JMC VEGA-RC User manual

HQ Office: [phone] FAX:[phone]
E-Mail: [e-mail] Web-Site: http://www.jcm-hq.co.jp
© 2009, Japan CashMachine Co., Limited
Support: http://www.jcmglobal.com/en/contact/default.aspx Web-Site: http://www.jcmglobal.com
VEGA-RC
™
BankNote Recycler
Operation and Maintenance 
Service Manual
(Revision A)
P/N 960-100190RA_Rev. A {EDP #148851}
Issue #4078-SME-01-00

This product document (hereinafter referred to as “Manual”) is fully covered by legal Copyrights owned by the Japan
Cash Machine, Co., Ltd., (hereinafter referred to as “JCM”) under Japanese laws and foreign countries. This Manual
contains many copyrighted, patented or properly registered equipment items manufactured by JCM, that are prohibited
and illegal to duplicate, replicate or copy in whole, or in part, without the express
authorization by JCM with the following exceptions:
1. When an authorized JCM agency or distributor duplicates the Manual for sales promotion and/or service 
maintenance of the product, or technical service personnel education as required; and
2. When an end user duplicates the Manual to maintain operation of the product or operate the product in general. 
JCM retains all rights to amend, alter, change or delete any portion of this Manual in whole, or in part, or add items 
thereto without notice regarding the product or its related products.
JCM is a registered trademark of Japan CashMachine Co, Limited. All other product names mentioned herein may be
registered trademarks or trademarks of their respective companies. Furthermore, ™,
® and © are not always mentioned
in each case throughout this publication.
Copyright © 2009 By Japan CashMachine Co, Limited
VEGA-RC™ BankNote Recycler Operation and Maintenance Service Manual
REVISION HISTORY
Rev №.Date Reason for Update Comment
A9/15/09 Initial Version
1
2
Issue #4078-SME-01-00

P/N 960-100190RA_Rev. A {EDP #148851} © 2009, Japan CashMachine Co., Limited
i
VEGA-RC™ BankNote Recycler
Table of Contents
Page
TOC
1 GENERAL INFORMATION.................................................................................. 1-1
Description................................................................................................................... 1-1
VEGA-RC Unit.............................................................................................................. 1-1
Model/Type Number Specifications........................................................................... 1-2
Precautions.................................................................................................................. 1-2
Installation Cautions..................................................................................................................1-2
User Cautions............................................................................................................................1-2
Handling..................................................................................................................................................1-2
Mounting, Dismounting, Transport..........................................................................................................1-2
Unacceptable Banknotes........................................................................................................................1-3
Component Names...................................................................................................... 1-4
System Configurations ............................................................................................... 1-5
Specifications .............................................................................................................. 1-6
Technical Specifications ............................................................................................................1-6
Environmental Specifications ....................................................................................................1-6
Electrical Specifications.............................................................................................................1-7
Structural Specifications ............................................................................................................1-7
Primary Features ......................................................................................................... 1-7
Outside Dimension...................................................................................................... 1-7
Technical Contact Information...................................................................................1-8
Americas & Oceania..................................................................................................................1-8
JCM American Corporation.....................................................................................................................1-8
Europe, Africa, Russia & Middle East .......................................................................................1-8
JCM Europe GmbH.................................................................................................................................1-8
UK & Ireland..............................................................................................................................1-8
JCM United Kingdom Ltd........................................................................................................................1-8
Asia ...........................................................................................................................................1-8
JCM Gold (HK) Ltd..................................................................................................................................1-8
Japan Cash Machine Co, Limited (HQ)..................................................................................................1-8
2 INSTALLATION/OPERATION............................................................................. 2-1
Installation....................................................................................................................2-1
Installation Procedure................................................................................................................2-1
DIP Switch Configurations ......................................................................................... 2-1
Connector Pin Assignments ......................................................................................2-2
Preventive Maintenance.............................................................................................. 2-3
Displays and Functions .............................................................................................................2-3
Initializing...................................................................................................................................2-3
Rear Cover Open....................................................................................................................................2-3
Stacker Full.............................................................................................................................................2-4
Stacker Empty.........................................................................................................................................2-4
Restoring a Single Banknote ..................................................................................................................2-4
Restore (Continuous Mode)....................................................................................................................2-4
Retrieving All Banknotes.........................................................................................................................2-5
Withdrawing Single Banknotes...............................................................................................................2-5
Withdrawing Banknotes Continuously ....................................................................................................2-5
Change Display.......................................................................................................................................2-6
Storage Limitation...................................................................................................................................2-6
Clearing a Banknote Jam............................................................................................ 2-7

