JSP FlexiTEMP 60 User manual

MANUAL
FlexiTEMP® 60
Flexible Sheath Resistance and Thermocouple
Temperature Sensors
• Measuring resistor 1x / 2x Pt100,
thermocouple 1x / 2x “J“, “K“, “N“
• Measuring range -200 to +700 °C (Pt100),
-200 to +800 °C (“J“), -200 to +1300 °C
(“K“, “N“)
• Accuracy class A, B according EN 60751,
1, 2 according EN 60584-1
• Sheath material stainless steel
1.4541, 1.4404, Inconel 600, Nicrobell/Pyrosil
• Sheath diameter from 1 to 6 mm
• Optional nominal length L: 0.1 to 50 m
• Fast response to temperature changes
• Flexible stem
• Optional version of cold junction, with flying
leads, connected compensating cable, flat
connector, flange and MA head
• Intrinsically safe version
II 1/2G Ex ia IIC T6...Tx°C Ga/Gb,
II 1/2D Ex ia IIIC T85°C...Tx°C Da/Db
Temperature Sensors - NC0831EN - 2019/11
www.jsp.cz
CZ Raisova 547, 506 01 Jičín
[email protected] • +420 493 760 811
SK Krivá 23, 040 01 Košice
JSP, s. r. o.
Industrial Controls

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Flexible Sheath Resistance and Thermocouple Temperature Sensors FlexiTEMP®60
Contents
1. General instructions and information ..........................................................................................................3
1.1 Symbols used ..............................................................................................................................................3
1.2 Safety warnings and cautions ......................................................................................................................3
1.3 Scope of delivery .........................................................................................................................................3
1.4 Description of the delivery and packing .......................................................................................................3
1.5 Storage ........................................................................................................................................................3
1.6 Installation and commissioning ....................................................................................................................3
1.7 Spare parts ..................................................................................................................................................3
1.8 Repairs ........................................................................................................................................................3
1.9 Warranty ......................................................................................................................................................3
2. End of service and disposal .........................................................................................................................3
2.1 End of service ..............................................................................................................................................3
2.2 Disposal .......................................................................................................................................................3
3. Product description .......................................................................................................................................4
3.1 Application ...................................................................................................................................................4
3.2 Description ...................................................................................................................................................4
3.3 Dimensional drawings..................................................................................................................................5
4. Installation, operation and maintenance .....................................................................................................6
4.1 Installation and commissioning ....................................................................................................................6
4.2 Operation and maintenance ........................................................................................................................8
5. Product specifications...................................................................................................................................8
5.1 Technical specifications ...............................................................................................................................8
5.2 Operation conditions ....................................................................................................................................9
5.3 Metrological parameters ..............................................................................................................................9
5.4 Supplementary parameters .......................................................................................................................10
6. Tests, certificates, standards and marking ................................................................................................10
6.1 Tests and certificates .................................................................................................................................10
6.2 Standards and directives ...........................................................................................................................10
6.3 Marking and type tag information ..............................................................................................................10
7. Ordering information ...................................................................................................................................11
7.1 Ordering table ............................................................................................................................................11
8. Appendix .......................................................................................................................................................14
8.1 Declaration of conformity (explosion hazard environment version - codes EI) ..........................................14

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Flexible Sheath Resistance and Thermocouple Temperature Sensors FlexiTEMP®60
1. General instructions and information
1.1 Symbols used
Symbol of warning; for safe use it is necessary
to proceed according to the instructions.
Symbol CE certifies compliance of the product with
the respective government directives.
This product does not belong to public waste and it is
subjected to separate collection.
The product meets requirements for explosion hazard
environment.
RTD Resistance sensor
TC Thermocouple
1.2 Safety warnings and cautions
The equipment may be installed only by a qualified
personnel who are familiar with national and international
laws, directives, standards and with this instruction
manual. The equipment shall be supplied from a safe voltage
source that meets all requirements of the standard EN 61010-1
and must be-installed in compliance with national requirements
and standards providing safety.
The instrument may not be used for other purposes than as
specified in this instruction manual. When the sensor is used
with transmitter, observe also the requirements according
to transmitter manual. For elimination of a risk of injury from
electric shock or fire, the maximum operational parameters of
the instrument may not be exceeded.
1.3 Scope of delivery
With the product is delivered:
- Manual for installation, operation and maintenance
- Certificate of calibration
(only with calibrated sensors
)
- Copy of EC certificate on type examination ATEX (only
sensors for explosion hazard environment)
1.4 Description of the delivery and packing
The product is packaged in a protective cover and provided
with an identification label with a mark of the output control.
The product must not be exposed to direct rain, vibrations and
shocks during transport.
1.5 Storage
The products shall be stored at temperatures from +5 °C to
+35 °C and maximum relative humidity 80 % in the rooms with
elimination of condensation of water vapours on the products.
The stored products shall not be exposed to any shocks,
vibrations and effects of harmful vapours and gases.
Sensors with fiberglass insulation of wires must be stored in
a dry environment.
1.6 Installation and commissioning
During installation, commissioning, operation and maintenance
follow the instructions in chapter 4.
1.7 Spare parts
Any of the compact parts of the product can be also ordered
as a spare part if there is not required special procedures
or technological operations for the exchange.
1.8 Repairs
Products are repaired by the manufacturer. The products for
repair should be sent in a packing that guarantees damping
of shocks and vibrations and protects against damage during
transport.
1.9 Warranty
Products are covered by a warranty for a period of 24 months
from the delivery date on the delivery note. The manufacturer
guarantees technical and operational parameters of the
products within scope of the applicable documentation.
Warranty period is specified with individual items and begins
from the day of takeover of the goods by the purchaser or
delivery to the carrier. Any claims concerning to defects of the
goods together can be filed in writing with the manufacturer
within the warranty period and the claimed product shall be
presented. The claiming party shall give identification of the
product, number of the delivery note and description of the
fault or defect.
