jobmate 054-8201-6 User manual

Owner’s Manual
Jigsaw
054-8201-6
CAUTION:
Before using this
jigsaw or any of its
accessories, read this
manual and follow all
Safety Rules and
Operating Instructions.
General Safety Rules
Specific Safety Rules
and Symbols
Functional Description
Assembly
Operation
Maintenance
Accessories
Imported by Trileaf Distribution Trifeuil Toronto, Canada M4S 2B8
Rev 1.3 30/01/2010

2
SECTION
PAGE
SECTION
PAGE
Warranty ….……………………….
2
Know your jigsaw ..……………
8
Product specifications …………...
2
Accessories ……………………
9
Power tool safety …………………
3–5
Carton contents……..………....
9
Specific safety rules ……………..
5–6
Assembly & operation ..………
10–13
Extension cord guidelines ..……..
6–7
Maintenance …….……………..
14
Symbols …………………………..
7
Parts & service ..……..………..
15–17
WARRANTY
1-year Warranty
This JobMateTM product carries a one (1) year warranty against
defects in workmanship and materials. Trileaf Distribution agrees to
replace the defective product free of charge with the same model or
one of equal value or specification, within the stated warranty period,
when returned by the original purchaser with proof of purchase. This
product is not guaranteed against wear or breakage due to misuse
and/or abuse.
This product is not guaranteed if used for industrial or
commercial purposes.
TOLL FREE HELPLINE: 1-866-JOBMATE
TABLE OF CONTENTS
SPECIFICATIONS
Rating:
120 V, 60 Hz, AC
Amperes:
3.5 A
Blade speed:
3000 SPM (no load)
Stroke length:
11/16”
Cutting depth @ 90°:
2 13/16” in wood, 3/16” in steel
Base plate tilt:
45°

3
POWER TOOL SAFETY
WARNING: To avoid electrical hazards, fire hazards or damage to the jigsaw,
use proper circuit protection.
The jigsaw is wired at the factory for 120 V operation. It must be connected to a
120 V, 15 A time delayed fuse or circuit breaker. To avoid shock or fire, replace
power cord immediately if it is worn, cut or damaged in any way.
!
SAVE THESE INSTRUCTIONS FOR REFERENCE
WARNING: Always wear a dust mask designed for use when
sawing.
!
WARNING: Some dust created by power sanding, sawing, grinding, drilling
and other construction activities contains chemicals known to cause cancer,
birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints
Crystalline silica from bricks, cement and other masonry products
Arsenic and chromium from chemically-treated lumber
Your level of risk from these exposures varies, depending on how often you do
this type of work. To reduce your exposure to these chemicals, work in a well-
ventilated area and work with approved safety equipment such as dust masks
that are specially designed to filter out microscopic particles.
!
!
ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH CSA
REQUIREMENTS or ANSI SAFETY STANDARD Z87.1
FLYING DEBRIS can cause permanent eye damage. Prescription
eyeglasses ARE NOT a replacement for proper eye protection.
WARNING: Non-compliant eyewear can cause serious injury if broken
during operation of a power tool.

4
GENERAL SAFETY RULES
WARNING: Read and understand
all instructions. Failure to follow all
instructions listed below may result in
electric shock, fire and/or serious personal
injury.
WORK AREA
Keep your work area clean and well-lit.
Cluttered benches and dark areas invite
accidents.
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gas or dust. Power
tools create sparks which may ignite the
dust or fumes.
Keep bystanders, children and visitors
away while operating the tool.
Distractions can cause you to lose control.
ELECTRICAL SAFETY
Double insulated tools are equipped
with a polarized plug (one blade is wider
than the other). This plug will fit in a
polarized plug only one way. If the plug
does not fit fully in the outlet, reverse
the plug. If it still does not fit, contact a
qualified electrician to install a polarized
outlet. Do not change the plug in any
way. Double insulation eliminates the need
for the three-prong grounded power cord
and grounded power supply system.
Avoid body contact with grounded
surfaces such as pipes, radiators,
ranges and refrigerators. There is
increased risk of electric shock if your body
is grounded.
Don’t expose power tools to rain or wet
conditions. Water entering the power tool
will increase the risk of electric shock.
Do not abuse the cord. Never use the
cord to carry the tools or pull the plug from
an outlet. Keep cord away from heat, oil,
sharp edges or moving parts. Replace
damaged cords immediately. Damaged
cords increase the risk of electric shock.
When operating a power tool outside,
use an outdoor extension cord marked
“W-A” or “W”. These cords are rated for
outdoor use and reduce the risk of electric
shock.
PERSONAL SAFETY
Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use the tool while
tired or under the influence of drugs,
alcohol or medication. A moment of
inattention while operating power tools may
result in serious personal injury.
Dress properly. Do not wear loose
clothing or jewellery.
Contain long hair. Keep your hair,
clothing and gloves away from moving
parts. Loose clothing, jewellery or long hair
can be caught in moving parts.
Avoid accidental starting. Be sure
switch is OFF before plugging in.
Carrying tools with your finger on the switch
or plugging in tools that have the switch
turned ON invites accidents.
Remove adjusting keys or wrenches
before turning the tool ON. A wrench or
key that is left attached to a rotating part of
the tool may result in personal injury.
POWER TOOL SAFETY
SAVE THESE INSTRUCTIONS FOR REFERENCE
!