P/N 960-100190RA_Rev. A {EDP #148851} © 2009, Japan CashMachine Co., Limited
ii
VEGA-RC™ BankNote Recycler
Table of Contents
Continued
Page
Cleaning Procedure .....................................................................................................2-8
Interface Circuit Schematics.......................................................................................2-9
Operational Flowcharts .............................................................................................2-10
Operational Flowcharts (Continued 2).....................................................................................2-11
Operational Flowcharts (Continued 3).................................................................................... 2-12
Operational Flowcharts (Continued 4).................................................................................... 2-13
Operational Flowcharts (Continued 5).................................................................................... 2-14
Operational Flowcharts (Continued 6).................................................................................... 2-14
3 COMMUNICATIONS............................................................................................3-1
Americas & Oceania................................................................................................................. 3-1
JCM American Corporation.................................................................................................................... 3-1
Europe, Africa, Russia & Middle East....................................................................................... 3-1
JCM Europe GmbH................................................................................................................................ 3-1
UK & Ireland ............................................................................................................................. 3-1
JCM United Kingdom Ltd....................................................................................................................... 3-1
Asia........................................................................................................................................... 3-1
JCM Gold (HK) Ltd................................................................................................................................. 3-1
Japan Cash Machine Co, Limited (HQ) ................................................................................................. 3-1
4 DISASSEMBLY/REASSEMBLY..........................................................................4-1
Tool Requirements.......................................................................................................4-1
Main CPU Board Removal...........................................................................................4-1
Drive Motor Removal ...................................................................................................4-1
Open/Close Detection Board Removal.......................................................................4-3
Encoder & Position Detection Board Removal .........................................................4-3
Rubber Pulley & Drive Roller Removal ......................................................................4-4
Clear & Metallic Edge Belt Removal...........................................................................4-4
Clear & Metallic Edge Belt Replacement....................................................................4-6
5 WIRING DIAGRAMS............................................................................................ 5-1
VEGA-RC System Wiring Diagram .............................................................................5-1
6 PERFORMANCE TESTS..................................................................................... 6-1
Workbench Tool Requirements...................................................................................6-1
Display and Operation.................................................................................................6-2
Performance Test Modes.............................................................................................6-2
Test T0 - Key Function Test...................................................................................................... 6-2
Pushbutton Function Test, DIP Switch Test & Rear Cover Test............................................................. 6-3
VEGA Escrow Sensor, VEGA Stack-In Sensor and VEGA-RC Flap Sensor Input Tests....................... 6-4
Test T1 - Position Detection Sensor 1 A/D Value Display Test................................................. 6-6
Test T2 - Position Detection Sensor 2 A/D Value Display Test................................................. 6-6
Test T3 - Full/Empty Detection Sensors 1 & 2, and A/D Value Indication Test......................... 6-6
Test T7 - Communication Loop Test ......................................................................................... 6-7
Test T9a - Transport Belt Dirt Confirmation Test....................................................................... 6-8
Test T9b - Full/Empty Detection Sensors 1 and 2 A/D Value Display Test............................... 6-8
7 EXPLODED VIEWS AND PARTS LISTS ............................................................ 7-1
Entire VEGA-RC Exploded View 1..............................................................................7-1
Entire VEGA-RC Parts List 1.................................................................................................... 7-2
Entire VEGA-RC Exploded View 2..............................................................................7-3
Entire VEGA-RC Parts List 2 ................................................................................................... 7-4

