JUKI DDL-5550N User manual

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11-needle,Lockstitch Machine
DDL-5550N • DDL-5550N-7
DDL-8700 • DDL-8700-7
DDL-9000
DLN-5410N • DLN-5410N-7
DLN-6390 • DLN-6390-7
DLN-9010
DLU-5490N • DLU-5490N-7
DLU-5494N-7/IP-100C
DLD-5430N • DLD-5430N-7
DLM-5200N • DLM-5210N
DLM-5400N-7 • DMN-5420N-7
22-needle,Lockstitch Machine
LH-3128 • LH-3128-7 • LH-3168 • LH-3168-7 •
LH-3178 • LH-3178-7 • LH-3188 • LH-3188-7 •
LH-3120
LH-3126F
LH-3162-7 • LH-3182-7
3Overlock/Safety Stitch Machine
MO-6100D SERIES
MO-6700S SERIES
MO-6900S SERIES
MO-6900R SERIES
MO-6900C SERIES
MO-6900G SERIES
MO-6900J SERIES
LB-3 • LB-4
4Zigzag Stitching Machine
LZ-2290A SERIES
LZ-2290A-SR-7
LZ-2280N • LZ-2281N •
LZ-2282N • LZ-2282N-7 •
LZ-2284N • LZ-2284N-7 •
LZ-2286N • LZ-2288N • LZ-2285N •
LZ-2280NU • LZ-2284NU • LZ-2284NU-7
LZ-2284C-7/SC-910
LZ-271 • LZ-391N • LZ-586
5Coverstitch Machine
MF-7722 • MF-7723
MF-7723/UT33
MF-7722E10B40/MD10 •
MF-7723E10B□□/MD10
MF-7822 • MF-7823
MF-7822/UT25 • MF-7823/UT25
MF-7823H20B□□ •
MF-7823H20B□□/UT25
MFB-2600
6Double Chainstitch Machine
MH-380 • MH-382
MH-481 • MH-481-5(4) •
MH-484 • MH-484-5(4) •
MH-486-5(4)
MH-1410
MS-1190 • MS-1260 • MS-1261
7Button Sewing Machine
AMB-289
MB-1800B • MB-1800A/BR10
MB-373NS SERIES
MB-377NS SERIES
LK-1903A • LK-1903A/BR35
8Bartacking Machine
Shape-tacking Machine
LK-1900A • LK-1901A • LK-1902A
LK-1850 SERIES
LK-1910 • LK-1920 • LK-1930
LK-1941ZA • LK-1942HA • LK-1942GA
9Buttonholing Machine
Eyelet Buttonholing Machine
LBH-1790
LBH-780 SERIES
MBH-180 • MBH-180S • MBH-180L
MEB-3200SS • MEB-3200RS • MEB-3200JS •
MEB-3200CS • MEB-3200TS
10 Special Purpose Machine
ML-111
MP-200N
DP-2100
LT-591
11
Computer-controlled Cycle Machine
AMS-210D • AMS-210D P TYPE
AMS-210DHL6100SZ
AMS-210DHL6300SZ
AMS-215D • AMS-221D •
AMS-215D P TYPE • AMS-221D P TYPE
AMS-223C • AMS-224C •
AMS-223P • AMS-224P
12 Automatic Button Sewing Indexer
Automatic Buttonholing Indexer
ACF-164-1800
ACF-164-1903
ACF-172-1790
ACF-182
13 Automatic Machine
FLS-350NA • FLS-350NB
AVP-875S • AVP-875A
APW-297 • APW-297B • APW-298
APW-194N • APW-195N • APW-196N
MOL-254
ASN-697 • ASN-695
14 Motors
Devices & Software
SC-910 • SC-380 • EC-10B
V050 SERIES
PGM-20
PM-1
Machine for Heavy Materials
15 Flat-bed Sewing Machine
Zigzag Stitching Machine
DDL-5600N • DDL-5600N-7
DDL-8700L
DU-140 • DU-141NH • DU-141H-7
DNU-1541 • DNU-1541S • DNU-1541-7
LU-1508NS • LU-1508NH • LU-1510N •
LU-1510N-7 • LU-1509NS • LU-1509NH •
LU-1511N-7
LU-1560N • LU-1560N-7 • LU-1565N •
LU-1561N • LU-1561N-7
LU-1520N-7 • LU-1521N-7
LU-2210N-7 • LU-2210W-7 •
LU-2260N-7 • LU-2260W-7
LZH-1290 • LZH-1290-7
16 Long Arm Sewing Machine
LU-2216N-7 • LU-2266N-7
DU-580
DNU-261H
17 Cylinder-bed Sewing Machine
DSU-145 • DSU-145-7
DSC-244 • DSC-244-7 •
DSC-245 • DSC-245-7 •
DSC-246 • DSC-246-7
LS-1340 • LS-1341 • LS-1342 • LS-1342-7
18 Post-bed Sewing Machine
PLC-1610 • PLC-1610-7
PLC-1660 • PLC-1660L • PLC-1665 • PLC-1660-7
PLC-1690 • PLC-1691
PLH-981 • PLH-982 • PLN-985 • PLN-986
19
Machine for Extra Heavy Materials
TU-273 • TNU-243
LG-158 • LG-158-1