The manufacturer is not responsible for any defects caused
by improper storage, incorrect connection, damages caused
by external effects, in particular by effects of factors with
excessive values, unqualified installation, improper operation
or common wearing.
2. End of service and disposal
2.1 End of service
Before removing and ending of service of the sensor is at
first necessary to switch possible control loop to manual
operation, or take other appropriate action to prevent
potential harm associated with the end of sensor operation. For
sensors with head, the head is opened, connecting wires of the
sensor are disconnected (cut off) and sensor is dismounted.
For sensors with electric power supply is possible to dismount
the sensor after the power supply is switched off.
2.2 Disposal
The products do not contain any environmentally ha-
zardous parts. When disposing the packing and destro-
yed or irreparably damaged product proceed according
to the local regulations.

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Flexible Sheath Resistance and Thermocouple Temperature Sensors FlexiTEMP®60
FlexiTEMP® 60
Flexible Sheath Resistance and Thermocouple
Temperature Sensors
3.1 Application
Resistance and thermocouple temperature sensors
FlexiTEMP® 60 without the protective fitting are intended for
applications, where their advantages such as fast response
to temperature changes, flexible stem, small dimensions and
sheath resistance to corrosion become apparent.
High accuracy and stability of output signal are strong sides of
resistance sensors. Thermoelectric sensors are very resistant
to high pressure, usable in vacuum and have higher stability of
output signal in comparison to wire thermocouples.
Standard thermocouple sensors with isolated measuring
end are due to its electromagnetic shielding suitable for work
together with measuring centers and control systems.
Resistance and thermocouple sensors can be used with or
without fastening elements as for example fixing shift pipe
unions etc. Version of sensor with flange is suitable as a part
of sensor without protective fitting, into thermowell and with
thermowell (e.g. ModuTEMP® 70).
3.2 Description
Flexible sheath resistance and thermocouple temperature
sensors FlexiTEMP® 60 without protective tubes and
thermowells are supplied in length from 100 mm up to several
tens of meters with an outer diameter of the sheath 3 / 4.5 / 6
mm (Pt100) and 0.5 / 0.8 / 1 / 1.5 / 2 / 3 / 4.5 / 6 mm (TC “J“, “K“,
“N“). These thermocouples are as standard supplied with the
sheath made of stainless steel 1.4404 for resistance sensors,
1.4541 for thermocouple “J“ or Inconel 600 (2.4816), Nicrobell/
Pyrosil for thermocouple “K“ and “N“. Resistance sensors are
supplied with single or double sensor Pt100.
Measuring ends of thermocouple sensors are manufactured in
insulated singe or dual sensor. After agreement the grounded
or opened version or triple version can be supplied.
Cold ends of sheath resistance sensors and thermocouples
are supplied with flying leads, with connected connection
wires (for or compensation wires for TC) with optional isolation
material, with flat standard connector or mini connector (only
for TC), small head MA (with or without connecting thread)
or with 42 mm diameter flange with option to mount ceramic
terminal block or transmitter (exchangeable measuring insert).
Sheath resistance and thermocouple sensors with mineral
isolation may be freely bent (resistance sensors cannot be
bent in length 40 mm from measuring end) while observing the
minimal radius of the bend (5x outer diameter of the sheath).
3. Product description
• Measuring resistor 1x / 2x Pt100,
thermocouple 1x / 2x “J“, “K“, “N“
• Measuring range -200 to +700 °C (Pt100),
-200 to +800 °C (“J“), -200 to +1300 °C
(“K“, “N“)
• Accuracy class A, B according EN 60751,
1, 2 according EN 60584-1
• Sheath material stainless steel
1.4541, 1.4404, Inconel 600, Nicrobell/Pyrosil
• Sheath diameter from 1 to 6 mm
• Optional nominal length L: 0.1 to 50 m
• Fast response to temperature changes
• Flexible stem
• Optional version of cold junction, with flying
leads, connected compensating cable, flat
connector, flange and MA head
• Intrinsically safe version
II 1/2G Ex ia IIC T6...Tx°C Ga/Gb,
II 1/2D Ex ia IIIC T85°C...Tx°C Da/Db

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Flexible Sheath Resistance and Thermocouple Temperature Sensors FlexiTEMP®60
3.3 Dimensional drawings
Note: Marking of zones for potentially explosive atmosphere (applies for EI version)
plastový
štítek
L
30
V
ØD
plastový
štítek
L
35
21
17
ØD
plastový
štítek
L
35
33
25
ØD
plastový
štítek
L30
~5030
AL
ØD
Zóna 0, 1, 2, 20, 21, 22 (EPL Ga, Gb, Gc, Da, Db, Dc) L = délka plášťového kabelu
Zóna 1, 2, 21, 22 (EPL Gb, Gc, Db, Dc)
VV
volné vývody
KM
konektor mini
KS
konektor standard
KV
prodlužovací vedení
L = délka plášťového kabeluZóna 0, 1, 2, 20, 21, 22 (EPL Ga, Gb, Gc, Da, Db, Dc)
Zóna 1, 2, 21, 22 (EPL Gb, Gc, Db, Dc)
H1
hlavice
S1
svorkovnice
S5
svorkovnice se zalitými
vývody dle NAMUR
S2, S3, S4
převodník
H1…
hlavice
+ připojovací šroubení
Ø42
M4
Ø33
L
ØD
Ø42
M4
Ø33
L
ØD
L50
33
ØD
L62
33
ØD
G1/2“
G3/8“
Ø44
Ø33
30
Ø8
M4
Parametry provedení
krytu dle požadavku
instalovaného
převodníku
L
ØD
Z
K
Ø2; Ø3
PB
PS
Z
PT
Z
Z
K
Ø2
Ø3
PB
PS
Z
PT
Z
Z
K
Ø2; Ø3
PB
PS
Z
PT
Z
Z
K
Ø2
Ø3
PB
PS
Z
PT
Z
Z
K
Ø2; Ø3
PB
PS
Z
PT
Z
Z
K
Ø2
Ø3
PB
PS
Z
PT
Z
Zone 1, 2, 21, 22 (EPL Gb, Gc, Db, Dc)
plastic
tag
Zone 1, 2, 21, 22 (EPL Gb, Gc, Db, Dc)
Zone 0, 1, 2, 20, 21, 22 (EPL Ga, Gb, Gc, Da, Db, Dc)
Zone 0, 1, 2, 20, 21, 22 (EPL Ga, Gb, Gc, Da, Db, Dc) L = length of sheath cable
L = length of sheath cable
ying leads mini conector standard conector extension wire
plastic
tag
plastic
tag
Parameters of cover
version according
to requirements
of installed transmitter
plastic
tag
head terminal block transmitter terminal block
with embedded pins
according to NAMUR
head
+ connecting pipe union

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Flexible Sheath Resistance and Thermocouple Temperature Sensors FlexiTEMP®60
4. Installation, operation and maintenance
4.1 Installation and commissioning
4.1.1 General
Low depth of sensor immersion to measured medium can
cause a measurement deviation because the heat is diverted
through a sensor stem, protective tube or thermowell. To
prevent this fault the recommended depth of immersion is 8
to 10 times diameter of thermowell measuring end for liquids
and 10 to 15 times diameter of thermowell measuring end for
gases
.
