JETStream DRILLJET QSG-180 User manual

DRILLJET™ | PRODUCT SPECIFICATIONS
Jetstream of Houston LLP • 5905 Thomas Road Houston, TX 77041
www.waterblast.com • 832-590-1300
DRILLJET™ | NOZZLE FLOW RATES - UNIVERSAL
QSG-180_DrillJet_Rev01/22
DRILLJET™
QSG-180
QUICK START GUIDE
The DrillJet™ is a self-powered rotating nozzle designed for tube cleaning available in
ve sizes with a variety of inlet options. The DrillJet™ is a universal type of tool with
six or seven nozzles that clear blockages, clean, and provide thrust to propel the tool
down the pipe. The tool is available in a range of pressures and ows depending on
size.
9.5mm 13mm 18mm 24mm 33mm
Operating Pressure Range (psi) 15,000 - 22,000
Operating Pressure Range (bar) 1,000 - 1,500
Flow Range (gpm) 7-8 8-10 10-14 10-24 8-47
Flow Range (lpm) 27-30 30-38 38-53 38-91 30-178
Inlet Connections
M7,
1/16” NPT,
1/4” MP
LH/RH
1/8” BSPP,
1/8” NPT,
1/4” MP LH/
RH,
3/8” MP
LH/RH
1/4” NPT,
1/4” BSPP,
9/16” MP
LH/RH
3/8” NPT,
3/8” BSPP,
9/16” MP
LH/RH
1/2” NPT,
1/2” BSPP,
9/16”
MP GLAND
Tube I.D. range (in) .47 - .63 .60 - 1.0 .87-1.3 1.1-2.0 1.5-2.4
Tube I.D. range (mm) 12 - 16 15 - 25 22-33 28-51 38-61
Diameter (in) 0.38 0.50 0.71 0.94 1.30
Diameter (mm) 9.5 13.0 18.0 24.0 33.0
Length (in) 1.54 1.65 2.16 2.54 3.30
Length (mm) 39 42 55 65 84
Weight (lbs) 0.073 0.075 0.150 0.320 0.830
Weight (kg) 0.033 0.034 0.068 0.145 0.376
NOTE: Part numbers and descriptions are subject to change without notice.
DRILLJET™ | JET PATTERNS
UNIVERSAL 7-JET PATTERN
9.5 and 13 mm
UNIVERSAL 7-JET PATTERN
18 and 24 mm
UNIVERSAL 7-JET PATTERN
33 mm
UNIVERSAL 6-JET PATTERN
9.5 and 13 mm
UNIVERSAL 6-JET PATTERN
18 and 24 mm
UNIVERSAL 6-JET PATTERN
33 mm
ASSEMBLY INLET FLOW (gpm) FLOW (lpm) PRESSURE
(psi)
PRESSURE
(bar)
9.5mm
6 NOZZLES
DJ9.5-P1-222-15-8 P1 7-8 26-30 15K 1000
DJ9.5-M7-222-22-8 M7 7-8 26-30 22K 1500
DJ9.5-MP4L-222-22-8 MP4L 7-8 26-30 22K 1500
DJ9.5-MP4R-222-22-8 MP4R 7-8 26-30 22K 1500
7 NOZZLES
DJ9.5-P1-322-15-8 P1 7-8 26-30 15K 1000
DJ9.5-M7-322-22-8 M7 7-8 26-30 22K 1500
DJ9.5-MP4L-322-22-8 MP4L 7-8 26-30 22K 1500
DJ9.5-MP4R-322-22-8 MP4R 7-8 26-30 22K 1500
13mm
6 NOZZLES
DJ13-P2-222-15-10 P2 8-10 30-38 15K 1000
DJ13-BSPP2-222-15-10 BSPP2 8-10 30-38 15K 1000
DJ13-MP4L-222-22-10 MP4L 8-10 30-38 22K 1500
DJ13-MP4R-222-22-10 MP4R 8-10 30-38 22K 1500
DJ13-MP6L-222-22-10 MP6L 8-10 30-38 22K 1500
DJ13-MP6R-222-22-10 MP6R 8-10 30-38 22K 1500
7 NOZZLES