TSH-411 • TSN-421 • TSU-471 • TSC-441
TSC-461
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
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DDL-5550N, 5550N-7 (September, 2003) 1/2
Model name
Application
Max.sewing speed
Max.stitch length
Needle bar stroke
Lift of the presser foot
Needle
(at the time of delivery)
Hook
Lubrication
Lubricating oil
DDL-5550N
For medium-weight materials
5,500rpm
5mm
30.7mm
By hand: 5.5mm, By knee: 13mm
DB×1 (#14)
For JE: 134 (Nm75)
DDL-5550NA
For light-weight materials
4mm
29mm
By hand: 4mm, By knee: 9mm
DA×1 (#9)
For JE: 134 (Nm65)
DDL-5550NH
For heavy-weight materials
5mm
35mm
By hand: 5.5mm, By knee: 13mm
DB×1 (#21)
For JE: 134 (Nm130)
Automatic-lubricating full-rotary hook
Automatic
JUKI New Defrix Oil No.1 (equivalent to ISOVG7)
Model name
Application
Max. sewing speed
Max. stitch length
Needle bar stroke
Lift of the presser foot
Needle
(at the time of delivery)
Hook
Lubrication
Lubricating oil
Automatic reverse feed
function
Power requirement
Power consumption
Total weight
DDL-5550N-7
For medium-weight materials
5,000rpm
30.7mm
By hand: 5.5mm, By knee: 13mm
DB×1 (#14)
For JE: 134 (Nm75)
DDL-5550NA-7
For light-weight materials
29mm
By hand: 4mm, By knee: 9mm
DA×1 (#9)
For JE: 134 (Nm65)
DDL-5550NH-7
For heavy-weight materials
5mm
35mm
By hand: 5.5mm, By knee: 13mm
DB×1 (#21)
For JE: 134 (Nm130)
Automatic-lubricating full-rotary hook
Automatic
JUKI New Defrix Oil No.1 (equivalent to ISOVG7)
Provided as standard
Single-phase 100〜120V, 200〜240V, 3-phase 200〜240V
650VA
81kg
SPECIFICATIONS
●The sewing machine has been designed by a computer to achieve the
optimal balance and the structure of the sewing machine frame has
been strengthened. This reduces vibration and operation noise,
allowing the operator to use the machine more comfortably.
As a result, the sewing machine greatly improves the working
environment.
●The thread take-up mechanism, feed mechanism, thread paths and
hook have been further improved to enhance responsiveness to material
changes and to ensure consistent stitch quality. (DDL-5550N-7)
DDL-5550N
DDL-5550N-7
(with automatic thread trimmer)
1-needle, Lockstitch Machine
4,000rpm
4,000rpm
4mm
DDL-5550N-7-WB/CP-160A
1
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DDL-5550N, 5550N-7 (September, 2003) 2/2
Remaining bobbin thread detector (AE-4) Material edge sensor (ED-2)
DDL5550N 7
Application
For medium-weight materials
For light-weight materials
For heavy-weight materials
Code
A
H
Code
Auto-lifter
(optional)
Notprovided
Provided
(AK85) AK
Model
AK85
AE-4*
ED-2
―
Part No.
―
GAE-040000A0
―
112-43763
Description
Auto-lifter
Remaining bobbin
thread detector
Material edge sensor
Micro-lifter (asm.)
*To retrofit the AE-4 to your existing machine, I/O unit A (part number: 400-06080), which is separately available, is required.
Feature
―
When the amount of remaining bobbin thread reaches the setting, the buzzer will sound to warn
the operator not to press on the front part of the foot pedal. With this function, the operator
doesn't have to look away from the sewing work to check the bobbin thread.