5
Do not overreach. Keep proper footing
and balance at all times. Proper footing
and balance enables better control of the
tool in unexpected situations.
Use safety equipment. Always wear eye
protection. Dust mask, non-skid safety
shoes, hard hat or hearing protection must
be used under applicable conditions.
TOOL USE AND CARE
Use clamps or other practical method to
secure and support the workpiece on a
stable platform. Holding the work by hand
or against your body is unsafe and may
lead to loss of control.
Do not force the tool. Use the correct
tool for your application. The correct tool
will do the job better and safer at the rate
for which it is designed.
Do not use the tool if the switch does
not turn it ON or OFF. Any tool that cannot
be controlled with the switch is dangerous
and must be repaired.
Disconnect the plug from the power
source before making any adjustments,
changing accessories or storing the
tool. Such preventive safety measures
reduce the risk of starting the tool
accidentally.
Store idle tools out of reach of children
and other untrained persons. Tools are
dangerous in the hands of untrained users.
Maintain tools with care. Keep cutting
tools sharp and clean. Properly
maintained cutting tools with sharp cutting
edges are less likely to bind and are easier
to control.
Check for misalignment or binding of
moving parts, breakage of parts and any
other condition that may affect the tool’s
operation. If damaged, have the tool
serviced before using. Many accidents
are caused by poorly maintained tools.
Use only accessories that are
recommended by the manufacturer for
your model. Accessories that may be
suitable for one tool may become
hazardous when used on another tool.
SERVICE
Tool service must be performed only by
qualified personnel. Service or
maintenance performed by unqualified
personnel could result in risk of injury.
When servicing a tool, use only identical
replacement parts. Follow instructions
in the Maintenance section of this
manual. Use of unauthorized parts or
failure to follow Maintenance instructions
may create a risk of electric shock or injury.
WARNING: For your safety, do not
plug in your jigsaw until you have
carefully read and understood this
Owner’s Manual.
ALWAYS WEAR EYE PROTECTION
THAT CONFORMS WITH CSA
REQUIREMENTS or ANSI SAFETY
STANDARD Z87.1
FLYING debris can cause
permanent eye damage.
Prescription eyeglasses ARE
NOT a replacement for proper
eye protection.
POWER TOOL SAFETY
SAVE THESE INSTRUCTIONS FOR REFERENCE
SPECIFIC SAFETY RULES
!

6
WARNING: Non-compliant
eyewear can cause serious injury if
broken during operation of a power tool.
WARNING: Always use a dust
mask when sawing.
Use hearing protection, particularly during
extended periods of operation.
Do not wear gloves, neckties or loose
clothing.
Secure workpiece. Use clamps or a vice
to hold the work when practical. It is safer
than using your hand and it frees both
hands to operate the tool.
Do not saw material too small to be
securely held.
Make sure there are no nails or foreign
objects in the part of the workpiece to be
sawed.
Always keep hands out of the path of
the saw blade. Avoid awkward hand
positions where a sudden slip could cause
your hand to move into the path of the saw
blade.
To avoid injury from accidental starting,
always remove the plug from the power
source before installing or removing a saw
blade.
Make sure the saw blade is sharp and in
good condition. This will ensure cleaner
cuts and reduce the risk of breaking the
blade.
Make sure your extension cord is the
proper size. When using an extension
cord, be sure to use one heavy enough to
carry the current the tool will draw. An
undersized cord will cause a drop in line
voltage resulting in loss of power and
overheating. The table at right shows the
correct size to use according to cord length
and nameplate ampere rating. If in doubt,
use the next heavier gauge. The smaller
the gauge number the heavier the cord.
Be sure your extension cord is properly
wired and in good condition. Always
replace a damaged extension cord or have
it repaired by a qualified electrician before
using it. Protect your extension cord from
sharp objects, excessive heat and damp or
wet areas.
Use a separate electrical circuit for your
power tools. This circuit must not be less
than 14 gauge wire and should be
protected with either a 15A time delay fuse
or circuit breaker. Before connecting the
power tool to the power source, make sure
the switch is in the OFF position and the
power source is the same as indicated on
the nameplate. Running at lower voltage
will damage the motor.
WARNING: Repair or replace
damaged or worn extension cords
immediately.
Select the appropriate extension cord
gauge and length using the chart on the
following page.
!
!
SAVE THESE INSTRUCTIONS FOR REFERENCE
!
EXTENSION CORD
GUIDELINES
SPECIFIC SAFETY RULES