DJ13-P2-322-15-10 P2 8-10 30-38 15K 1000
DJ13-BSPP2-322-15-10 BSPP2 8-10 30-38 15K 1000
DJ13-MP4L-322-22-10 MP4L 8-10 30-38 22K 1500
DJ13-MP4R-322-22-10 MP4R 8-10 30-38 22K 1500
DJ13-MP6L-322-22-10 MP6L 8-10 30-38 22K 1500
DJ13-MP6R-322-22-10 MP6R 8-10 30-38 22K 1500
18mm
6 NOZZLES
DJ18-P4-222-15-10 P4 10-14 38-53 15K 1000
DJ18-P4-222-15-14 P4 10-14 38-53 15K 1000
DJ18-BSPP4-222-20-14 BSPP4 10-14 38-53 22K 1500
DJ18-MP9L-222-22-14 MP9L 10-14 38-53 22K 1500
DJ18-MP9R-222-22-14 MP9R 10-14 38-53 22K 1500
7 NOZZLES
DJ18-P4-322-15-10 P4 10-14 38-53 15K 1000
DJ18-P4-322-15-14 P4 10-14 38-53 15K 1000
DJ18-BSPP4-322-20-14 BSPP4 10-14 38-53 22K 1500
DJ18-MP9L-322-22-14 MP9L 10-14 38-53 15K 1000
DJ18-MP9R-322-22-14 MP9R 10-14 38-53 15K 1000

Jetstream of Houston LLP • 5905 Thomas Road Houston, TX 77041 www.waterblast.com • 1-832-590-1300
DRILLJET™ | NOZZLE FLOW RATES - UNIVERSAL DRILLJET™ | NOZZLE FLOW RATES - UNIVERSAL
ASSEMBLY INLET FLOW
(gpm)
FLOW
(lpm)
PRESSURE
(psi)
PRESSURE
(bar)
24mm
6 NOZZLES
DJ24-P6-222-15-10 P6 10-24 38-91 15K 1000
DJ24-P6-222-15-15 P6 10-24 38-91 15K 1000
DJ24-P6-222-15-24 P6 10-24 38-91 15K 1000
DJ24-BSPP6-222-22-11 BSPP6 10-24 38-91 22K 1500
DJ24-MP9L-222-22-11 MP9L 10-24 38-91 22K 1500
DJ24-MP9R-222-22-11 MP9R 10-24 38-91 22K 1500
DJ24-BSPP6-222-22-14 BSPP6 10-24 38-91 22K 1500
DJ24-MP9L-222-22-14 MP9L 10-24 38-91 22K 1500
DJ24-MP9R-222-22-14 MP9R 10-24 38-91 22K 1500
DJ24-BSPP6-222-22-19 BSPP6 10-24 38-91 22K 1500
DJ24-MP9L-222-22-19 MP9L 10-24 38-91 22K 1500
DJ24-MP9R-222-22-19 MP9R 10-24 38-91 22K 1500
7 NOZZLES
DJ24-P6-322-15-10 P6 10-24 38-91 15K 1000
DJ24-P6-322-15-15 P6 10-24 38-91 15K 1000
DJ24-P6-322-15-24 P6 10-24 38-91 15K 1000
DJ24-BSPP6-322-22-11 BSPP6 10-24 38-91 22K 1500
DJ-24-MP9L-322-22-11 MP9L 10-24 38-91 22K 1500
DJ-24-MP9R-322-22-11 MP9R 10-24 38-91 22K 1500
DJ24-BSPP6-322-22-14 BSPP6 10-24 38-91 22K 1500
DJ24-MP9L-322-22-14 MP9L 10-24 38-91 22K 1500
DJ24-MP9R-322-22-14 MP9R 10-24 38-91 22K 1500
DJ24-BSPP6-322-22-19 BSPP6 10-24 38-91 22K 1500
DJ24-MP9L-322-22-19 MP9L 10-24 38-91 22K 1500
DJ24-MP9R-322-22-19 MP9R 10-24 38-91 22K 1500
ASSEMBLY INLET FLOW
(gpm)
FLOW
(lpm)
PRESSURE
(psi)
PRESSURE
(bar)
33mm
6 NOZZLES
DJ33-P8-222-15-17 P8 8-47 30-178 15K 1000
DJ33-P8-222-15-24 P8 8-47 30-178 15K 1000
DJ33-P8-222-15-32 P8 8-47 30-178 15K 1000
DJ33-P8-222-15-37 P8 8-47 30-178 15K 1000
DJ33-P8-222-15-47 P8 8-47 30-178 15K 1000
DJ33-BSPP8-222-22-12 BSPP8 8-47 30-178 22K 1500