P/N 960-100190RA_Rev. A {EDP #148851} © 2009, Japan CashMachine Co., Limited
iii
VEGA-RC™ BankNote Recycler
Table of Contents
Continued
Page
Entire VEGA-RC Exploded View 3 .............................................................................7-5
Entire VEGA-RC Parts List 3.....................................................................................................7-6
Entire VEGA-RC Exploded View 4 .............................................................................7-7
Entire VEGA-RC Parts List 4.....................................................................................................7-8
Entire VEGA-RC Exploded View 5 .............................................................................7-9
Entire VEGA-RC Parts List 5...................................................................................................7-10
Entire VEGA-RC Exploded View 6 ........................................................................... 7-11
Entire VEGA-RC Parts List 6...................................................................................................7-12
VEGA-RC Tray Assembly Exploded View ...............................................................7-13
VEGA-RC Tray Assembly Parts List .......................................................................................7-14
VEGA-RC FB Upper Shaft Assembly Exploded View............................................. 7-15
VEGA-RC FB Upper Shaft Assembly Parts List......................................................................7-16
VEGA-RC Motor Unit Exploded View....................................................................... 7-17
VEGA-RC Motor Unit Parts List ..............................................................................................7-18
VEGA-RC Course Reversing Assembly Exploded View........................................7-19
VEGA-RC Course Reversing Assembly Parts List..................................................................7-20
VEGA-RC FB Lower Shaft Assembly Exploded View ............................................ 7-21
VEGA-RC FB Lower Shaft Assembly Parts List......................................................................7-22
8 INDEX................................................................................................................... 8-1
A TROUBLESHOOTING .........................................................................................A-1
Introduction..................................................................................................................A-1
Troubleshooting Overview .........................................................................................A-1
Malfunction LED Error Codes ....................................................................................A-1
Operation Error Codes............................................................................................................. A-1
Warning Codes......................................................................................................................... A-3
Machine Lock-up Error Codes.................................................................................................. A-3
JCM Contact Information............................................................................................A-4
Americas & Oceania................................................................................................................. A-4
JCM American Corporation....................................................................................................................A-4
Europe, Africa, Russia & Middle East ...................................................................................... A-4
JCM Europe GmbH................................................................................................................................A-4
UK & Ireland............................................................................................................................. A-4
JCM United Kingdom Ltd.......................................................................................................................A-4
Asia .......................................................................................................................................... A-4
JCM Gold (HK) Ltd.................................................................................................................................A-4
Japan Cash Machine Co, Limited (HQ).................................................................................................A-4
B GLOSSARY......................................................................................................... B-1

P/N 960-100190RA_Rev. A {EDP #148851} © 2009, Japan CashMachine Co., Limited
iv
VEGA-RC™ BankNote Recycler Table of Contents
THIS PAGE INTENTIONALLY LEFT BLANK