When the sensor detects a material edge, it immediately stops the sewing machine and actuates
the thread trimmer. This enhances productivity by allowing the operator to conduct sewing
work without running to look out for missing stitches.
This device can be installed on the back of the faceplate. It is very convenient for frequent use.
WHEN YOU PLACE ORDERS
OPTIONS
DDL5550N
Wiper and automatic reverse feed function
Not provided
Provided
Wiper Automatic reverse
feed function
Provided
Provided
Code
0B
WB
SC910 M91S
●PSC box ●Motor for SC
●Operation panel
Operation panel Code
IP-100C IP100C
CP-160A CP160A
Control box Code
Standard S
Provided with built-in I/O board A
Pulley belt Code
Standard S
●Control box provided with built in I/O board
(Code A) should be selected for the machine
head equipped with the remaining bobbin
thread detector (AE-4).
PSC box Code
For JUS (LA)*Single-phase 100〜120V PFL S
For JUS*, General Export 3-phase 200〜240V PFL D
For General Export Single-phase 200〜240V PFL K
For EU (CE) Single-phase 200〜240V PFL N
For China Single-phase 200〜240V PFL U
*JUS:North America and Central and South America.
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DDL-8700, 8700-7 (September, 2003) 1/2
Model name
Application
Max.sewing speed
Max.stitch length
Needle bar stroke
Lift of the presser foot
Needle
(at the time of delivery)
Feed dog
Hook
Lubrication
Lubricating oil
Weight of the machine head
DDL-8700 DDL-8700A DDL-8700H
For medium-weight materials For light-weight materials For heavy-weight materials
5,500rpm 4,000rpm
5mm 4mm 5mm
30.7mm 35mm
By hand: 5.5mm, By knee: 13mm By hand: 4mm, By knee: 9mm By hand: 5.5mm, By knee: 13mm
DB×1 (#14) #9〜#18 DA×1 (#9) #9〜#11 DB×1 (#21) #19〜#23
For JE: 134 (Nm90) For JE: 134 (Nm65) For JE: 134 (Nm130)
4-row 3-row
Automatic-lubricating full-rotary hook
Automatic
JUKI Machine Oil No.7 (equivalent to ISOVG7)
28kg
Model name
Application
Max. sewing speed
Max. stitch length
Needle bar stroke
Lift of the presser foot
Needle
(at the time of delivery)
Feed dog
Hook
Lubrication
Lubricating oil
Automatic reverse feed
function
Wiper
Power requirement
Power consumption
Total weight
DDL-8700-7 DDL-8700A-7 DDL-8700H-7
For medium-weight materials For light-weight materials For heavy-weight materials
5,000rpm 4,000rpm
4mm 5mm
30.7mm 35mm
By hand: 5.5mm, By knee: 13mm By hand: 4mm, By knee: 9mm By hand: 5.5mm, By knee: 13mm
DB×1 (#14) #9〜#18 DA×1 (#9) #9〜#11 DB×1 (#21) #19〜#23
For JE: 134 (Nm90) For JE: 134 (Nm65) For JE: 134 (Nm130)
4-row 3-row
Automatic-lubricating full-rotary hook
Automatic
JUKI Machine Oil No.7 (equivalent to ISOVG7)
Provided as standard
Provided as standard for DDL-8700-7-WB model.
Single-phase 100〜120V, 200〜240V, 3-phase 200〜240V
650VA
81kg
SPECIFICATIONS
●The optimum-balance and highly rigid machine head were created
using the latest 3D-CAD design technology. Thanks to its low
vibration and low noise feature, the machine head provides the
operator with a comfortable work environment. In addition, the
distance from the machine arm to the needle on the front of the
machine head is sufficiently wide to allow easy handling of the
sewing material.
The machine inherits the desirable features, such as high-speed
stitching performance, extreme stitching performance, ease of
operation, and reliability, from the highly evaluated previous JUKI
lockstitch machines.
●The thread take-up, hook, thread path, presser foot and feed
mechanisms have been thoroughly investigated and modified to
enable low-tension sewing. The machine flexibly responds to
various kinds of materials, producing beautiful seams of consistent
quality.
●Enhanced maintainability is ensured by the improved machine head,
such as incorporation of an eccentric pin that is used to adjust the
feed dog. In addition, the machine is provided with a mounting
seat for attachment to improve workability while replacing the
attachment and increasing the durability of the machine bed surface.