Sensors may be installed in any position. In version with head
MA (code H1 resp. H1G..) with cable outlets facing down or to
the side if possible
.
Vertical position with head up or cable outlet up is considered
as a standard position
.
Sensor with head (code H1) is in case of necessity fixed on
wall by holder (D3). Sensor with head (code H1G..) is fixed by
screwing into the thread of welded on piece or into the bore on
the pipe wall, technological equipment, etc
.
Cable sensors (code VV, KV, KS, KM) are fixed to the technology
by fixing shift pipe union as standard. Using without fixing shift
pipe union is not excluded in some applications
.
Resistance sensors are connected to the decoding devices
using copper connection cable wires with cross section 0.5
to 1.5 mm2
. When the sensor is used in the environment with
higher level of interference, it is recommended to connect the
shield wire according to usual engineering practice. The stem is
not electrically connected to the shield
.
Thermocouple sensors are connected to the decoding devices
using extension or compensation cable wires with cross section
0.22 to 1.5 mm2
.
Connection terminal of sensors with head is accessible
after removal of the head cover. Drawing of the connection
terminals and wiring of cable sensors, sensors with connector,
and sensors with head are shown on the scheme of electrical
connection. The sensor outlet shall be carefully sealed after
connection of the wires
.
4.1.2 Commissioning
Resistance temperature sensor without head (with flying leads,
with connected connection wires) is ready for operation after
connection of flying leads or copper connection wires to the
terminals of the associated apparatus and after switching on
the power supply.
Resistance temperature sensor with head is ready for operation
after connection of copper connection wires between the
sensor terminals and terminals of the associated apparatus
(transmitter, digital display etc.), mounting head cover and after
switching on the power supply.
Thermocouple temperature sensor without head (with flying
leads, with connected compensation wires, with connector)
is ready for operation after connection of flying leads of
thermocouple or compensation (extension) wires to the
terminals of the associated apparatus (transmitter, thermostat
of comparator connections, devices with inner compensation
etc.) or after connection of sensor with connector to the other
part of the connector with connected compensation wires
connected to the associated apparatus
Thermocouple temperature sensor with head is ready for
operation after connection of compensation (extension) wires
between the sensor terminals and terminals of the associated
apparatus (transmitter, thermostat of comparator connections,
devices with inner compensation etc.) and after mounting head
cover.
Before commissioning, check whether the measuring circuit
break has not occurred and if the insulation resistance has not
been lowered
.
4.1.3 Special conditions for safe use of sensors
in Intrinsically safe version (code EI)
1. Temperature sensors in intrinsically safe version (code EI)
can be connected to intrinsically safe circuits of electrical
equipment Group II . Degree of protection and placement of
specific versions in specific areas of explosive atmospheres are
described in section 3.3. Temperature sensor without transmitter
does not have any own ignition source. All potential sources of
ignition are brought form environment (electric energy causing
warming and thermal energy from a technological connection)
and their size and safety (danger) must be assessed by the
user during installation. Input parameters of the sensor without
the transmitter are Ui = 30 V, Ii = 30 mA , Pi = 0,1 W. Sensor with
length 1 m has a maximum internal parameters Ci = 1 nF and
Li = 0,020 mH. In case of longer sensor, these values should be
multiplied by the length of the sensor. Input parameters of the
sensor with transmitter/display installed in the sensor head are
given by parameters of used transmitter/display.
2. When connecting the sensor into the intrinsically safe circuit,
these circuits must be considered to be electrically connected to
earth potential through the grounded sheath of the sensor. The
user must eliminate other connection of intrinsically safe circuit
to earth potential using associated apparatus (transmitter, Ex
barriers) galvanic isolated from the other circuits. Associated
apparatus shall meet the requirements of EN 60079-11. During
installation is also necessary to respect the requirements of
EN 60079-14, EN 60079-25 and other relevant standards.
3. Sensors do not have ground terminals. Their connection with
the ground potential is necessary to ensure by other means in
accordance with the relevant standards (for example by access
to the technology).
4. Measurement part of the sensor has surface temperature
equal to the temperature of the process fluid and therefore it is
crucial for determining the temperature class (for T6 to T1) or
the maximum surface temperature Tx.
5. The surface temperature of sensor head depends on the
sensor type, method of installation, process temperature,
ambient temperature and power loss of used transmitter.
