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Read safety instructions carefully and understand them before using.
Retain this Instruction Manual for future reference.
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VI

For the sewing machine, automatic machine and ancillary devices (hereinafter collectively referred to as
"machine"), it is inevitable to conduct sewing work near moving parts of the machine. This means that there
is always a possibility of unintentionally coming in contact with the moving parts. Operators who actually
operate the machine and maintenance personnel who are involved in maintenance and repair of the
machinearestrong|yrecommendedtocarefu||yread.tof,@wing@
beforeusing/maintainingthemachine.Thecontentofthelsitetvprecautions.]inc|UdffiI
contained in the specifications of your product.
The risk indications are classified into the following three different categories to help understand the meaning
of the labels. Be sure to fully understand the following description and strictly observe the instructions.
( I ) Explanation of risk levels
( tr ) Explanation of pictorial warning indications and warning labels
ADANGER :
This indication is given where there is an immediate danger of death or serous injury if the person in charge or any third
party mishandles the machine or does not avoid the dangerous situation when operating or maintaining the machine.
AWARNING :
This indication is given where there is a potentiality for death or serious injury if the person in charge or any third
party mishandles the machine or does not avoid the dangerous situation when operating or maintaining the machine.
A
ACAUTION :
This indication is given where there is a danger of medium to minor injury if the person in charge or any third party
mishandles the machine or does not avoid the dangerous situation when operating or maintaining the machine.
Items requiring special attention
Pictorial
warning
indication
There is a risk of injury
if contacting a moving
section. A-
\:r^ There is a risk of
entanglement in the belt
resulting in injury.
There is a risk of
electrical shock if
contacting a high-voltage
section. Indication
label
The correct direction is
indicated.
There is a risk of a burn
if contacting a high-
temperature section.
Connection of a earth
cable is indicated.
AA
sM@
l__t
1ll@\l:$-
| - l -\ \
t. --r=- \
-
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@t
0
o ' There is the possibility that stight to serious injury or death may be caused.
. There is the possibility that injury may be caused by touching moving part.
O . To perform sewing work with safety guard.
. To perform sewing work with safety cover.
. To perform sewing work with safety protection device.
O ' Be sure to turn the power OFF.before carrying out "machine-head threading," "needle changing," "bobbin
changing" or "oiling and cleaning."
vii

i n"cioEntrnean";to cau"e r
I personal injurY or death or I
I damage to ProPertY.' l
A DANGER
When it is necessary to open the control box containing electrical parts, be sure to turn the power off and
wait for five minutes or more before opening the cover in order to prevent accident leading to electrical
shock.
Basic precaution AcAUnoN
1. Be sure to read the instruction manual and other explanatory documents supplied with accessories
of the machine before using the machine. Carefully keep the instruction manual and the explanatory
devices and warning labels
B" *r* tr "perate the ,nachine after verifying that safety device(s) is correctly installed in place and
works normally in order to prevent accident caused by lack of the device(s).
change it with a new one'
Application and modif ication
2.
3.
4.
documents at hand for quick reference'
The content of this section includes items which are not contained in the specifications of your product'
Be sure to wear safety goggles to protect against accident caused by needle breakage'
Those who use a freartlaier have to use the machine after consultation with a medical specialist'
2. lt any of the safety devices is removed, be sure to replace it and verify that it works normally in order to
preuent accident that can result in personal iniury or death'
3. Be sure to keep the warning labels adhered on the machine clearly visible in order to prevent accident
that can result in personal injury or death. lf any of the labels has stained or come unstuck, be sure to
pp|icationotherthanitsintendedoneandinanymannerotherthanthat
prescribed in the instruction manual in order to prevent accident that can result in personal injury or death'
, rL^ .,^^ ^l rh^
SiJlii;;J.;" no r""pon"ibitity for damages oi personal iniury or death resulting from the use of the
machine for any application other than the intended one'
2. Never modify anO aiter the machine in order to prevent accident that can result in personal iniury or death'
JUKI assumes no responsibility for damages or personal injury or death resulting from the machine
which has been modified or altered.
Education and
@entresu|tingfromunfamiliaritywiththemachine,themachinehastobeused
only by theoperator who has been trained/educated by the employer with respect to the machine
operation and how to operate the machine with safety to acquire adequate knowledge and operation
skill. To ensure the above, the employer has to establish an education/training plan for the operators and
educate/train them beforehand.
iuining the po*ei ori rr*i"g thJ po*"r "*it"r'r orJ,lnln ;"m;;ng thJpo*"t prrg trom ttre outlet' This
applies to the following.
1. Be sure to immediately turn the power off if any abnormality or failure is found or in the case of power
failure in order to protLct against accident that can result in personal injury or death'
2. To protect against accideniresulting from abrupt start of the machine, be sure to carry out the following
operations after turning the power oJt. for the machine incorporating a clutch motor, in particular, be
sure to carry out ttre to'itowing operations after turning the power off and verifying that the machine
stops comPletelY.
Z-i. for example, threading the parts such as the needle, looper, spreader etc' which have to be
threaded, or changing the bobbin'
2-2. For example, changing or adjusting all component parts of the machine'
2-3. For example, wtren inspecting, repairing or cleaning the machine or leaving the machine
3. Be sure to remove the powei ptug by holding the plug section instead of the cord section in order to
4.
5.
prevent electrical-shock, earth-leakage or fire accident'
'Be sure to turn the power off whenever the machine is left unattended between works'
Be sure to turn the power off in the case of power failure in order to prevent accident resulting of
1. Be sure to lift and move the machine in a safe manner taking the machine weight in consideration' Refer
to the text of the instruction manual for the mass of the machine.
breakage of electrical components.
PNECNUNONS TO BE TAKEN IN VARIOUS OPERATION STAGES
on
vltl