●DDL-8700-7
The machine comes with a thread trimming mechanism that
performs speedy and sure thread trimming to achieve highly efficient
sewing work.
DDL-8700
DDL-8700-7
(with automatic thread trimmer)
1-needle, Lockstitch Machine
DDL-8700-7-WB/CP-160A
1
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DDL-8700, 8700-7 (September, 2003) 2/2
Remaining bobbin thread detector (AE-4) Material edge sensor (ED-2)
DDL8700 7
Application
For medium-weight materials
For light-weight materials
For heavy-weight materials
Code
A
H
Code
Auto-lifter
(optional)
Notprovided
Provided
(AK85) AK
WHEN YOU PLACE ORDERS
OPTIONS
DDL8700
Wiper and automatic reverse feed function
Not provided
Provided
Wiper Automatic reverse
feed function
Provided
Provided
Code
0B
WB
Model
AK85
AE-4*
ED-2
―
Part No.
―
GAE-040000A0
―
112-43763
Description
Auto-lifter
Remaining bobbin
thread detector
Material edge sensor
Micro-lifter (asm.)
*To retrofit the AE-4 to your existing machine, I/O unit A (part number: 400-06080), which is separately available, is required.
Feature
―
When the amount of remaining bobbin thread reaches the setting, the buzzer will sound to warn
the operator not to press on the front part of the foot pedal. With this function, the operator
doesn't have to look away from the sewing work to check the bobbin thread.
When the sensor detects a material edge, it immediately stops the sewing machine and actuates
the thread trimmer. This enhances productivity by allowing the operator to conduct sewing
work without running to look out for missing stitches.
This device can be installed on the back of the faceplate. It is very convenient for frequent use.
SC910 M91S
●PSC box ●Motor for SC
●Operation panel
Operation panel Code
IP-100C IP100C
CP-160A CP160A
Control box Code
Standard S
Provided with built-in I/O board A
Pulley belt Code
Standard S
●Control box provided with built in I/O board
(Code A) should be selected for the machine
head equipped with the remaining bobbin
thread detector (AE-4).
PSC box Code
For JUS (LA)*Single-phase 100〜120V PFL S
For JUS*, General Export 3-phase 200〜240V PFL D
For General Export Single-phase 200〜240V PFL K
For EU (CE) Single-phase 200〜240V PFL N
For China Single-phase 200〜240V PFL U
*JUS:North America and Central and South America.
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DDL-9000 (September, 2003) 1/2
DDL-9000DS-WB/CP-160D
●With its newly developed large machine head, the DDL-9000
dramatically upgrades seam quality and increases efficiency.
●The DDL-9000 incorporates a direct-drive system (DD system)
that offers quick start-up, upgraded stop accuracy, excellent
responsiveness, and a stronger needle thrust for faster,
better penetration into the material.
●Designed without an oil pan, the machine offers improved
maintainability with easy removal of dust and lint.
DDL-9000
Direct-drive, High-speed, 1-needle, LockstitchMachine
with AutomaticThreadTrimmer
SPECIFICATIONS
WHEN YOU PLACE ORDERS
●PSC box ●Operation panel
SC910
DDL9000 B
Machine head type Code
Dry head D
Minute-quantity lubrication
S
Operation panel Code
IP-100B IP100B
CP-160D CP160D
PSC box Code
For JUS(LA)*Single-phase 100〜120V PFL S
For JUS*, General Export 3-phase 200〜240V PFL D
For General Export Single-phase 200〜240V PFL K
For EU (CE) Single-phase 200〜240V PFL N
For China Single-phase 200〜240V PFL U
Application Code
For light- to medium-weight materials S
For heavy-weight materials H*
For extra light-weight materials and foundation
F*
Control box Code
Standard S
Provided with built-in I/O board A
*For the sewing specification "H," only the minute-quantity lubrication type (S type) machine head is available.
For the sewing specification "F," only the dry head type (D type) machine head is available.
Wiper Code
Not provided 0
Provided W
Device and attachment Code
Not provided
Auto-lifter (pedal-driven) AK118
● Control box provided with built in I/O board (Code A) should be selected for the machine
head equipped with the remaining bobbin thread detector (AE-8).
*JUS:North America and Central and South America.