Temperature class of temperature sensor head with mounted
transmitter/display with max power Pimax = 1 W is T4 according
to EN 60079-0 with ambient temperature up to 80 °C. Used
transmitter/display and associated apparatus must have a
type certificate in accordance with the relevant standards and
regulations. Final intrinsically safe circuit has to be assessed
according to EN 60079-25. If further warming of head due
to heat transfer of technology can occur, it is necessary to
determine the temperature class based on information from
manual or based on measuring surface temperature according
to relevant standards.
6. Temperature of other sensor surfaces that are in contact
with explosive atmosphere must be determined individually
after on-site installation and must not exceed the ignition
temperature of the explosive gas atmosphere and/or exceed
2/3 of Tcl - ignition temperature of scattered dust.
7. If the measuring end of sensor in version EI is installed
in zone 0 or 1, and if electric power P0 of intrinsically safe
transmitter passed into the sensor is higher than 0.05 W, the
increase of temperature of the measuring end in the case
of failure of the transmitter can exceed 10 °C. In this case,
it is necessary to determine real increase of temperature of
measuring end under these conditions and to assess the
ignition risk of explosion. When installed in Zone 2, transmitter

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Flexible Sheath Resistance and Thermocouple Temperature Sensors FlexiTEMP®60
failure is not considered and is sufficient if the power passed
into the sensor does not exceed 0.05 W. Information about
maximum power passed into the sensor can be found in the
operating manual of the transmitter or associated apparatus.
8. During installation it should be taken into account, that the
equipment does not meet requirements EN 60079-11, strength
test 500 V≈.
9. Maximal temperature of process (measured) medium for
explosion hazard environment of gases and temperature
classes are listed in the following table.
Temperature
class
Maximal
surface temperature
Max. temperature of
measured medium
T1 450 °C 440 °C
T2 300 °C 290 °C
T3 200 °C 195 °C
T4 135 °C 130 °C
T5 100 °C 95 °C
T6 85 °C 80 °C
For process temperature (measured medium) 440 °C < Tm
≤ 1200 °C, the maximal surface temperature of sensor Tx
is determined from maximal temperature of the process
(measured medium) Tm and safety addition 10 °C.
Tx = Tm + 10°C
10. Maximal surface temperature Tx for dust explosive
atmosphere is equal to measured medium temperature Tm.
Tx = Tm
4.1.4 Electrical connection
RTD cable sensors
RD - red
WH - white
BK - black
YE - yellow
1x Pt100/2-wire 1x Pt100/4-wire 2x Pt100/2-wire 2x Pt100/3-wire
RD RD RD RD RD RD RD BK BK
WH WHWH WH WH WH YE
RTD with head MA
RD - red
TC cable sensors
WH - white
BK - black
GN - green
PK - pink
1xJ
BK
1xK 1xN 2xJ 2xK 2xN
WH
GN
WH
PK
WH
1x Pt100/2-wire 1x Pt100/4-wire 2x Pt100/2-wire
RD RD RD
RD RD
+–
BK
+–
GN
+–
PK
+–
BK
BK
–
+
+–
GN
GN
–
+
+–
PK
PK
–
+

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Flexible Sheath Resistance and Thermocouple Temperature Sensors FlexiTEMP®60
TC with head MA
BK - black
GN - green
PK - pink
4.1.5 Examples of mounting of the sensors in
operation
Sensors without thermowell, respectively protective tube,
fixing shift pipe union
4.2 Operation and maintenance
The products do not need any operation and maintenance.
It is recommended to check the mounting of the sensor at
preselected intervals.
To ensure metrological parameters of the sensors, periodic
checks of calibration parameters must be performed. Period
of calibrations is set by the user and it is based on operating
conditions and internal metrology regulations. Manufacturer’s
recommended period is 12 months. If there is during the
calibration found calibration difference from the expected
metrological parameters, it is necessary to replace the sensor.
5. Product specifications
5.1 Technical specifications
Resistance sensors type T1060
Measuring resistor (RTD):
1xPt100, accuracy class A, B according to EN 60751
inside wiring: two-wire, four-wire, outer diameter of stem
3 and 6 mm
2xPt100, accuracy class A, B according to EN 60751,
inside wiring: two-wire, three-wire, four-wire, outer
diameter of stem 3 and 6 mm
Measuring range:
-200 to +700 °C (accuracy class B)
-100 to +450 °C (accuracy class A)
Measuring current:
recommended 0.1 to 1.0 mA
maximal 3 mA
Output signal:
resistance
Electrical insulation resistance:
min. 100 MΩ according to EN 60751,
at temperature (20 ±15)°C, max. 80 % relative humidity
Thermocouple sensors type T1560
Thermocouple (TC):
1x / 2x “J“, “K“, “N“,
accuracy class 1 (not for type N with code KV), 2
according to EN 60584-1, EN 60584-3
Measuring range:
-200 to +800 °C (“J“)
-200 to +1300 °C (“K“, “N“)
Output signal:
voltage
RD RD RD
RD RD
+–
BK
+–
GN
+–
PK
+–
BK
BK
–
+
+–
GN
GN
–
+
+–
PK
PK
–
+
RD RD RD
RD RD
+–
BK
+–
GN
+–
PK
+–
BK
BK
–
+
+–
GN
GN
–
+
+–
PK
PK
–
+
1xJ 2xJ 1xK
1xN
2xK
2xN

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Flexible Sheath Resistance and Thermocouple Temperature Sensors FlexiTEMP®60
Electrical insulation resistance:*
min. 1000 MΩ according to EN 61515,
at temperature (20 ±15)°C, max. 80 % relative humidity
General
Response time:
Time response of resistance temperature sensors [s]
(reference values)
RTD Sheath
diameter [mm]
in water v = 0.4 m/s in air v = 2 m/s
T0.5 T0.9 T0.5 T0.9
6 5.5 15 90 295
4.5 4.2 12 78 247
3 1.4 4.5 32 98
Time response of thermocouple temperature sensors [s]
