JIMS 5832 User manual

IInnssttrruuccttiioonn SShheeeett FFoorr TTooooll ##55883322
Rev N/C
9-18
N .5832-IS
11
555 Daws n Drive, Camarill , CA 93012 Ph ne 805-482-6913 • Fax [phone]
A Division of Thiessen Products, Inc.
MM88 BBaallaanncceerr BBeeaarriinngg RReemmoovvaall IInnssttrruuccttiioonnss
Tools Required:
JIMS 5832 M8 Balancer Bearing Puller
T27 Torx
9/16 combination wrench
1-1/8” combination wrench
Deadblow, brass or removable insert hammer
CAUTION: Wear safety glasses. Excessive force may damage the parts!
1. Support case half on work bench.
2. Remove the bearing retainer screw using a T27 Torx. See Fig.1
3. Place the slotted end of the Puller, Balancer Bearing M8 No. 5832-1 into
the bearing bore. See Fig.2
4. Using an insert or small dead blow hammer, tap the bearing puller fully
through the bearing. See Fig.3
5. Insert the Dowel Pin No. 5806-4 into the Puller, Balancer Bearing M8 No.
5832-1 until it bottoms out against the case. Approximately 3/ of an inch
should be visible. See Fig.4
6. Orient the Bar, Puller No. 5832-2 with the hole in the Puller, Balancer
Bearing M8 No. 5832-1 and guide the threaded portion through the hole. See Fig.5
7. Ensure the Bar, Puller No. 5832-2 is fully supported by the edges of the case.
8. Place the ¾” Flat Washer, Brass No. 1099 over the threaded portion of the Puller, Balancer Bearing M8 No. 5832-1.
9. Screw the ¾-16 Nut No. 1098 down clockwise by hand until it meets the brass washer. See Fig.6
FIG.1
NOTE: PLEASE READ ALL INSTRUCTIONS COMPLETELY BEFORE PERFORMING ANY WORK!
IF YOU DO NOT KNOW WHAT YOU ARE DOING, DO NOT DO IT!
No information in this instruction sheet pertaining to motorcycle repair is represented as foolproof or even altogether safe.
Even something safe, done incorrectly or incompletely can and will backfire. You and only you are responsible for the safe-
ty of your repair work and for you understanding the application and use of repair equipment, components, methods
and concepts.
Each and every step this tool is designed to do must be carefully and systematically performed safely by you. All informa-
tion listed in this instruction sheet has been tested, re-tested and used daily in JIMS®Research and Development
Department.
ALWAYS WEAR SAFETY GLASSES OR OTHER FACE AND EYE PROTECTION SUCH AS FULL
FACE SHIELD. JIMS®IS NOT RESPONSIBLE FOR DAMAGE, INJURY, OR YOUR WORK. JIMS®
IS NOT RESPONSIBLE FOR THE QUALITY AND SAFETY OF YOUR WORK.
FIG.2

IInnssttrruuccttiioonn SShheeeett FFoorr TTooooll ##55883322
Rev N/C
9-18
N .5832-IS
22
555 Daws n Drive, Camarill , CA 93012 Ph ne 805-482-6913 • Fax [phone]
A Division of Thiessen Products, Inc.
10.Hold Puller, Balancer Bearing M8 No. 5832-1 steady using a 9/16”
wrench, turn the 3/ -16 nut No. 1098 clockwise using a 1-1/8 inch
wrench until the bearing is removed.
WARNING: If bearing will not move out of case, you may apply heat
using a heat gun. Do not exceed 210˚F or case damage may occur.
NOTE: DO NOT overheat case, Apply heat around bearing only. It is recom-
mended to use two JIMS No. 899 Heat Stickers placed 1 inch from the
bearing on case surface and apply heat using a heat gun only. Watch stick-
ers for color changew to alert you when the maximum temperature is
reached. Immediately stop heating when the stickers indicate 210˚F has
been reached. Overheating may cause damage to the case half. Order the
JIMS No. 899 stickers separately. Never exceed 210˚F.
WARNING: Do not use impact or air/electric power drivers during
bearing removal or case damage MAY occur.
11.Unscrew the 3/ -16 nut No. 1098 counter clockwise and remove from
Puller, Balancer Bearing M8 No. 5832-2.
12.Remove the ¾” Brass Washer No. 1099.
13.Remove the Dowel Pin No. 5806-4.
14.Remove Bearing from the Puller, Balancer Bearing M8 No. 5832-2.
15.Store components appropriately.
PARTS AVAILABLE SEPARATELY
No. Qty. Description Part No.
11 PULLER, BALANCER BEARING, M8 5832-1
21 BAR, PULLER 5832-2
31 3/ " FLAT WASHER, BRASS 1099
1 3/ -16 NUT 1098
51 INSTRUCTION SHEET 5832-IS
FIG.5
FIG.6
FIG.4
FIG.3