JOVY Systems iSolder 40 User manual

Jovy Systems® Limited
Jovy Systems®Limited
iSolder 40
User Manual

Jovy Systems® Limited
User Manual
UM1501SLD01
Revision
1.00
Date
August 2015
Page | 1
Contents
Warnings and precautions .................................................................................................................... 2
Safety precautions: ................................................................................................................................... 2
Specifications ........................................................................................................................................3
Power supply technical specifications: ..................................................................................................... 3
Hand piece technical specifications:......................................................................................................... 3
Initial set-up .......................................................................................................................................... 4
Packing list: ............................................................................................................................................... 4
How to use: ...............................................................................................................................................5
Modes Guideline................................................................................................................................... 7
1. Heating up mode...............................................................................................................................7
2. Operating mode................................................................................................................................7
3. User mode......................................................................................................................................... 8
4. Debug mode...................................................................................................................................... 9
5. Sleep mode ..................................................................................................................................... 11
6. Power saving mode*.......................................................................................................................11
7. Software Mode ...............................................................................................................................13
Tip care and selection .........................................................................................................................16
Available tips for iSolder-40:................................................................................................................... 16
Guide for tip selection: ........................................................................................................................... 17
Tip care guide for longer life time:..........................................................................................................17
Hints and Tricks................................................................................................................................... 18
Sample applications for the iSolder-40 main tip ................................................................................19
Warranty .............................................................................................................................................20
Getting Technical support................................................................................................................... 21

Jovy Systems® Limited
User Manual
UM1501SLD01
Revision
1.00
Date
August 2015
Page | 2
Warnings and precautions
The tip temperature can be > 400°C. Please note; ignoring the
precautions may lead to injury to users or damage the iSolder-40
Do not touch or change the tip while operating the iSolder-40.
Do not use the iSolder-40 near flammable items
Do not use the solder station for any function other than De-
soldering or soldering of the electronic/electrical components.
(Do not use it with wood, wax, plastic, etc…)
Use only tips and parts supplied by JOVY Systems®.
Make sure that the tip does not touch any object while in
operating mode. It negatively affects the tip sensitivity.
Use in a well-ventilated work space and preferably use a smoke
absorber appliance.
Do not use the equipment or the hand piece with wet hands.
Connect only to properly grounded outlets to prevent risk of
electric shock or equipment malfunction.
Always place hand-piece back into the holder to prevent
accidental burning of oneself or surrounding objects.
The iSolder-40 is not intended for use by persons (including
children) with reduced physical, sensorial or mental capabilities.
As well, persons with lack of experience and knowledge, unless
they have been given supervision or training concerning use of
the soldering station by a person responsible for their safety.
Safety precautions:
Use the protective pad to exchange the tip and do not expose or touch the
tip by your skin.
Keep a distance from the working space during the rework process,
reworking process might produce unwanted smoke toward your eyes and
lungs.

Jovy Systems® Limited
User Manual
UM1501SLD01
Revision
1.00
Date
August 2015
Page | 3
Specifications
Power supply technical specifications:
Ambient Operating Temperature
20 - 40°C
Maximum Enclosure Temperature
53°C
Input Line voltage
115VAC/60Hz – 230VAC/50Hz
Output voltage
24VAC
Power Consumption
50 Watts max.
Dimensions (L*W*H) mm.
188 x 144 x 120
Power chord length (Plug type)
1.8 meters
Hand piece technical specifications:
Tip-to-Ground Potential
< 2 mV
Tip-to-Ground Resistance
< 2 Ohm
Hand piece cord Length
1.5 meters
Hand piece Length
158 mm
iSolder-40 is an ESD Safe Equipment

Jovy Systems® Limited
User Manual
UM1501SLD01
Revision
1.00
Date
August 2015
Page | 4
Initial set-up
Packing list:
Item
Quantity
Code
Solder Station
1
(JV-SSS)
Main tip
1
(JV-TP1)
Hand piece holder
1
Cleaning sponge
1
Protective Pad
1
Power cord
1
Multilingual Startup Guide
1
CD
1
Main Tip
Protective Pad
Main Unit
Hand
Piece
Holder

Jovy Systems® Limited
User Manual
UM1501SLD01
Revision
1.00
Date
August 2015
Page | 5
How to use:
1- Unpack the iSolder-40 and select the
proper voltage range from the voltage
selector (110VAC/60Hz or 220VAC/50Hz).
2- Place and arrange the iSolder-40 with all
other parts in a convenient location in your workspace.
3- Insert the desired tip into the hand piece to end –fastening click heard –by
using the protective pad, steps as shown in figure 1 and 2. (For more
information about tips see Tip care and selection section and also Hints and
Tricks Section)
Figure 1
Figure 2

Jovy Systems® Limited
User Manual
UM1501SLD01
Revision
1.00
Date
August 2015
Page | 6
4- Plug the power cord into electricity supply and switch on the iSolder-40.
5- If the tip is inserted correctly a green led indicator will start flashing –
Heating up mode. If the tip inserted wrongly the led color will be red.
6- Wait for the led indictor light to become green and start using the solder
station for soldering process.

Jovy Systems® Limited
User Manual
UM1501SLD01
Revision
1.00
Date
August 2015
Page | 7
Modes Guideline
Recognize the solder station’s status is done by observing the led indicator’s color
and state.
Attention!
When the tip is disconnected from the hand piece, the controller gives a
continuous red light indication on the led indicator.
When the controller is active and sensing, the fast flashing Green Led will be seen
from time to time.
Make sure that the toggle button is upwards (Mode 2) when starting the station;
otherwise the station will enter in the debug mode.
1. Heating up mode
When the tip is fully inserted into the hand piece, the iSolder-40 controller starts
to detect the tip.
The indicator of this state is a flashing green led.
2. Operating mode
When the tip is ready to be used the green led stop flashing and becomes steady
green.
The indicator of this state is a steady green led.

Jovy Systems® Limited
User Manual
UM1501SLD01
Revision
1.00
Date
August 2015
Page | 8
3. User mode
The iSolder-40 Station offers the user 2 different adjustable modes: Mode 1 and
Mode 2, to enter the desired mode use the button.
The default mode will be the Automatic iControl mode.
A) User Mode 1
To enter User Mode 1, default starting mode, make sure that button’s position is
downwards otherwise press the button until its position is downwards just as in
the following picture. Notice that Entering mode 2 is done AFTER the station is
turned on.
B) User Mode 2
To enter User Mode 2, press the button to change its position to become upwards
just as in the following picture.

Jovy Systems® Limited
User Manual
UM1501SLD01
Revision
1.00
Date
August 2015
Page | 9
4. Debug mode
To Enter the Debug mode of the iSolder-40 station, which is also known as the
firmware update mode and is used to update the station to the latest firmware
version, make sure to press the toggle button so that its position is hold
downwards, connect the iSolder-40 station to the PC using the USB port and then
power the station up.
The LED indicator will NOT flash any color
and will remain dim when it enters the
debug mode. When the Station is
successfully connected to the software,
the “Connect” will be available through
the software.