(reference values for version with insulated measuring end)
TC Sheath
diameter [mm]
in water v = 0.4 m/s in air v = 2 m/s
T0.5 T0.9 T0.5 T0.9
6 3 9 55 170
4.5 2.5 6.5 34 113
3 1 2.8 22 64
2 0.8 2.6 13 34
1.5 0.4 0.9 10 25
1 0.2 0.6 7.5 17
Dielectric strength:*
250 V eff (outer stem diameter 1.5 to 2 mm)
250 V eff (outer stem diameter 3 mm / four-wire)
500 V eff (outer stem diameter 4.5 to 6 mm)
500 V eff (outer stem diameter 3 mm / two-wire)
at temperature (20 ±15)°C
Materials:
sheath of resistance sensor:
stainless steel 1.4404
inside wiring of resistance sensor: Cu, Ni
sheath of thermocouple:
stainless steel 1.4541 (“J“)
alloy Inconel 600 (2.4816), Nicrobell/Pyrosil (“K“, “N“)
Connection wires (RTD):
2x0.22 mm2, 4x0.22 mm2 stranded wire
silicone outer insulation and teflon inner insulation, shield
teflon outer and inner insulation, shield
optional length AL from 0.5 to 50 m (2.5 m standard)
Compensation wires (TC):
2x0.22 mm2, 4x0.22 mm2 stranded wire
silicone outer and inner insulation
fibreglass insulation with steel wire braiding
teflon outer and inner insulation
optional length AL from 0.5 to 50 m (2.5 m standard)
Version of measuring junction:
Grounded and opened version
Grounded and opened version
Thermocouple wires
Steel sheath
Hot junction
Ceramic insulation
Thermocouple wires
Steel sheath
Hot junction
Ceramic insulation
Thermocouple wires
Steel sheath
Ceramic insulation
Hot junction
Steel sheath
Thermocouple wires
Ceramic insulation
Hot junction
Flat connector (code KS, KM):
black (“J“)
green (“K“)
pink (“N“)
temperature resistance of connector -60 to +200 °C
Connecting thread (code H1...):
G3/8“
G1/2“
Housing (according to EN 60529):
IP 67 (versions VV, KV)
IP 50 (versions KS, KM)
IP 64 (versions H1, H1G..)
5.2 Operation conditions
Maximal temperature at the end of sheath cable:
Ambient temperature at the area of flying leads outcome,
connection of connection or compensating wires, connection of
connector or sensor head cannot exceed 100 °C (120 °C short-
term)
.
Measured media:
Applicability of the sensors for the specific medium depends on
the stem material of the sensor.
Completion of measuring insert (S1, S2, S3, S4, S5) with
temperature sensors:
Listed versions can be combined as a spare part with
temperature sensors ModuTEMP® 70.
Humidity:
Sensors with fiberglass insulation of wires must be used in
a dry environment.
5.3 Metrological parameters
Temperature sensors FlexiTEMP® 60 can be supplied:
- as sensors with calibration,
- as sensors without calibration.
Tolerance limits of accuracy classes are listed in EN 60751
for RTD and EN 60584-1 for TC. For thermocouples with
connected wires according to EN 60584-3, allowed tolerance
of thermoelectric voltage is increased by deviation of
additional compensation/extension wires with accuracy class
consistent with the primary TC. The initial tolerance is related
to the initial calibration of the sensor. Drift of the sensor (RTD)
meets the requirements of EN 60751, Sec. 6.5.3. To ensure
accuracy of measurement, it is necessary to calibrate sensors
periodically according to the operating parameters. Sensors
can be supplied with calibration at several temperature points,
according to customer requirements.
* if TC, only for insulation version of measuring end

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Flexible Sheath Resistance and Thermocouple Temperature Sensors FlexiTEMP®60
5.4 Supplementary parameters
EMC (electromagnetic compatibility):
Sensors without transmitter do not contain any source of
electromagnetic interference and they are not affected by
electromagnetic fields. Sensors with transmitter meet the
requirements of EN 61326-1.
Lifetime
Lifetime of the product cannot be exactly determined, it
depends on the operational conditions. It is necessary to take
into account that lifetime (reliability) of the temperature sensors
may be significantly reduced e.g. by chemical corrosiveness
or abrasion or erosion effects of the measured medium,
effects of vibrations or shocks and surges (caused by flowing
of the medium or transferred to the sensor from the external
environment, such as from big rotary machines, etc.), cyclic
temperature changes, fast temperature changes, use of the
sensors at the upper limit of the temperature range, etc.
5.4.1 Version with transmitter
Sensors FlexiTEMP® 60 with codes VV, KS, KM, KV, H1 and
H1... are designed for connection with transmitters for a DIN
rail. Exchangeable measuring insert (standard for sensors
ModuTEMP® 70) of versions with codes S2, S3, S4 can be
completed with transmitters into head. This version is possible
to apply for all sensor head types of ModuTEMP® 70 with outer
diameter of transmitter 44 mm (span of fixing screws M4 - 33
mm)
.
Applicable transmitters
For range of transmitter see category optional accessories in
transmitters for head mounting and the catalogue transmitters.
For application in explosion hazard environment, transmitters
with individual approval have to be selected.
For application with headmounted transmitter, observe
also the requirements according to transmitter manual.
6. Tests, certificates, standards and marking
6.1 Tests and certificates
Temperature sensors FlexiTEMP® 60 have the following
certificates and approvals:
For explosion hazard environment of gasses and dusts:
EC Certificate on type examination, No. FTZÚ 13 ATEX 0079X
dated 25.6.2013 and Appendix No. 1 to the certificate dated
25.6.2018.
Certified are these types of resistance and thermocouple
temperature sensors: T10...EI and T15...EI.