7
V
volts
A
amperes
Hz
hertz
W
watt
kW
kilowatts
microfarads
L
litres
kg
kilograms
H
hours
N/cm2
newtons per square
centimetre
Pa
pascals
Min
minutes
S
seconds
alternating current
three-phase alternating
current
three-phase alternating
current with neutral
direct current
no load speed
alternating or direct current
class II construction
splash proof construction
watertight construction
protective earthing at
earthing terminal, Class I
tools
revolutions or
reciprocations per minute
diameter
off position
arrow
warning symbol
SAVE THESE INSTRUCTIONS FOR REFERENCE
SYMBOLS
WARNING: Some of the
following symbols may be used on
your tool. Please study them and
learn their meaning. Proper
interpretation of these symbols will
allow you to operate the tool better
and safer.
!
EXTENSION CORD
GUIDELINES
SYMBOLS
This symbol designates that
this tool is listed with both
Canadian and U.S.
requirements by
Underwriters Laboratories.
HOMOLOGUE
MINIMUM GAUGE (AWG)
EXTENSION CORDS (120 V use only)
Amperage
rating
Total length
More
than
Not
more
than
25'
(7.5 m)
50'
(15 m)
100'
(30 m)
150'
(45 m)
0
6
18
16
16
14
6
10
18
16
14
12
10
12
16
16
14
12
12
16
14
12
Not Applicable

8
KNOW YOUR JIGSAW
Blade
Blade roller
Chip guard
Tilting sole
plate
Motor vents
Vacuum
adaptor
3 mm
Hex key
Lock-on
button
Trigger
switch
Hex key
holder

9
ACCESSORIES & CARTON CONTENTS
JIGSAW COMPONENTS
KEY
DESCRIPTION
QTY
A
Jigsaw
1
B
3 mm Hex Key
1
C
Vacuum adaptor
1
D
Blade (10 TPI)
1
Owner’s manual
1
AVAILABLE ACCESSORIES
WARNING: Use only accessories
recommended for this jigsaw. Follow
instructions that accompany
accessories. Use of improper
accessories may cause injury to the
operator or damage to the jigsaw.
Do not use any accessory unless you have
completely read the instructions or Owner’s
Manual for that accessory.
Jigsaw blades
WARNING: If any part is missing
or damaged, do not plug the jigsaw into
the power source until the missing or
damaged part is replaced.
Carefully unpack the jigsaw. Compare
contents against the “Jigsaw Components”
chart below.
WARNING: To avoid fire or toxic
reaction, never use gasoline, naphtha,
acetone, lacquer thinner or similar
highly volatile solvents to clean the tool.
CARTON CONTENTS
!
!
!

10
WARNING: Always disconnect
your jigsaw from the power source when
replacing blades, tilting saw base,
cleaning or when not in use.
Disconnecting the saw will prevent
accidental starting that could cause
serious personal injury.
INSTALL VACUUM ADAPTER
To reduce the amount of loose sawdust
produced while cutting, a workshop vacuum
can be attached to the jigsaw by using the
vacuum adapter supplied with the jigsaw.
To install the vacuum adapter (1), align the
two locking tabs (2) with the matching slots
(3) in the rear of the jigsaw housing. Firmly
push the adapter into place (see Fig. 1).
Lock the adapter in place by turning it
clockwise.
BLADE OPTIONS
Your jigsaw is designed to permit the use of
many different saw tooth configurations.
Visit your local Canadian Tire store for
blades to be used with this jigsaw.
INSTALLING BLADES
1. Unplug your jigsaw from the power
source.
WARNING: Failure to unplug
your jigsaw from the power source
could result in accidental starting
causing serious injury.
2. Insert the hex key (1) into one chip
shield slot (2) (see Fig. 2).
NOTE: Use 3 mm hex key supplied to
loosen screws.
3. Loosen both blade screws (3) and
insert saw blade (4) as far as possible
into the slot in the blade clamp (5).
NOTES:
a) Ensure blade is nested in the groove
in the support roller (6).
b) The holes in universal fitting saw
blades are not designed for alignment
with the screw holes in the blade
clamp.
4. Tighten both blade clamp screws
securely against the blade.
!
!
ASSEMBLY & OPERATION
Fig. 1
Fig. 2