Model name Dry head type Minute-quantity lubrication type
DDL-9000DS DDL-9000DF DDL-9000SS DDL-9000SH
Application For light- to
For extra light-weight materials
For light- to For heavy-weight materials
medium-weight materials
and foundation
medium-weight materials
Max.sewing speed 4,000rpm 3,500rpm 5,000rpm 4,500rpm
Max.stitch length 5mm 4mm 5mm
Needle bar stroke 30.7mm 35mm
Lift of the presser foot By hand :5.5mm, By knee :15mm, auto :10mm
Lubrication No lubrication Minute-quantity lubrication to needle bar and hook
Lubricating oil ―JUKI New Defrix Oil No.1 (equivalent to ISOVG7)
Hook Exclusive no-lubricating hook
(plastic hook with special-purpose race surface) Automatic lubricating hook
Needle DB×1 (#14) #9〜#18 DB×1 (#9) #8〜#11 DB×1 (#14) #9〜#18 DB×1 (#21) #19〜#23
(at the time of delivery)
For JE:134 (Nm75) Nm65〜Nm110 For JE:134 (Nm65) Nm65〜Nm75 For JE:134 (Nm75) Nm65〜Nm110
For JE:134 (Nm130) Nm120〜Nm160
Distance from
needle to machine arm 300mm
Size of bed 517mm×178mm
Bobbin thread winder Built-in the machine head
Machine head drive Compact AC servomotor that is directly connected to the main shaft (direct-drive system)
Automatic
reverse feed function Provided as standard
Power requirement
Power consumption Single-phase 100〜120V, 200〜240V, 3-phase 200〜240V/650VA
Total weight 84.5Kg
1
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DDL-9000 (September, 2003) 2/2
*To retrofit the AE-8 to your existing machine, I/O unit A (part number: 400-06080), which is separately available, is required.
●SC-910 model control box is resistant to voltage fluctuations.
It comes with a compact and energy-saving type switching
power supply system that does not use a transformer.
This contributes to improved reliability.
●The number of revolutions can be selected from among
three different types (standard, slow and fast) according to
the preference of the operator.
In addition to this feature, the control box incorporates
many different functions for upgraded workability.
OPTIONS
Model Description
AK118
―
AE-8*
ED-4
―
Part No.
―
This switch, mounted on the reverse feed switch, enables handy control of various functions.
It is especially effective when operating the machine while standing.
When the amount of remaining bobbin thread reaches the setting, the buzzer will sound to warn
the operator not to press, on the front part of the foot pedal. With this function, the operator
doesn’t have to look away from the sewing work to check the bobbin thread.
(Only supported by the minute-quantity lubricating type machine)
When the sensor detects a material edge, it immediately stops the sewing machine and actuates
the thread trimmer. This enhances productivity by allowing the operator to conduct sewing
work without running to look out for missing stitches.
This device can be installed on the back of the face plate. It is very convenient for frequent use.
Feature
―
236-32656
GAE-080000A0
―
236-11056
Auto-lifter
Optional switch
Remaining bobbin
thread detector
Material edge sensor
Micro-lifter (asm.)
Newly developed control box.
SC-910
●The operation panel has been provided with a large user-
friendly LCD. A pictograph and set values are shown on
the same screen, which promises improved operability of
the panel.
●The operation panel has been provided with a variety of
communication and maintenance control features and is
able to store data on a SmartMedia or personal computer.
●The features of the operation panel can be updated
without the need for changing the PWB/ROM.
The operation panel can be selected according to the process.
IP-100B
●Four different kinds of pattern sewing are possible:
automatic reverse stitching, constant-dimension sewing,
rectangle-shape sewing, and multi-layer stitching.
The maximum number of stitches that can be set for
automatic reverse stitching (single or double) is 19.
CP-160D
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DLN-5410N, 5410N-7 (September, 2003) 1/2
Model name
Application
Max. sewing speed
Max. stitch length
Needle bar stroke
Lift of the presser foot
Needle
(at the time of delivery)
Hook
Thread
Lubrication
Lubricating oil
Automatic reverse feed
function
Power requirement
Power consumption
Total weight
DLN-5410N-7
For light- to medium-weight materials
5,000rpm
4mm
DLN-5410NH-7
For heavy-weight materials
By hand: 5.5mm, By knee: 13mm
DB×1 (#14)
For JE: 134 (Nm90) DB×1 (#21)
For JE: 134 (Nm130) DB×1 (#21)
For JE: 134 (Nm130)
Automatic-lubricating double-capacity
full-rotary hook
#30〜#8, B46〜B92, Nm60/3〜30/3
Automatic
JUKI New Defrix Oil No.1 (equivalent to ISO VG7)
Provided as standard
Single-phase 100〜120V, 200〜240V, 3-phase 200〜240V
650VA
83kg
4,000rpm
4.5mm
DLN-5410NJ-7
For jeans
●The machine head has been redesigned to improve the performance
of each component. By the machine's low-tension sewing capability
and the adjustment function for the needle-feed amount (±15%), the
machine performs stitches without uneven material feeding and
puckering, thus enhance the machine's ability to respond to any
change in the material to be sewn.