6.2 Standards and directives
RoHS:
2011/65/EU
Electromagnetic compatibility:
EN 61326-1
Sensors into explosion hazard environment:
EN 60079-0
EN 60079-11
6.3 Marking and type tag information
Marking on temperature sensors head:
Standard version (example):
T1060 type number
1xPt100/B/4 number of sensors, sensor material,
accuracy class, sensor connection
-200 ..600 °C temperature range
3214567 serial number
JSP, s.r.o. address of manufacturer
Raisova 547
506 01 Jičín
Czech Republic
logo of JSP, s.r.o.
www.jsp.cz website address
CE marking of conformity
Tag of sensor in version EI includes this information:
FTZÚ 13ATEX0079X
II 1/2G Ex ia IIC T6...Tx°C Ga/Gb
II 1/2D Ex ia IIIC T85°C...Tx°C Da/Db
year of manufacture

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Flexible Sheath Resistance and Thermocouple Temperature Sensors FlexiTEMP®60
7. Ordering information
7.1 Ordering table
Type Description
T1060 Sheath resistance temperature sensor
T1560
Sheath thermocouple temperature sensor
Code Temperature sensor
Resistance (RTD) Sheath material Max. temperature of use
04 1xPt100, two-wire inside wiring 1.4404 up to 500 °C
06 1xPt100, four-wire inside wiring 1.4404 up to 600 °C
06HT 1xPt100, four-wire inside wiring Inconel 600 up to 700 °C - only for code F7
07 2xPt100, three-wire inside wiring 1.4404 up to 600 °C
08 2xPt100, two-wire inside wiring 1.4404 up to 500 °C
09 2xPt100, four-wire inside wiring 1.4404 up to 600 °C
…VR Increased resistance to vibration and shock up to 500 °C - only for code 06 F2 … S5
Thermocouple (TC) Sheath material Measuring range
21 1x"J" (Fe-CuNi), insulated 1.4541 -200 to +800 °C
61 2x"J" (Fe-CuNi), insulated, isolated junctions 1.4541 -200 to +800 °C
22 1x"K" (NiCr-NiAl), insulated Inconel 600 -200 to +1100 °C
62 2x"K" (NiCr-NiAl), insulated, isolated junctions Inconel 600 -200 to +1100 °C
23 1x"N" (NiCr-NiAl), insulated Inconel 600 -200 to +1100 °C
63 2x"N" (NiCr-NiAl), insulated, isolated junctions Inconel 600 -200 to +1100 °C
22HT 1x"K" (NiCr-NiAl), insulated Nicrobell/Pyrosil -200 to +1300 °C
62HT 2x"K" (NiCr-NiAl), insulated, isolated junctions Nicrobell/Pyrosil -200 to +1300 °C
23HT 1x"N" (NiCrSi-NiSi), insulated Nicrobell/Pyrosil -200 to +1300 °C
63HT 2x"N" (NiCrSi-NiSi), insulated, isolated junctions Nicrobell/Pyrosil -200 to +1300 °C
…U Grounded version of junction TC
99 Other
Code Accuracy class Inside wiring material
Measuring range
Resistance (RTD) according to EN 60751
F1 B Cu -50 to +300 °C - not for code 06HT
F2 B Cu -70 to +500 °C - not for code 06HT
F3 B
Ni
1)
-200 to +600 °C - only for codes 06, 07 and 09
F7 B
Ni
1)
-200 to +700 °C - only for code 06HT
F4
A
Cu
-30 to +300 °C
- only for codes 06, 07 and 09
F5 A Cu -100 to +450 °C - only for codes 06, 07 and 09
F9 Other
Thermocouple (TC) according to EN 60584-1
T7 2
T6 1 - not for TC “N“ with code KV
T9 Other
Maximal reference temperature for continuous operation
Sheath RTD TC "J" TC "K", "N"
Code Outer diameter of stem D [mm] Inconel 600 Nicrobell/Pyrosil
S01 0.5 - only for single TC - - -
S11 0.8 - only for single TC - - -
S21 1 - only for single TC +260 °C +700 °C -
S31 1.5 - only for single TC +440 °C +920 °C -
S41 2 - only for single TC +440 °C +920 °C -
S51 3 +400 °C +520 °C +1020 °C +1100 °C
S61 4.5 - only for TC -+620 °C +1100 °C -
S71 6 +600 °C +720 °C +1100 °C +1200 °C
S99 Other
Code Nominal length of stem L [mm]
L.... Fill length in mm (min. length 100 mm)
Code Cold-end version of stem
2)
VV Flying leads (standard length V=10 mm for stem diameter 1 to 2 mm and V=25 mm for stem diameter 3 to 6 mm)
KS1
Flat single connector (plug), standard version
- only for TC with stem diameter 3 to 6 mm
KS2
Flat double connector (plug), standard version
- only for TC with stem diameter 3 to 6 mm
KM Flat single connector (plug), mini version - only for TC with stem diameter 1 to 3 mm
KV
Connected connecting cable (for RTD) or compensating cable (for TC)
3)
- not for TC 2x"N"
H1
Aluminium head type MA with ceramic terminal block, housing IP 64
4)
H1G3/8
Aluminium head type MA with ceramic terminal block, process connection G3/8“, PN16, IP 64
4)
- only for stem diameter 3 to 6 mm
H1G1/2
Aluminium head type MA with ceramic terminal block, process connection G1/2“, PN16, IP 64
4)
- only for stem diameter 3 to 6 mm
S1 Flange, diameter 42 mm with ceramic terminal block - only for stem diameter 6 mm
S2 Flange, diameter 42 mm with set for mounting of transmitter on flange - only for stem diameter 3 to 6 mm
S3 Flange, diameter 42 mm with mounting of selected transmitter - only for stem diameter 3 to 6 mm
(necessary specifications of transmitter)
S4 Flange, diameter 42 mm without terminal block, cable leads
- only for double temperature sensor
S5 Flange, diameter 42 mm without terminal block, embedded pins (acc. to NAMUR)
K9 Other
Connection or compensation cable
- compulsory for code KV, optional for codes KS, KM and H1
5)
Code
Length of cable AL [mm]
200 200
1000 1000
2500 2500
5000 5000
.... Other - fill length (step 100 mm)
° ... Marked version can be dispatched up to 5 working days (with calibration up to two weeks)
1)
… Not allowable to use two-wire connection because of nickel inner wiring.
