7 0.018 0.022 0.029 ‐8 0.016 0.022 0.026 ‐9 0.016 0.018 0.026
17 ‐7 0.018 0.02
4
0.029 ‐8 0.018 0.020 0.029 ‐9 0.016 0.022 0.026
18 ‐8 0.02 0.022 0.032 ‐8 0.018 0.02
4
0.029 ‐9 0.018 0.020 0.029
19 ‐8 0.02 0.02
4
0.032 ‐8 0.018 0.026 0.029 ‐9 0.018 0.022 0.029
20 ‐8 0.02 0.026 0.032 ‐9 0.018 0.026 0.029
Flow
(GPM)
7500PSI
Pull(LBS)
NozzleDiameter(inches)
10000PSI
Flow
(GPM)
15000PSI
Pull(LBS)
NozzleDiameter(inches)
Pull(LBS)
NozzleDiameter(inches)
2500PSI 5000PSI
Pull(LBS)
NozzleDiameter(inches)
Pull(LBS)
2"J‐Force,UniversalConfiguration
NozzleDiameter(inches)
Flow
(GPM)
NozzleDiameter(inches)
12500PSI
Pull(LBS)
NozzleDiameter(inches)
Pull(LBS)
NozzleDiameter(inches)
Pull(LBS)
NozzleDiameter(inches)
Pull(LBS)
17500PSI 20000PSI 22000PSI
DANGER
!!
THIS PRODUCT CAN BE DANGEROUS IF NOT USED PROPERLY! Alwayswearappropriate
PersonalProtectiveEquipment(PPE).DetailedPPEinformationcanbefoundat:www.fsesgsafety.
comandclickingontheJETSTREAMnameorbyreferringtotheyellowJETSTREAMSAFETY
WARNINGpamphlet(PI-082).
The following Quick-Start Guide is intended to provide the customer with an
expedient reference for 2” J-Force installation and operation. It does not replace
the complete product instructions (PI-176).
This product is sold with the understanding that the purchaser agrees to
thoroughly train all operators and maintenance personnel in the correct and
safe installation, operation, and maintenance of the product and to provide
adequate supervision of personnel at all times. JETSTREAM urges customers to
make complete instructions available to all personnel and ensure they are read
thoroughly before installing, connecting or using the 2” J-Force. Retain these
instructions for future reference. If this product is resold or otherwise conveyed,
the purchaser must pass on these instructions to the new user. If any questions
remain, or to request additional copies, call JETSTREAM at (800) 231-8192 or
(832) 590-1300.
Read the yellow JETSTREAM SAFETY WARNING pamphlet (PI-082) included with
the shipment of the product.
CONNECTING 2” J-FORCE
Prior to the start of any job, make sure only high pressure rated ttings and
hoses are used in the waterblasting system.
Prior to installing the 2” J-Force onto the hose, ush the system to clear any
debris.
15K PSI RATED CONNECTION (1/4” BSPP)
1. BSPP at seal connections require a copper crush washer between the male
and female connections.
2. Seat copper crush washer in female BSPP connection on mandrel
3. Apply anti-seize compound to male threads of mating hose end.
4. Install the JF2X15 by using an appropriate open-ended wrench on ats found
on the body and tighten to 20 lbs. ft.
22K PSI RATED CONNECTION (9/16” & 3/8” LH/RH FEMALE INLET)
1. Apply anti-seize compound to the male threads of the connection.
NOTE: DO NOT use Teon tape on 22K PSI connections.
2. Install the JF3X22 by using an appropriate open-ended wrench on ats found
on the body and tighten until rmly snug.
NOTE: DO NOT OVERTIGHTEN. Damage to coned sealing surface could result.
22K PSI RATED CONNECTION (1/2” NPT FEMALE INLET)
1. Apply 3-4 wraps of Teon thread sealant tape to the available male threads of
the connection.
2. Apply anti-seize compound over the sealant tape for additional protection
against galling.
3. Install the JF2X22 by using an appropriate open-ended wrench on ats found
on the body and tighten 1-2 turns past hand-tight. All NPT pipe connections
should have a minimum thread engagement of (4) threads.
OPERATION
As per the WJTA-IMCA Recommended Practices, all operators shall follow the
OSHA regulations for personal protective equipment. (OSHA guidelines for
Personal Protective Equipment are available in document number 3151-12R 2004,
which can be obtained from www.osha.gov.) All operators shall be issued suitable
head protection, eye protection,hearing protection, body protection, hand and
foot protection and respiratory protection (if needed). For detailed specications
on all protections required, refer to the WJTA-IMCA ‘Recommended Practices
for the Use of High Pressure Waterjetting Equipment’ Section 6, Protective
Equipment For Personnel.
!!
CAUTION
The2”J-Force™canbeusedataminimumservicetemperatureof-20°C(-4°F)anda
maximumservicetemperatureof115°C(240°F).Useattemperatureslowerorhigherthanthese
recommendedtemperaturesmayresultinprematuretoolfailure.
1. Start by slowly increasing pressure to 500 psi and check the entire system,
including all connections, for leaks. Increase pressure in increments,
pausing at each to inspect the system for leaks, proper rotation of tool,
temperature, and other operational anomalies. If any problems are
discovered, lower pressure back to zero and turn off source of power before
making any adjustments.
2. During operation, it is normal for water to leak out of the front of the head
from around the front nozzle (or front plug). This leak-by water comes from
the water-bearing that the tool operates on.
WARNING
!!
Removethenozzlefromserviceif:
a. Therotorormandrelshowssignsofcrackingorotherdamage.
b. Thewallthicknessofthesepartsisreducedby25%atanypoint.
c. Thenozzlescannolongerholdpressureatwaterflowrateforwhichitwassized.
NOTE: For improved reliability and longer life, it is recommended that
a lter of at least 10 microns be used on the water supply inlet. A
strainer (100 mesh minimum) must also be used in the water tank
(if equipped with tank).
DANGER
!!
Failuretofollowthefollowinginstructionswillcauseunsafeconditions,severeinjurycanresult.
• DONOToperatethe2”J-Forceaboveitsspeciedpressure.
• Operatormustwearearprotectionduetothenoisegeneratedbythespinningnozzle.
• NEVERstandintheplaneofblasting.
• ALanceSafetyGripisrecommendedtominimizetheriskofalivenozzleunexpectedlyexiting
thetubebackatthelanceoperator.
• Athigh-pressure,thewatercanbehot.Wearglovesandusecautiontopreventscalding.
• Placebarricadeswithwarningsignsorbarricadetapearoundtheworkarea.Thisincludes
thewaterblastunitandallhigh-pressurehoses.
• Operatormustbeoutttedwithpropersafetyapparel(refertoyellowJETSTREAMSAFETY
WARNINGpamphlet).Bodyarmorisstronglyrecommended.
!!
CAUTION
DONOTusethe2”J-Forceifithasnotbeencleanedandinspectedpriortostartingtheworking
shift.
FOR FURTHER INFORMATION SEE:
https://www.youtube.com/user/JetstreamWaterblast
and the
Jetstream Safety Manual
Jetstream of Houston LLP • 5905 Thomas Road Houston, TX 77041 www.waterblast.com • 1-832-590-1300
2” J-FORCE™ | QUICK START GUIDE QSG-176

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