11
ON/OFF TRIGGER SWITCH
To turn your jigsaw ON, depress the trigger
switch (1) (see Fig. 3). Release the trigger
switch to turn the jigsaw OFF.
LOCK-ON BUTTON
Your jigsaw is equipped with a lock-on
feature, which is convenient when
continuous cutting for extended periods of
time is required. To lock the switch ON,
depress the trigger switch (1), push in and
hold the lock-on button (2) located at the
left side of the handle, then release the
trigger (see Fig. 4). Release lock-on button
and your jigsaw will continue running.
Depress and release trigger switch to
release lock.
WARNINGS:
Always wear safety goggles or safety
glasses with side shields when
operating your jigsaw. Failure to do so
could result in foreign objects being
thrown into your eyes resulting in
possible serious eye damage.
Always wear an appropriate dust mask
and hearing protection when using your
jigsaw.
Clamp or otherwise secure your
workpiece to prevent it from moving
under the saw while being cut. An
unsecured workpiece could be thrown
toward the operator causing injury.
Have you read “POWER TOOL
SAFETY”, “SPECIFIC SAFETY
RULES”, “EXTENSION CORD
GUIDELINES” & “SYMBOLS” on
pages 3, 4, 5, 6 & 7 of this
Manual? If not, please do it now
before you operate this jigsaw.
Your safety depends on it!
Every time you use the jigsaw you
should verify the following:
1. Cord is not damaged.
2. Blade is correct for the type
of material being cut.
3. Blade is in good condition
and securely tightened.
4. Safety glasses, dust mask
and hearing protection are
being worn.
Failure to adhere to these safety
rules can greatly increase the
chances of injury.
WARNING
!
!
ASSEMBLY & OPERATION
Fig. 3

12
GENERAL CUTTING
WARNING: Keep hands and
fingers away from between the motor
housing and blade clamp. Do not reach
underneath workpiece while saw is
running.
Rest the front of the saw base on the
workpiece and align cutting edge of the
blade with the cutting line on your
workpiece. Make sure the power cord is out
of your way and not in the path the blade
will follow. Start your saw and move it
toward the workpiece. Apply enough
downward pressure to keep the saw steady
and only enough forward pressure to keep
the blade cutting freely (see Fig. 4).
WARNING: Do not force the saw.
Forcing the saw may overheat the motor
and break saw blades.
BEVEL CUTTING
Bevel cutting angles may be adjusted from
zero to 45° either left or right. To adjust the
bevel angle:
BEVEL CUTTING - cont’d
1. Loosen both base pivot screws (1) until
the base (2) can be rotated (see
Fig. 5).
NOTE: Use 3 mm hex key supplied.
2. Bevel angles (3) are marked on a scale
located on the side of the base (see
Fig. 6).
3. Align the edge of the motor housing (4)
with the desired angle mark (3) on the
side of the base.
NOTE: Use a protractor to check the
bevel angle between the blade and the
base.
4. Once desired bevel angle is obtained,
lock the base by tightening base pivot
screws.
5. Make a test cut in a scrap piece of
material and measure the bevel angle.
Adjust bevel angle if necessary.
!
!
ASSEMBLY & OPERATION
Fig. 5
Fig. 4
Fig. 6