2)
… Ambient temperature at the end of cable sheath (at flying leads outcome, connection of connection or compensation cables, connection of connector
or sensor head) cannot exceed 100 °C (120 °C short-term).
3)
… Tolerance of stem length and connection or compensation cables length is equal to the greater value of ±2 % of length or ±20 mm;
accuracy class for TC wires according to EN 60584-3.
4)
… Not for double RTD, code 07.
5)
… In option with code KS or KM, the beginning of compensation wires is with flat connector (female) of specified type, specified connector has to be added
in ordering code (see optional accessories – code Z2, Z3 or Z4).
TC "K", "N"
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Flexible Sheath Resistance and Thermocouple Temperature Sensors FlexiTEMP®60
Code Cable insulation - wire insulation / shield / outer insulation / braiding
Ambient temperature of cable
2)
I1010 Silicone / - / silicone / - -50 to +200 °C - only for TC (not for "N")
I2010 FEP / - / silicone / - -50 to +200 °C - only for RTD and TC 1x"N" acc. cl. 2
I2C10 FEP / copper wire braiding / silicone / - -50 to +200 °C - only for RTD
I2C20 FEP / copper wire braiding / FEP / - -50 to +200 °C - only for RTD
I204N FEP / - / glass fibres / - / stainless steel wire braiding -50 to +200 °C - only for RTD 2- and 4-wire
I3030 PFA / - / PFA / - -200 to +260 °C - only for TC
I3C30 PFA / copper wire braiding / PFA / - -200 to +260 °C - only for RTD 2- and 4-wire and TC"K"
I404Z Glass fibres / - / glass fibres / galvanized steel wire braiding -20 to +350 °C - only for TC (not for "N")
I808N Ceramic fibres / - / ceramic fibres / stainless steel wire braiding -20 to +800 °C - only for TC 1x"K"
I9999 Other
Code Wire termination
00 Flying leads (standard)
01 Insulated pressing tube according to DIN 46228
02 Flat connector standard (plug) for single sensor,
up to 220 °C
- only for TC
03 Flat connector standard (plug) for double sensor, up to 220 °C - only for TC
04 Flat connector mini (plug) for single sensor, up to 220 °C - only for TC
22 Flat connector standard (plug) for single sensor, ceramic up to 650 °C - only for TC 1x"K"
24 Flat connector mini (plug) for single sensor, ceramic up to 650 °C - only for TC 1x"K"
09 Other
OPTIONAL ACCESSORIES
Code Versions for explosive atmosphere of gasses or dusts
Intrinsically safe version “Ex i“
(Ex) II 1/2G Ex ia IIC T6...Tx°C Ga/Gb
(Ex) II 1/2D Ex ia IIIC T85°C...Tx°C Da/Db
Code Calibration in customer defined points, including certificate of calibration
KTE31A
Resistance temperature sensor calibration in three points in range -40 to +600 °C
KTE41A Resistance temperature sensor calibration in four points in range -40 to +600 °C
KTE51A Resistance temperature sensor calibration in five points in range -40 to +600 °C
KTE32AA Thermocouple temperature sensor calibration in three points in range -40 to +660 °C
KTE42AA
Thermocouple temperature sensor calibration in four points in range -40 to +660 °C
KTE52AA Thermocouple temperature sensor calibration in five points in range -40 to +660 °C
KTE32AB Thermocouple temperature sensor calibration in three points in range -40 to +1100 °C
KTE42AB Thermocouple temperature sensor calibration in four points in range -40 to +1100 °C
KTE52AB Thermocouple temperature sensor calibration in five points in range -40 to +1100 °C
KTE9 Other
Code Connectors, fuses of connectors and cables - only for TC
Z2
Counterpart of connector (plug), standard version, for single sensor, up to 180 °C
6)
Z3 Counterpart of connector (plug), standard version,
for double sensor, up to 180 °C
Z4 Counterpart of connector (plug), mini version, for single sensor, up to 180 °C
Z32 Counterpart of connector (plug), standard version, for single sensor, ceramic up to 650 °C
Z34 Counterpart of connector (plug), mini version, for single sensor, ceramic up to 650 °C
PZ2
Counterpart of connector (rectangular panel plug), standard version, for single sensor, up to 180 °C
PZ4 Counterpart of connector (rectangular panel plug), mini version, for single sensor, up to 180 °C
PS Lock of connection connectors standard, for single sensor
PM Lock of connection connectors mini, for single sensor
PK1 Lock anti pull-up cable, for standard connectors for single sensor
PK2 Lock anti pull-up cable, for standard connectors for double sensor
PK3 Lock anti pull-up cable, for mini connectors for single sensor
Code Fixing shift pipe unions, holders and distance sleeve
UPS3M12
7)
Fixing shift pipe union for diameter 3 mm, connecting thread M12x1.5 (see data sheet No. 0126)
UPS4,5M12
7)
Fixing shift pipe union for diameter 4.5 mm, connecting thread M12x1.5 (see data sheet No. 0126)
UPS6M20
7)
Fixing shift pipe union for diameter 6 mm, connecting thread M20x1.5 (see data sheet No. 0126)
D3 Thermometer holder for wallmounting, material stainless steel (for head MA)
PV1 Distance sleeve diameter 8 mm, length 60 mm (only for code S71 - stem diameter 6 mm)
Code
Transmitters for mounting on flange
P5310 H10 Transmitter with LHP protocol (see data sheet No. 0824)