P/N 960-100190RA_Rev. A {EDP #148851} © 2009, Japan CashMachine Co., Limited
v
VEGA-RC™ BankNote Recycler
List of Figures
Page
LOF
Figure 1-1 VEGA-RC BankNote Recycler Unit (Optional) .................................... 1-1
Figure 1-2 Precautionary Symbols......................................................................... 1-2
Figure 1-3 Unacceptable Banknote Types............................................................. 1-3
Figure 1-4 VEGA-RC Component Names............................................................. 1-4
Figure 1-5 VEGA-RC System Configuration Destinations..................................... 1-5
Figure 1-6 VEGA-RC Outside Dimensions............................................................ 1-7
Figure 2-1 VEGA-RC Positioning Post Locations.................................................. 2-1
Figure 2-2 Latch Button and Harness Locations.................................................... 2-1
Figure 2-3 Seven Segment Display Definitions ..................................................... 2-3
Figure 2-4 Color LED Lighting Patterns................................................................. 2-3
Figure 2-5 Initializing Interface (in iF)..................................................................... 2-3
Figure 2-6 Banknote Jam Occurs (JAM)................................................................ 2-3
Figure 2-7 Waiting to Communicate (BUSY)......................................................... 2-3
Figure 2-8 Stand-By (00~30 + Green LED)........................................................... 2-3
Figure 2-9 Rear Cover Open (oPEn)..................................................................... 2-3
Figure 2-10 Stacker Full (30 FulL) ........................................................................... 2-4
Figure 2-11 Stacker Empty (00 EMpty).................................................................... 2-4
Figure 2-12 Single Mode Restore (00 Fill)............................................................... 2-4
Figure 2-13 Continuous Mode Restore (00 Fill All).................................................. 2-4
Figure 2-14 Waiting to Restore (01 Fill All).............................................................. 2-4
Figure 2-15 Note Retrieving Mode (30 STore)......................................................... 2-5
Figure 2-16 Retrieving (29 Store All) ....................................................................... 2-5
Figure 2-17 Dispense Mode (30 Pay Out)............................................................... 2-5
Figure 2-18 The Number of the Stored Banknotes.................................................. 2-5
Figure 2-19 Continuous Dispense (30 Payout All)................................................... 2-5
Figure 2-20 Storage Limit (30 LImit)........................................................................ 2-6
Figure 2-21 Storage Limit/Stacked (20 Money Class)............................................. 2-6
Figure 2-22 Stacking € Denomination Examples..................................................... 2-6
Figure 2-23 Storage Limit Value Set at 28 LImit)..................................................... 2-6
Figure 2-24 Clearing a Banknote Jam (Step 1) ....................................................... 2-7
Figure 2-25 Clearing a Banknote Jam (Step 2) ....................................................... 2-7
Figure 2-26 VEGA-RC Sensor Locations ................................................................ 2-8
Figure 2-27 Roller and Optical Sensor Locations .................................................... 2-8
Figure 2-28 Pinch Roller and Prism Locations......................................................... 2-8
Figure 2-29 Rear Cover Open for Air Jet Cleaning.................................................. 2-9
Figure 2-30 VEGA-RC TTL Circuit Interface Schematic Diagram ........................... 2-9
Figure 2-31 VEGA-RC Banknote Recycler Operational Flowchart (Basic Mode).. 2-10
Figure 2-32 VEGA-RC Banknote Recycler Operational Flowchart 

P/N 960-100190RA_Rev. A {EDP #148851} © 2009, Japan CashMachine Co., Limited
vi
VEGA-RC™ BankNote Recycler
List of Figures
Continued
Page
(Command Mode)............................................................................... 2-11
Figure 2-33 VEGA-RC Banknote Recycler Operational Flowchart 
(Error Clearing Mode)......................................................................... 2-12
Figure 2-34 VEGA-RC Banknote Recycler Operational Flowchart 
(Restore Mode)................................................................................... 2-12
Figure 2-35 VEGA-RC Banknote Recycler Operational Flowchart 
(Dispense Mode)................................................................................ 2-13
Figure 2-36 VEGA-RC Banknote Recycler Operational Flowchart 
(Clear JAM Mode) .............................................................................. 2-13
Figure 2-37 VEGA-RC Banknote Recycler Operational Flowchart 
(Retrieving Mode)............................................................................... 2-14
Figure 2-38 VEGA-RC Banknote Recycler Operational Flowchart 
(Collect Log Mode)............................................................................. 2-14
Figure 2-39 VEGA-RC Banknote Recycler Operational Flowchart 
(Key Input Mode)................................................................................ 2-15
Figure 4-1 Front Cover Removal ........................................................................... 4-1
Figure 4-2 Mian PC Board Removal...................................................................... 4-1
Figure 4-3 Cover (R) & Cover (L) Removal ........................................................... 4-2
Figure 4-4 Base Part Removal............................................................................... 4-2
Figure 4-5 Motor Removal..................................................................................... 4-2
Figure 4-6 Drive Motor Installation......................................................................... 4-2
Figure 4-7 Connector Removal.............................................................................. 4-3
Figure 4-8 Open/Close Detection Board Removal................................................. 4-3
Figure 4-9 Course Reversing Assembly Removal................................................. 4-3
Figure 4-10 Encoder Board & Position Detection Board Removal .......................... 4-4
Figure 4-11 Rubber and Drive Roller Removal........................................................ 4-4
Figure 4-12 Tray Cover & Tray Removal................................................................. 4-4
Figure 4-13 Frame Body Shaft Assy. Removal........................................................ 4-5
Figure 4-14 Belt Bobbin Removal............................................................................ 4-5
Figure 4-15 Frame Body Shaft & Limit Spring......................................................... 4-5
Figure 4-16 Frame Body Shaft Assy. Installation..................................................... 4-6
Figure 4-17 Re-attaching the Belts.......................................................................... 4-6
Figure 4-18 Tray & Tray Cover Installation.............................................................. 4-6
Figure 4-19 Clear and Metallic Belt Installation Order............................................. 4-6
Figure 5-1 VEGA-RC System Wiring Diagram ...................................................... 5-1
Figure 6-1 VEGA-RC Unit Test Connections......................................................... 6-1
Figure 6-2 VEGA & VEGA-RC Test Connections.................................................. 6-1
Figure 6-3 The 7 Segment Display Indications...................................................... 6-2
Figure 6-4 Performance Test Indication................................................................. 6-2
Figure 6-5 Function Key Test (TS = Test Switch).................................................. 6-3