2. Be sure to take sufficient safety measures to prevent falling or dropping before lifting or moving the
machine in order to protect against accident that can result in personal injury or death.
3. Once the machine has been unpacked, never re-pack it for transportation to protect the machine against
breakage Tesulting from unexpected accident or dropping.
i Unpacking I
1. Be sure to unpack the machine in the prescribed order in order to prevent accident that can result in
personal injury or death. In the case the machine is crated, in particular, be sure to carefully check nails.
The nails have to be removed.
2. Be sure to check the machine for the position of its center of gravity and take it out from the package
carefully irl order to prevent accident that can result in personal injury or death.
I Installation I
( I ) Table and table stand
1. Be sure to use JUKI genuine table and table stand in order to prevent accident that can result in
personal injury or death. lf it is inevitable to use a table and table stand which are not JUKI genuine
ones, select the table and table stand which are able to support the machine weight and reaction force
during operation.
2. lf casters are fitted to the table stand, be sure to use the casters with a locking mechanism and lock
them to secure the machine during the operation, maintenance, inspection and repair in order to prevent
accident that can result in personal injury or death.
( tr) Cable and wiring
1. Be sure to prevent an extra force from being applied to the cabte during the use in order to prevent
electrical-shock, earth-leakage or fire accident. In addition, if it is necessary to cable near the operating
section such as the V-belt, be sure to provide a space of 30 mm or more between the operating section
and the cable.
2. Be sure to avoid starburst connection in order to prevent electrical-shock, earth-leakage or fire accident.
3. Be sure to securely connect the connectors in order to prevent electrical-shock, earth-leakage or fire
accident' In addition, be sure to remove the connector white holding its connector section.
(III) Grounding
1. Be sure to have an electrical expert install an appropriate power plug in order to prevent accident
caused by earth-leakage or dielectric strength voltage fault. In addition, be sure to connect the power
plug to the grounded outlet without exceptions.
2. Be sure to ground the earth cable in order to prevent accident caused by earth leakage.
(M) Motor
1. Be sure to use the specified rated motor (JUKI genuine product) in order to prevent accident caused by
burnout.
2' lf a commercially available clutch motor is used with the machine, be sure to select one with an
- gntanglement preventive pulley cover in order to protect against being entangled by the V-belt.
I Before operation I
1. Be sure to make sure that the connectors and cables are free from damage, dropout and looseness
before turning the power on in order to prevent accident resulting in personal injury or death.
2. Never put your hand into the moving sections of the machine in order to prevent accident that can result
in personal injury or death.
In addition, check to be sure that the direction of rotation of the pulley agrees with the arrow shown on pulley.
3. lf the table stand with casters is used, be sure to secure the table stand by locking the casters or with
qdjusters, if provided, in order to protect against accident caused by abrupt start of the machine.
1. Be sure not to put your fingers, hair or clothing close to the moving sections such as the handwheel,
hand pulley and motor or place something near those sections while the machine is in operation in order
to prevent accident caused by entanglement that can result in personal injury or death.
2. Be sure not to place your fingers near the surround area of the needle or inside the thread take-up lever
cover when turning the power on or while the machine is in operation in order to prevent accident that
can result in personal injury or death.
3. The machine runs at a high speed. Never bring your hands near the moving sections such as looper,
spreader, needle bar, hook and cloth trimming knife during operation in order to protect your hands
against injury. In addition, be sure to turn the power off and check to be sure that the machine
completely stops before changing the thread.
4. Be careful not to allow your fingers or any other parts of your body to be caught between the machine
and table when removing the machine from or replacing it on the table in order to prevent accident that
can result in personal injury or death.
5. Be sure to turn the power off and check to be sure that the machine and motor completely stop before
removing the belt cover and V-belt in order to prevent accident caused by abrupt start of the machine or motor,
6. lf a servomotor is used with the machine, the motor does not produce noise while the machine is at rest.
Be sure not to forget to turn the power off in order to prevent accident caused by abrupt start of the motor.
7. Never use the machine with the cooling opening of the motor power box shielded in order to prevent fire
accident by overheat.
IX

