joke FMM/3 User manual

FM
M
and-filing Machine Type FMM/3

Page I
Instruction Manual
for the
Hand-filing machine
FMM / 3
Order no. 0 005 400
Made and sold by:
jokeTechnology GmbH
Surface finishing
D-51403 Bergisch Gladbach
Asselborner Weg 14-16
D-51429 Bergisch Gladbach
Telephone [phone] / 8 39 - 0
Telefax +49 (0) 22 04 / 8 39 - 60
Internet: http://www.joke.de
e-Mail: [email protected]
© Copyright joke 01/13
Subject to changes due to technical progress and improvements.

Page 1 - 1
List of contents
joke Technology GmbH
1
1 List of contents ................................................................... 1-1
2 Tips on using the manual ................................................... 2-1
3 Safety instructions.............................................................. 3-1
4 Warranty/Identification........................................................ 4-1
5 Operation/Use .................................................................... 5-1
6 Spare parts ......................................................................... 6-1
7 Enclosure ........................................................................... 7-1

Page 2 - 1
Tips on using the manual
2
This manual has been written for the device user to ensure a problem-free
operation, care and maintenance.
Important instructions and information concerning safety and operational
reliability have been highlighted.
The symbols used in the manual have the following meanings:
Working and operating processes which must be observed to the letter to
exclude any risk to persons.
Working and operating processes which must be observed to the letter to
avoid any damage to the device.
Technical information to which the device operator must give special atten-
tion.
The illustrations and diagrams are numbered in sequence within each chap-
ter. Some of these illustrations have keys. References to illustrations within
the text e. g. (5.1/2) have the following meaning:
5.1 = Figure 5.1
2 = Position 2 in the key to the figure.
Please feel free to call our customer service department at any time
should you encounter technical problems which are not dealt with in
this manual:
Telephone [phone] - 0
Telefax +49 (0) 22 04/ 8 39 - 60.
CAUTION!

Page 3 - 1
Safety instructions
3
(1) This device has been built according to the latest technical standards
and generally accepted safety regulations. Nevertheless, it can consti-
tue a risk to the operator or third parties and a hazard to the device itself
or other equipment during use.
(2) Only use the device if in perfect working order and for its intended pur-
pose. You must always pay attention to the instruction manual and
safety instructions therein and be aware of the risks! Repair any faults
which could affect the device’s safety immediately by yourself or have
these repaired.
The device should only be used for grinding, milling and polishing using
the tools listed and approved in the JOKE catalogue „Surface Finis-
hing“. Any other use will be deemed to be contrary to its intended pur-
pose. The manufacturer cannot be held liable for any resulting
damages. The risk is borne solely by the user.
Correct use also includes compliance with the instruction manual and
an observation of the care and maintenance conditions.
(3) Keep the instruction manual handy at the device’s place of use.
(4) Pay attention to and observe generally applicable statutory and other-
wise binding regulations relating to accident prevention and environ-
mental protection in addition to the information provided in the
instruction manual!
(5) All personnel commissioned to work on or with the device must have
read this instruction manual, and particularly the safety instructions
chapter, before starting work. This applies especially for personnel who
only works with the device ocassionally.
(6) Stop the device immediately should you notice changes to the device or
its operating behaviour that are relevant to its safety. Have these reme-
died before restarting work.
CAUTION!

Page 3 - 2
Safety instructions
3
(7) Do not carry out any modifications, additions or conversions to the
device! This also applies to the installation and adjustment of safety
equipment.
(8) Spare parts must meet the technical requirements specified by the
manufacturer. This can only be guaranteed with original JOKE spare
parts.
(9) Any work on/with the device may only be carried out by qualified,
appropriately trained and authorised personnel. Pay attention to mini-
mum statutory age limits!
(10) Wear safety goggles when working with the handpiece for rotating
movements.
(11) Personnel undergoing training or in a general apprenticeship should
only be allowed to work with the machine under the constant supervi-
sion of an experienced operator!
(12) Restrain from any type of work that could jeopardise your safety.
(13) The device may only be used if all protective and safety equipment is in
place and in proper working order.
(14) Do not leave the device unattended when switched on!
(15) Stop and secure the device immediately in the event of malfunctions!
Faults must be remedied at once.