DJ33-MP9-222-22-12 MP9 8-47 30-178 22K 1500
DJ33-BSPP8-222-22-15 BSPP8 8-47 30-178 22K 1500
DJ33-MP9-222-22-15 MP9 8-47 30-178 22K 1500
DJ33-BSPP8-222-22-19 BSPP8 8-47 30-178 22K 1500
DJ33-MP9-222-22-19 MP9 8-47 30-178 22K 1500
DJ33-BSPP8-222-22-25 BSPP8 8-47 30-178 22K 1500
DJ33-MP9-222-22-25 MP9 8-47 30-178 22K 1500
7 NOZZLES
DJ33-P8-322-15-17 P8 8-47 30-178 15K 1000
DJ33-P8-322-15-24 P8 8-47 30-178 15K 1000
DJ33-P8-322-15-32 P8 8-47 30-178 15K 1000
DJ33-P8-322-15-37 P8 8-47 30-178 15K 1000
DJ33-P8-322-15-47 P8 8-47 30-178 15K 1000
DJ33-BSPP8-322-22-12 BSPP8 8-47 30-178 22K 1500
DJ33-MP9-322-22-12 MP9 8-47 30-178 22K 1500
DJ33-BSPP8-322-22-15 BSPP8 8-47 30-178 22K 1500
DJ33-MP9-322-22-15 MP9 8-47 30-178 22K 1500
DJ33-BSPP8-322-22-19 BSPP8 8-47 30-178 22K 1500
DJ33-MP9-322-22-19 MP9 8-47 30-178 22K 1500
DJ33-BSPP8-322-22-25 BSPP8 8-47 30-178 22K 1500
DJ33-MP9-322-22-25 MP9 8-47 30-178 22K 1500

DANGER
!!
THIS PRODUCT CAN BE DANGEROUS IF NOT USED PROPERLY! Always wear
appropriate Personal Protective Equipment (PPE). Detailed PPE information can be found
at: www.fsesgsafety.com and clicking on the JETSTREAM name or by referring to the
yellow JETSTREAM SAFETY WARNING pamphlet (PI-082).
The following Quick-Start Guide is intended to provide the customer with an
expedient reference for DrillJet installation and operation. It does not replace the
complete product instructions (PI-180).
This product is sold with the understanding that the purchaser agrees to
thoroughly train all operators and maintenance personnel in the correct and
safe installation, operation, and maintenance of the product and to provide
adequate supervision of personnel at all times. JETSTREAM urges customers
to make complete instructions available to all personnel and ensure they are
read thoroughly before installing, connecting or using the DrillJet. Retain these
instructions for future reference. If this product is resold or otherwise conveyed,
the purchaser must pass on these instructions to the new user. If any questions
remain, or to request additional copies, call JETSTREAM at [phone] or
[phone].
Read the yellow JETSTREAM SAFETY WARNING pamphlet (PI-082) included with
the shipment of the product.
CONNECTING DRILLJET
Prior to the start of any job, make sure only high pressure rated ttings and
hoses are used in the waterblasting system.
Prior to installing the DrillJet onto the hose, ush the system to clear any debris.