Lubrication
1. Be sure to use JUKI genuine oil and JUKI genuine grease to the parts to be lubricated.
2. lf the oil adheres on your eye or body, be sure to immediately wash it off in order to prevent inflammation or irritation.
3. lf the oil is swallowed unintentionally, be sure to immediately consult a medical doctor in order to
prevent diarrhea or vomiting.
ln prevention of accident caused by unfamiliarity with the machine, repair and adjustment has to be
carried out by a service technician who is thoroughly familiar with the machine within the scope defined
in the instruction manual. Be sure to use JUKI genuine parts when replacing any of the machine parts.
JUKI assumes no responsibility for any accident caused by improper repair or adjustment or the use of
any part other than JUKI genuine one.
In prevention of accident caused by unfamiliarity with the machine or electrical-shock accident, be
sure to ask an electrical technician of your company or JUKI or distributor in your area for repair and
maintenance (including wiring) of electrical components.
When carrying out repair or maintenance of the machine which uses air-driven parts such as an air
cylinder, be sure to remove the air supply pipe to expel air remaining in the machine beforehand, in
order to prevent accident caused by abrupt start of the air-driven parts.
Be sure to check that screws and nuts are free from looseness after completion of repair, adiustment
and part replacement.
Be sure to periodically clean up the machine during its duration of use. Be sure to turn the power off
and verify that the machine and motor stop completely before cleaning the machine in order to prevent
accident caused by abrupt start of the machine or motor.
Be sure to turn the power off and verify that the machine and motor stop completely before carrying out
maintenance, inspection or repair of the machine. (For the machine with a clutch motor, the motor will
keep running for a while by inertia even after turning the power off. So, be careful.)
lf the machine cannot be normally operated after repair or adjustment, immediately stop operation and
contact JUKI or the distributor in your area lor repair in order to prevent accident that can result in
personal injury or death.
lf the fuse has blown, be sure to turn the power off and eliminate the cause of blowing of the fuse and replace
the blown fuse with a new one in order to prevent accident that can result in personal injury or death.
Be sure to periodically clean up the air vent of the fan and inspect the area around the wiring in order to
prevent fire accident of the motor.
Be sure to use the machine under the environment which is not affected by strong noise source
(electromagnetic waves) such as a high-frequency welder in order to prevent accident caused by
malfunction of the machine.
Never operate the machine in any place where the voltage fluctuates by more than "rated voltage +10 o/o"
in order to prevent accident caused by malfunction of the machine.
Be sure to verify that the air-driven device such as an air cylinder operates at the specified air pressure
before using it in order to prevent accident caused by malfunction of the machine.
To use the machine with safety, be sure to use it under the environment which satisfies the following conditions:
Ambient temperature during operation 5"C to 35'C
Ref ative humidity during operation 35 "/o to 85 "/"
Dew condensation can occur if bringing the machine suddenly from a cold environment to a warm one.
So, be sure to turn the power on after having waited for a sufficient period of time until there is no sign of
water droplet in order to prevent accident caused by breakage or malfunction of the electrical components.
Be sure to stop operation when lightning flashes for the sake of safety and remove the power plug in
order to prevent accident caused by breakage or malfunction of the electrical components.
Depending on the radio wave signal condition, the machine may generate noise in the TV or radio. lf this
occurs, use the TV or radio with kept well away from the machine.
For the worker who is involved in the work to be done in the environment relevant to "noise value in the
working environment is 85 dB or more and less than 90 dB", be sure to take appropriate measures, as
required, such as the use of ear protection or the like to protect against health hazard. In addition, for the
worker who is involved in the work to be done in the environment relevant to "noise level in the working
environment is 90 dB or more," be sure to instruct him/her to wear ear protection without exceptions in
order to protect against health hazard, and display a sign explaining how to use the ear protection at an
easily viewable location for the worker.
1.
2.
3.
4.
5.
6.
7.
8.
9.
1.
3.
4.