Page 4 - 1
Warranty/Identification
4
joke warrant the correct manufacture of every joke Technology GmbH
product which is delivered in accordance with the terms of con-
tract and delivery.
This warranty does not cover damages caused by normal wear and tear,
incorrect handling, negligent use, the fitting of non-original spare parts, ina-
dequate care and/or a failure to comply with this technical manual.
The device may only be used by appropriately trained personnel. If it is not,
all warranty claims will be forefeited according to the terms of delivery.
Device identification
The manufacturer’s code, type code, CE-symbol and serial number can be
found on the rear of the control unit or on the handle of the handpieces.

Page 5 - 1
Operation/Use
5
Technical information for joke hand-filing machine FMM/3
for connection to micromotor JNK 260N; JKN 804
Order no.
JOKE®hand-filing machine FMM/3 0 005 400
Stroke length from 0 - 6 mm
continuously adjustable
Number of strokes 0 - 9.000 strokes/min
Tool reception up to Ø 3.2 mm
Weight 650 g
Accessories 2 tool holders,
1 installation key,
oil
Order no. 0 005 400
joke hand-filing machine type FMM/3

Page 5 - 2
Operation/Use
5
Functional and operating elements of the joke FMM/3 hand-filing
machine
1 - Protective cover
2 - Guide pin
3 - Screw for protective cover
4 - Screw for guide bush
5 - Lubrication point
6 - Guide bush
7 - Tool reception
8-Screw
9 - Stroke adjustment ring
10 - Screw for stroke determination
11 - Guide pins
12 - Rubber handle
13 - Shaft
Order no. 0 005 400
joke hand-filing machine type FMM/3

Page 5 - 3
Operation/Use
5
Using the joke FMM/3 hand-filing machine for the first time
When connecting the hand-filing machine, the protective cover (1) must be
removed. This is necessary in order to be able to rotate the shaft manually if
the difficulties arise during engagement in the motor connection.
(1) Loosen screw (3).
(2) Remove protective cover (1).
(3) Rotate the shaft (13) manually to and fro until the carrier of the filing
machine engages in the micromotor coupling.
(4) Apply protective cover (1), while paying attention to the position of the
guide pin (2) and groove.
Never operate the filing machine without the protective cover.
Order no. 0 005 400
joke hand-filing machine type FMM/3

Page 5 - 4
Operation/Use
5
Changing the tool:
(1) Loosen screw (8) and tighten again after inserting the tool into the tool
reception (7).
Use only authorised tools from the JOKE®main catalogue for this pur-
pose!
(2) For adjustment of the working stroke, release and remove the protec-
tive cover (3) and set the desired working stroke by rotating the adjust-
ment ring (9).
(3) Tighten the screw again (10) and install the protective cover as
described above.
Recommended stroke length: 0.5 - 3 mm for filing
3 - 6 mm for polishing.
Order No. 0 005 400
joke hand-filing machine type FMM/3
CAUTION!

Page 5 - 5
Operation/Use
5
(4) Loosen screw (4) for clamping the guide bush (4).
Rotate guide bush (6) into the desired position.
If work with a locked guide bush is desired, retighten screw (4).
If work with a freely movable bush is desired, leave fixing screw (4)
untightened.
The tool can subsequently be positioned on the guide pins (11) with 2
fingers.
Maintenance:
The guide bush should be lubricated once a day at the lubrication point pro-
vided (5).
Order no. 0 005 400
joke hand-filing machine type FMM/3

Page 6 - 2
Spare parts
6
Spare parts for joke hand-filing machine for Eneska 3
Pos. No. Art. No. Description Qty
19 0 009 663 Carrier 1
20 0 009 664 Sleeve 1
21 0 005 328 Cover disk 1
22 0 005 329 O-ring 4
23 0 005 330 Ball-bearing housing 1
24 0 005 331 Ball bearing 2
25 0 005 332 Spring cover 1
26 0 005 333 Spring 1
27 0 005 334 Spacer bush 1
28 0 005 335 Ball-bearing housing 1
29 0 005 336 Cover disk 1
30 0 005 337 Tool holder 1
31 0 005 338 Tool holder screw 1
32 0 005 339 Spring 1
33 0 005 340 Spring pad 1
34 0 005 341 Piston rod 1
35 0 005 342 Piston 1
36 0 005 343 Retaining ring 1
Order No. 0 005 400
joke hand-filing machine type FMM/3