13
PLUNGE CUTTING
WARNING: To avoid loss of
control, broken blades or damage to the
workpiece, always use extreme caution
when making plunge cuts. It is not
recommended to plunge cut any
material other than wood. Wherever
possible, drill a 3/8” or bigger pilot hole
in the area to be cut out and start cutting
with the blade in the pilot hole. This will
avoid the need to plunge cut.
NOTE: Use only blades with 7 teeth per
inch for plunge cutting.
1. To plunge cut an inside hole, clearly
mark the cutting line on the workpiece.
2. Set the bevel angle at 0° then lock the
base plate.
3. Tilt the saw forward so it rests on the
front edge of the base plate and in a
position so the blade will NOT touch
the workpiece when the switch is
turned ON (see Fig. 7).
NOTE: Make sure the saw blade is
inside the area to be cut.
PLUNGE CUTTING –cont’d
4. Start the saw and slowly lower the
blade onto the workpiece while making
sure the front of the saw base remains
in contact with the workpiece. Allow the
blade to cut through the wood.
5. Continue lowering the blade into the
workpiece until the saw base rests flat
on the workpiece. Continue sawing
toward the cutting line and complete
the cut as required.
METAL CUTTING
Many types of metal can be cut with your
jigsaw. When cutting any kind of material,
be careful not to twist or bend the blades.
Do not force the blade. If the blade
chatters or vibrates excessively, use a finer
tooth blade. If the blade heats excessively,
reduce speed of cutting. If the blade teeth
become clogged when cutting soft metals
such as aluminum, use a coarser blade
with fewer teeth per inch. Use kerosene
when cutting soft metals and oil when
cutting steel to keep the blade cool and to
extend blade life. Clamp all work firmly and
saw as close as possible to the clamping
point to eliminate any vibration of the work
being cut.
When cutting conduit, pipe or angle iron,
clamp work in a vise if possible and saw
close to the vise. To cut thin sheet
materials, “sandwich” the material between
hardboard or plywood and clamp the layers
to eliminate material vibration and tearing.
By doing this, the material will be cut
smoothly. Lay out your pattern or cutting
lines on top of the “sandwich”.
!
ASSEMBLY & OPERATION
Fig. 7

14
GENERAL
WARNING: When servicing, use
only identical JobMateTM parts. Use of
any other part may create a hazard or
cause product damage.
WARNING: Do not at any time
allow solvents such as brake fluids,
gasoline, petroleum-based products,
penetrating oils, etc. to come in contact
with plastic parts. They contain
chemicals that can damage, weaken or
destroy plastic. Use a clean dry cloth to
remove dirt, dust, oil, grease, etc.
WARNING: Use safety goggles
when using an air jet to blow dust out of
the jigsaw. Using this jigsaw for cutting
fiberglass, wallboard or plaster will result in
accelerated wear due to the abrasive
nature of these materials. It is important
that you clean the jigsaw frequently when
cutting these materials.
DO NOT abuse power tools. Abusive
practices can damage the tool as well as
the workpiece.
WARNING: DO NOT attempt to
modify this jigsaw or create accessories
not recommended for this jigsaw. Any
such alteration or modification is
misuse and could result in a hazardous
condition leading to possible serious
injury. It will also void the warranty.
LUBRICATION
All of the bearings in this jigsaw are
lubricated with a sufficient amount of high-
grade lubricant for the life of the unit under
normal conditions. Therefore, no further
lubrication is required.
!
!
!
!
MAINTENANCE

15
PARTS DIAGRAM –MODEL 054-8201-6
Jigsaw
1
2
34
5
6
78
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33 34 35 36 37 38
39
40

16
WARNING: When servicing, use only JobMate™ replacement parts. Use of any
other parts may create a HAZARD or cause damage to your power tool.
Any attempt to repair or replace electrical parts on this power tool may create a
hazard unless repair is performed by a qualified technician.
Always order by PART NUMBER, not by key number.
Key #
Part #
Part Name
Quantity
1
300099
Housing (right)
1
2
500202
Tapping screw ST3.9*25
1
3
500204
Tapping screw ST3.9*35
1
4
500200
Tapping screw ST3.9*19
7
5
322002
Cord sleeve
1
6
160200
Cord set
1
7
312158
Hex key holder
1
8
500000
Tapping screw ST2.9*9
2
9
312157
Hex key holder
1
10
660004
Hex key 4mm
1
11
110041
Stator
1
12
520012
Bearing 607-2Z
1
13
162817
Rubber cap
2
14
110041
Rotor
1
15
224381
Fixing plate
2
16
520017
Bearing 608-2Z
1
17
147505
Bearing seat
1
18
503006
Washer Ø6
1
19
522001
Needle bearing
1
20
214309
Gear
1
21
204006
Roller
1
24
203028
Reciprocating lever support
2
Jigsaw
!
PARTS LIST –MODEL 054-8201-6

17
Key #
Part #
Part Name
Quantity
25
224380
Reciprocating lever
1
26
236500
Blade clamp
1
27
501506
Hex screw M4x12
2
28
300099
Housing (left)
1
29
312159
Guard
1
30
145012
Base plate
1
31
143615
Blade support
1
32
224491
Fixing plate
1
33
501507
Hex screw M4x14
2
34
224200
Cord clamp
1
35
320009
"0" ring
1
36
500201
Tapping screw ST3.9*14
2
37
315822
Adaptor
1
38
314500
Brush holder support
2
39
222800
Brush holder
2
40
342000
Carbon brush
2
PARTS LIST –MODEL 054-8201-6