1. To avoid electrical shock hazards, neither open the cover of the electrical box for the motor
nor touch the components mounted inside the electrical box.
1. To avoid personal injury, never operate the machine with any of the belt cover, finger guard or
safety devices removed.
2. To prevent possible personal injuries caused by being caught in the machine, keep your
fingers, head and clothes away from the handwheel, V belt and the motor while the machine
is operation. ln addition, place nothing around them.
3. To avoid personal injury, never put your hand under the needle when you turn "ON" the
power switch or operate the machine.
4. To avoid personal injury, never put your fingers into the thread take-up cover while the
machine is in operation.
5. The hook rotates at a high speed while the machine is in operation. To prevent possible injury
to hands, be sure to keep your hands away from the vicinity of the hook during operation. ln
addition, be sure to turn OFF the power to the machine when replacing the bobbin.
6. To avoid possible personal injuries, be careful not to allow your fingers in the machine when
tilting/raising the machine head.
7. To avoid possible accidents because of abrupt start of the machine, turn OFF the power to
the machine when tilting the machine head or removing the belt cover and the V belt.
8. lf your machine is equipped with a servo-motor, the motor does not produce noise while the
machine is at rest. To avoid possible accidents due to abrupt start of the machine, be sure to
turn OFF the power to the machine.
9. To avoid electrical shock hazards, never operate the sewing machine with the ground wire for
the power supply removed.
10. To prevent possible accidents because of electric shock or damaged electrical component(s),
turn OFF the power switch in prior to the connection/disconnection of the power plug.
11. Be sure to confirm that the machine head support bar is properly set in place before tilting
the machine head.
12. This product is a precision instrument, and be very careful not to splash water or oil on it, or
give a shock to it by dropping.
BEFORE OPERATION
CAUTION :
To avoid malfunction and damage of the machine, confirm the following.
' Before you put the machine into operation for the first time after the set-up, clean it thoroughly.
. Remove all dust gathering during transportation and oil it well.
. Confirm that the power plug has been properly connected to the power supply.
. Confirm that the voltage has been properly set.
' Never use the machine in the state where the voltage type is different from the designated one.
' The direction of rotation of the sewing machine is counterclockwise as observed from the handwheel
side. Be careful not to rotate it in reverse direction.
. For the f irst month, run the machine at a speed ol 1,80Osti/min or less.

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XVI

;n
EI
3. ^,t l-.t/t-.tft6t#E0)ryD{rjtt......... ....................9
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24. ftlrrt.Dtt6rE*eFH. frtr..........,. ....24
XVII

CONTENTS
3. INSTALLING THE BELT COVER AND THE BOBBIN WINDER .........................3
4. INSTALLING THE THREAD STAND ..........3
6. ATTACHING THE NEEDLE ........................7
7. W|ND|NG A BOBBIN ...............8
8. THREADING THE BOBBIN CASE .............9
9. ADJUST THE PEDAL...........,.... ...............10
10. THREADING THE MACHINE HEAD ........11
11. THREAD TENSION ................ 11
12. THREAD TAKE-UP SPRING ...................12
13. PRESSER FOOT PRESSURE ........,..,.....12
14. HETGHT OF THE FEED DOG .......... .........13
15. T|LT OF THE FEED DOG........... ...............14
16. ADJUSTING THE STITCH LENGTH ........14
17. NEEDLE-TO-HOOK RELATIONSH|P............. .............15
18. ADJUSTING THE WALKING FOOT AND THE PRESSER FOOT......... ...........16
19. RELATIONSHIP BETWEEN THE FEED TIMING AND THE NEEDLE POSITION ..............19
20. RELATIONSHIP BETWEEN THE PRESSER FOOT AND THE NEEDLE.... .....20
21. ADJUSTING THE THREAD TAKE.UP STROKE ........21
22. REVERSE FEED LEVER ....,..22
23. MOTOR PULLEY AND V.BELT ................23
24. TROUBLES IN SEWING AND CORRECTIVE MEASURES ..........25
E=
tf >K
2 1 . +)E?iif+ +lE rJi E H! ij*l H
XVIII