BSPP CONNECTION
1. BSPP at seal connections require a copper crush washer between the male
and female connectors.
2. Seat copper crush washer in female BSPP connection on mandrel.
3. Apply anti-seize compound to the mating threads of mating hose end.
4. Install the DrillJet by using an appropriate open-ended wrench on ats found
on the body and tighten until rmly snug (20 ft-lbs. max).
STRAIGHT THREAD CONNECTION (M7 and MEDIUM PRESSURE (MP))
1. Apply anti-seize compound to male threads of the connection.
NOTE: DO NOT use Teon tape.
2. Install the DrillJet by using an appropriate open-ended wrench on ats found
on the body and tighten until rnly snug.
NOTE: DO NOT OVERTIGHTEN; damage to coned sealing surface could result.
FOR ALL NPT CONNECTIONS
1. Apply 3-4 wraps of Teon thread sealant tape to the available male threads of
the connection.
2. Apply anti-seize compound over the sealant tape for additional protection
against galling.
3. Install the DrillJet by using an appropriate open-ended wrench on ats found
on the body and tighten 1-2 turns past hand-tight. All NPT pipe connections
should have a minimum thread engagement of (4) threads.
OPERATION
As per the WJTA-IMCA Recommended Practices, all operators shall follow the
OSHA regulations for personal protective equipment. (OSHA guidelines for
Personal Protective Equipment are available in document number 3151-12R 2004,
which can be obtained from www.osha.gov.) All operators shall be issued suitable
head protection, eye protection, hearing protection, body protection, hand and
foot protection and respiratory protection (if needed). For detailed specications
on all protections required, refer to the WJTA-IMCA ‘Recommended Practices
for the Use of High Pressure Waterjetting Equipment’ Section 6, Protective
Equipment For Personnel.
!!CAUTION
The DrillJet™ can be used at a minimum service temperature of -20°C (-4°F) and a
maximum service temperature of 115°C (240°F). Use at temperatures lower or higher
than these recommended temperatures may result in premature tool failure.
1. Start by slowly increasing pressure to 500 psi and check the entire system,
including all connections, for leaks. Increase pressure in increments,
pausing at each to inspect the system for leaks, proper rotation of tool,
temperature, and other operational anomalies. If any problems are
discovered, lower pressure back to zero and turn off source of power before
making any adjustments.
2. During operation, it is normal for water to leak out of the front of the head
from around the front nozzle (or front plug). This leak-by water comes from
the water-bearing that the tool operates on.
WARNING
!!
Remove the nozzle from service if:
a. The rotor or mandrel shows signs of cracking or other damage.
b. The wall thickness of these parts is reduced by 25% at any point.
c. The nozzles can no longer hold pressure at water flow rate for which it was sized.
NOTE: For improved reliability and longer life, it is recommended that a lter of
at least 10 microns be used on the water supply inlet. A strainer (100 mesh
minimum) must also be used in the water tank (if equipped with tank).
DANGER
!!
Failure to follow the following instructions will cause unsafe conditions, severe injury
can result.
• DO NOT operate the DrillJet above its specied pressure.
• Operator must wear ear protection due to the noise generated by the spinning
nozzle.
• NEVER stand in the plane of blasting.
• A Lance Safety Grip is recommended to minimize the risk of a live nozzle
unexpectedly exiting the tube back at the lance operator.
• At high-pressure, the water can be hot. Wear gloves and use caution to prevent
scalding.
• Place barricades with warning signs or barricade tape around work area. This
includes the waterblast unit and all high-pressure hoses.
• Operator must be outtted with proper safety apparel (refer to yellow JETSTREAM
SAFETY WARNING pamphlet). Body armor is strongly recommended.
FOR FURTHER INFORMATION SEE:
https://www.youtube.com/user/JetstreamWaterblast
and the
Jetstream Safety Manual
Jetstream of Houston LLP • 5905 Thomas Road Houston, TX 77041 www.waterblast.com • 1-832-590-1300
DRILLJET™ | QUICK START GUIDE QSG-180