Page 6 - 1
Spare parts
6
Spare parts for joke hand-filing machine for Eneska 3
Pos. No. Art. No. Description Qty
1 0 005 310 Protective cap 1
2 0 005 312 Eccentric, complete 1
3 0 005 313 Lock nut 1
4 0 005 314 Hexagon socket screw M 5 x 10 1
5 0 005 315 Eccentric axle 1
6 0 005 316 Ball bearing 1
7 0 005 317 Spacer ring, small 1
8 0 005 318 Spacer ring, large 1
9 0 005 319 Bearing housing 1
10 0 005 320 Holding screw 1
11 0 005 321 Bearing housing
Holding screw M3 x 5 (hexagon
socket screw)
1
12 0 005 322 Exzenterring 1
13 0 005 323 O-ring 1
14 0 005 324 Drive shaft 1
15 0 005 325 Coupling shaft (carrier) 1
16 0 005 326 Hexagon socket screw M4 x 6 4
17 0 005 327 Pin 1
18 0 009 366 Spring 1
Order No. 0 005 400
joke hand-filing machine type FMM/3

Page 6 - 3
Spare parts
6
Spare parts for joke hand-filing machine for Eneska 3
Special tooling is required for assembly/disassambly of items 42 to 48! This
can be obtained from joke. Alternatively, we recommend that mainte-
nance be carried out by joke service.
Pos. No. Art. No. Description Qty
37 0 005 344 Dust filter 1
38 0 005 345 Plastic guide bush 1
39 0 005 346 Threaded ring (brass) 1
40 0 005 347 Screw 2
41 0 005 348 Locking screw 2
42 0 005 349 Tool holder housing 1
43 0 005 350 Guide bush 1
44 0 005 351 O-ring 2
45 0 005 352 Friction bearing 1
46 0 005 353 O-ring 4
47 0 005 354 Guide (piston) 1
48 0 005 355 Threaded ring 1
49 0 005 356 Locking screw 1
50 0 005 357 Spring 1
51 0 005 358 Housing 1
52 0 005 359 Locking screw 1
53 0 005 360 Ball bearing setscrew 1
54 0 005 461 Step-down gear 4:1 1
55 0 005 362 Gear housing 1
56 0 005 363 Handle 1
Order No. 0 005 400
joke hand-filing machine type FMM/3

Page 6 - 4
Spare parts
6
Order No. 0 005 400
joke hand-filing machine type FMM/3
1
16 22 24 29
28
5122
1627
26
2524
13
11
12
10
9687654
3
216 14 17 18 19 20 21 22 23
22
49 50
41
40
40 41
42
39383736
16
52
53
54
48
46 55
56
47
464544
43
31 30 32 33 34 35

Page 7 - 1
Enclosure
7
Device overview
Figure 5.1Overview ENESKA 3 grinding, milling and polishing system
Order no.
1 - Control unit NCL 35 SV-JK 0 009 020
2 - Motor cable NCL 35 KS-CD 0 009 101-0
3 - Micromotor JNK 804 0 009 100
4 - Micromotor JNK 260 N 0 009 400
5 - Micromotor JNK 150 0 009 602
6 - Motor cable NCI-26-CD 0 009 401-0
7 - Foot control FC 35 0 009 301

Page 7 - 2
Enclosure
7
Figure 5.2 Handpieces and filing machines for micromotor JNK 804 and
JNK 260 N
1 - Rapid-chuck handpiece JIH 300
2 - Angle handpiece JKC 345
3 - Angle handpiece JIC 390
4 - Handpiece JBMH 300 N
5 - Miniature angle handpiece JMFC-300 M
6 - Miniature angle handpiece JMFC-300 S
7 - DIPROFIL mini hand-filing machine FMR/N18 and FMR/N5
8-joke transverse handpiece QH3
9 - Belt grinder J-BS 100
10 - Step-down gear RG-01

Page 7 - 3
Enclosure
7
Overview 5.3
5.3.1 5.3.2 5.3.3
Figure 5.3 Handpieces for micromotor JNK 150
5.3.1 - Handpiece JHG 200
Hand-filing machine with integrated motor for connection
to control unit NCL 35 SV-JK.
5.3.2 - DIPROFIL hand-filing machine FPM/R
5.3.3 - Hand-filing machine Type FMM/3
3
3