t. {ttt
,\tl \*ll---P
'I'EV I'-l:'IL -AStAfif_tTED =>> ti(r-h r IDP x t7 (DB x I 1F,Htr.i)
E\+
,FH15 rl'l=l+/n l=l+/n
'11:71/J' l:71/J #14-#23(tHF#21)
fi)f utgg -EE .l f-\f-rf-l^+; /*:^
EltE a,\--l\J\J5 Lll | | lll I# 40 -# B
lrZl \!==-+
fiJ=V rtlRcl ffit 9mm fiEutg-;16xt5-* 94p)Drt
+qA f4@ +F7_L\Jr)\- : 5 Smm.
Cldt{J : I 5mm
tl\E /8./ J L\J HFrfiArH ( tE D +# i, )
1E..FEI.-'t 4OOWt.,yUT-9 @P)
XOfu )>tXUh" lFIE)H JU<l < >>t 4 )1,, No.7
f;tt+z lr-t 36.5mm
;ilg =JIS B eo64 l-E'roUh;F.LlEE)tt-46 tff6Er^lrl
?'&' \'+# ^ ^^^^+i/ min : fffiH r^..)r< B I .odBA (EH;EffiE+x I )
;lr=v ll)Ki= =d,uL.J\Jb L
x I EHiEffiF+-lJ. *ErdtA1fFldtir*ur$aqe. -EEtrotrfiRfEu)a 300mm iE+rr.,(r\6\ F&E+aut3-"
1. SPECIFICATIONS
Type of sewing
machine head 1-Needle, Top and Bottom Feed Lockstitch Machine Needle to be used DP x17 (DB x 1 can be used.)
Application For medium and heavy-weight
materials Needle system #14 - #23 (Standard #21)
Sewing speed Max. 2,000 sti/min Thread #40 - #8
Stitch length Max.9 mm Stitch adjusting methoo Dial
Lift of oresser foot Hand lifter :5.5 mm
Knee lifter : 15 mm Lubrication method Automatic lubrication
(too feed : manual)
Thread take-up lever Linktype thread take-up lever Motor to be used 400W clutch motor (4P)
Needle bar stroke 36.5mm Oil be used JUKI Machine Oil No.7
- Equivalent continuous emission sound pressure level (Lpn) at the workstation :
A-weighted value of 80.0 dB; (lncludes Kpn = 2.5 dB); according to ISO 10821- C.6.2 -lSO 11204 GR2 at 2,000
sti/min.
- Sound power level (Lwn) ;
A-weighted value of 85.0 dB; (lncludes Kwn = 2.5 dB); according to ISO 10821- C.6.2 -lSO 11204 GR2 at 2,000
sti/min.
1. *n+E
lEffiI]MA +ft+1€t.T l+#.tfrtxilL Ifr.ffiTIL+T DP x l7t all\Hffi Oe ' tt
E.A
Ifl ld1 +Jgf+. Jef+ ,Il-- Ftr }I E
t\mtt 7 #\4 - #23( {,f,'lF #21)
ffitrIJBtr ftH 2,OO0sti/min t*.ffi2k2 #B
t:E:fi.)a FE
:Eg L\/n 4(/\ /rarrrr 9EDiJF]g'fr {rL l4 I'
r,4ldl\
Efl*[i+€ Efl4]+E+tT : 5.5mm
Wdt+Ft+: 15mm ,lrjitr}'f A dffiifr ( t f+ts Ftrifr )
Effiqd 4oov/ Heq6 (4P)
w,zkt+ tTtrtU\,tktl ft,H+11ifr JUKI Machine oi1 No.7
ttff.irtF 36.5mm
-1-