P5310EN2 H10 Transmitter with LHP protocol, (Ex) II 3G Ex nA IIC T4 Gc (see data sheet No. 0824)
P5311 H10 Transmitter with LHP protocol with galvanic isolation (see data sheet No. 0824)
P5311EN2 H10 Transmitter with LHP protocol with galvanic isolation, (Ex) II 3G Ex nA IIC T4 Gc (see data sheet No. 0824)
P5311EI1 H10 Transmitter with LHP protocol with galvanic isolation, (Ex) II 1G Ex ia IIC T4-T6 Ga, (Ex) II 1D Ex ia IIIC T106°C Da
(see data sheet No. 0824)
P5315 H10 Precision transmitter with LHP protocol with galvanic isolation (see data sheet No. 2098)
P5315EN2 H10 Precision transmitter with LHP protocol with galvanic isolation, (Ex) II 3G Ex nA [ic] IIC T4 Gc (see data sheet No. 2098)
P5320 H10 Precision transmitter with HART protocol with galvanic isolation (see data sheet No. 0825)
P5320EN2 H10 Precision transmitter with HART protocol with galvanic isolation, (Ex) II 3G Ex nA [ic] IIC T4 Gc (see data sheet No. 0825)
P5320EI1 H10 Precision transmitter with HART protocol with galvanic isolation, (Ex) II 1G Ex ia IIC T4-T6 Ga, (Ex) II 1D Ex ia IIIC Txx°C Da
(see data sheet No. 0825)
Code
Transmitters for mounting for rail
P5310 L10 Transmitter with LHP protocol (see data sheet No. 0824)
P5310EN2 L10 Transmitter with LHP protocol, (Ex) II 3G Ex nA IIC T4 Gc (see data sheet No. 0824)
P5311 L10 Transmitter with LHP protocol with galvanic isolation (see data sheet No. 0824)
P5311EN2 L10 Transmitter with LHP protocol with galvanic isolation, (Ex) II 3G Ex nA IIC T4 Gc (see data sheet No. 0824)
P5315 L10 Precision transmitter with LHP protocol with galvanic isolation (see data sheet No. 2098)
P5315EN2 L10 Precision transmitter with LHP protocol with galvanic isolation, (Ex) II 3G Ex nA [ic] IIC T4 Gc (see data sheet No. 2098)
P5320 L10 Precision transmitter with HART protocol with galvanic isolation (see data sheet No. 0825)
P5320EN2 L10 Precision transmitter with LHP protocol with galvanic isolation, (Ex) II 3G Ex nA [ic] IIC T4 Gc (see data sheet No. 0825)
P5320EI3 L10 Precision transmitter with HART protocol with galvanic isolation, (Ex) II 1G Ex ia IIC T4-T6 Ga, (Ex) II 1D Ex ia IIIC Txx°C Da
(see data sheet No. 0825)
Example of order: T1560 22 T7 S51 L100 KV 1000 I1 02 Z2 KTE32AB (-40, 500, 1000 °C) PS P1
• ... Ex stock version ° ... Marked version can be dispatched up to 5 working days (with calibration up to two weeks)
6)
… Plug connector is possible to connect to standard or mini male connector.
7)
… It is suitable only for non-flowing gas medium, free of mechanical stress including impacts and vibrations, where adjustable nominal length is required
and is impossible to use fixing pipe unions PT because of high temperature.
EI
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Flexible Sheath Resistance and Thermocouple Temperature Sensors FlexiTEMP®60
OPTIONAL ACCESSORIES
Type Description
P Fixing shift pipe union for sheath temperature sensor
Code Version T
MAX
p
MAX
S
8)
With stainless steel cutting ring, pipe union of stainless steel material 600 °C / 0.1 MPa 4 MPa / 100 °C
T
9)
With PTFE sealing ring, pipe union of stainless steel material 200 °C / 0.1 MPa 0.6 MPa / 100 °C
B
10)
With bayonet adaptor, supporting cap and spring, material nickeled brass
- only for sensor with outer diameter 2 mm (spring length 150 mm) and 3 mm (spring length 60 mm) with thread M12 or G1/4”
Code Connection thread Z
M01 M8x1 - only for sensors with diameter sheath 1 to 3 mm
M02
M12x1.5
- only for sensors with diameter sheath 3 to 6 mm (not for shift pipe union PB)
M03 M16x1.5 - only for sensors with diameter sheath 3 to 6 mm
M04 M20x1.5 - only for sensors with diameter sheath 3 to 6 mm
M05 M12 - only for sensors with diameter sheath 3 to 6 mm (only for shift pipe union PB)
G01
G1/8"
- only for sensors with diameter sheath 1 to 3 mm
G02 G1/4" - only for sensors with diameter sheath 3 to 6 mm
G03 G3/8" - only for sensors with diameter sheath 3 to 6 mm
G04 G1/2" - only for sensors with diameter sheath 3 to 6 mm
N01 1/8" NPT - only for sensors with diameter sheath 1 to 3 mm
N02 1/4" NPT - only for sensors with diameter sheath 3 to 6 mm
N03 3/8" NPT - only for sensors with diameter sheath 3 to 6 mm
N04 1/2" NPT - only for sensors with diameter sheath 3 to 6 mm
Code Outer diameter of stem sensor
D15 1.5 mm
D20 2 mm
D30 3 mm
D45 4.5 mm
D60 6 mm
Example of order: PS M04 D60
• ... Ex stock version
8)
…
Adjustable nominal length only for first time of mounting.
9)
… Always adjustable nominal length.
10)
… If bayonet connection including sensor is ordered, dimension K [mm] has to be specified.
For other accessories see data sheet No. 0126.
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Flexible Sheath Resistance and Thermocouple Temperature Sensors FlexiTEMP®60
8. Appendix
8.1 Declaration of conformity (explosion hazard environment version - codes EI)

JSP, s.r.o. | Raisova 547, 506 01 Jičín, Czech Republic
+420 493 760 811 | [email protected] | www.jsp.cz
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