P/N 960-100190RA_Rev. A {EDP #148851} © 2009, Japan CashMachine Co., Limited
vii
VEGA-RC™ BankNote Recycler
List of Figures
Continued
Page
Figure 6-6 Typical Display vs. Switch Associations............................................... 6-3
Figure 6-7 Typical DIP Switch Test Display........................................................... 6-4
Figure 6-8 Rear Cover Open (dr oP) ..................................................................... 6-4
Figure 6-9 Rear Cover Closed (dr CL)................................................................... 6-4
Figure 6-10 Escrow Sensor OFF (PI oF)................................................................. 6-5
Figure 6-11 Escrow Sensor ON (PI on)................................................................... 6-5
Figure 6-12 Stack-In Sensor On (P2 on) ................................................................. 6-5
Figure 6-13 Stack-In Sensor OFF (P2 oF)............................................................... 6-5
Figure 6-14 RC Flap Sensor ON (Fr on).................................................................. 6-5
Figure 6-15 RC Flap Sensor OFF (Fr oF)................................................................ 6-5
Figure 6-16 Position Detection Sensor 1 Test ......................................................... 6-6
Figure 6-17 Position Detection Sensor 2 Test ......................................................... 6-6
Figure 6-18 Full/Empty Sensor 1&2 A/D Value........................................................ 6-7
Figure 6-19 Communication Loop Test (Co)............................................................ 6-7
Figure 6-20 Performing Communication Loop Test (C0 C0) ................................... 6-7
Figure 6-21 Communication Loop Test Results....................................................... 6-7
Figure 6-22 Motor Control Drive Value (70)............................................................. 6-8
Figure 6-23 Transport Tape Dirt Result (Fm CO).................................................... 6-8
Figure 6-24 Full/Empty Detection Sensor 1 Light Interrupted A/D Value (Z@06) ... 6-8
Figure 6-25 Full/Empty Detection Sensor 2 Full A/D Value (F@C1)....................... 6-8
Figure 6-26 Full/Empty Detection Sensor 2 Empty A/D Value (E@05)................... 6-9
Figure 7-1 Entire VEGA-RC Exploded View (Part 1)............................................. 7-1
Figure 7-2 Entire VEGA-RC Exploded View (Part 2)............................................. 7-3
Figure 7-3 Entire VEGA-RC Exploded View (Part 3)............................................. 7-5
Figure 7-4 Entire VEGA-RC Exploded View (Part 4)............................................. 7-7
Figure 7-5 Entire VEGA-RC Exploded View (Part 5)............................................. 7-9
Figure 7-6 Entire VEGA-RC Exploded View (Part 6)........................................... 7-11
Figure 7-7 VEGA-RC Tray Assembly Exploded View.......................................... 7-13
Figure 7-8 VEGA-RC FB Upper Shaft Assembly Exploded View........................ 7-15
Figure 7-9 VEGA-RC Motor Unit Exploded View................................................. 7-17
Figure 7-10 VEGA-RC Course Reversing Assembly Exploded View.................... 7-19
Figure 7-11 VEGA-RC FB Lower Shaft Assembly Exploded View........................ 7-21

P/N 960-100190RA_Rev. A {EDP #148851} © 2009, Japan CashMachine Co., Limited
viii
VEGA-RC™ BankNote Recycler List of Figures
THIS PAGE INTENTIONALLY LEFT BLANK