●DLN-5410NJ-7
By increasing the maximum feed amount (stitch length) to 4.5mm
and the needle bar stroke to 33mm, penetration into heavy-weight
materials and ease of operation have been considerably enhanced.
The horizontal-axis double-capacity hook effectively cuts the
frequency of troublesome bobbin thread replacement procedures in
half.
DLN-5410N
DLN-5410N-7
(with automatic thread trimmer)
1-needle, Needle-feed, LockstitchMachine
SPECIFICATIONS
Automatic-lubricating full-rotary hook
―
30.7mm 33mm
Model name
Application
Max. sewing speed
Max. stitch length
Needle bar stroke
Lift of the presser foot
Needle
(at the time of delivery)
Hook
Lubrication
Lubricating oil
DLN-5410N
For light- to medium-weight materials
5,000rpm
4mm
DLN-5410NH
For heavy-weight materials
4,000rpm
4.5mm
30.7mm
By hand:5.5mm, By knee:13mm
DB×1 (#14)
For JE:134 (Nm90)
Automatic-lubricating full-rotary hook
Automatic
JUKI New Defrix Oil No.1 (equivalent to ISO VG7)
For heavy-weight materials
(long stitch length type)
3,000rpm
6mm
DB×1 (#21)
For JE:134 (Nm130)
DLN-5410NL
DB×1 (#21)
For JE:134 (Nm130)
DLN-5410N-7-WB/CP-160A
1
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DLN-5410N, 5410N-7 (September, 2003) 2/2
Remaining bobbin thread detector (AE-4) Material edge sensor (ED-2)
WHEN YOU PLACE ORDERS
Model
AK85
AE-4*
AE-5*
ED-2
―
Part No.
―
GAE-040000A0
GAE-050000A0
―
112-43763
Description
Auto-lifter
Remaining bobbin
thread detector
Material edge sensor
Micro-lifter (asm.)
Feature
―
When the amount of remaining bobbin thread reaches the setting, the buzzer will sound to warn
the operator not to press on the front part of the foot pedal. With this function, the operator
doesn’t have to look away from the sewing work to check the bobbin thread.
For DLN-5410NJ-7, select AE-5
When the sensor detects a material edge, it immediately stops the sewing machine and actuates
the thread trimmer. This enhances productivity by allowing the operator to conduct sewing
work without running to look out for missing stitches.
This device can be installed on the back of the faceplate. It is very convenient for frequent use.
OPTIONS
*To retrofit the AE-4 or AE-5 to your existing machine, I/O board A (part number: 400-06080), which is separately available, is required.
DLN5410N
Application
For light- to
medium-weight materials
For heavy-weight materials
For heavy-weight materials
(long stitch length type)
Code
H
L
DLN5410N 7
Application
For light- to
medium-weight materials
For heavy-weight materials
For jeans
Code
H
J
Code
Auto-lifter
(optional)
Notprovided
Provided
(AK85) AK
Wiper and automatic reverse feed function
Not provided
Provided
Wiper Automatic reverse
feed function
Provided
Provided
Code
0B
WB
SC910 M91S
●PSC box ●Motor for SC
Control box Code
Standard S
Provided with built-in I/O board A
Pulley belt Code
Standard S
●Control box provided with built in I/O board
(Code A) should be selected for the machine
head equipped with the remaining bobbin
thread detector (AE-4 or AE-5).
●Operation panel
Operation panel Code
IP-100C IP100C
CP-160A CP160A
PSC box Code
For JUS (LA)*Single-phase 100〜120V PFL S
For JUS*, General Export 3-phase 200〜240V PFL D
For General Export Single-phase 200〜240V PFL K
For EU (CE) Single-phase 200〜240V PFL N
For China Single-phase 200〜240V PFL U
*JUS:North America and Central and South America.
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DLN-6390, DLN-6390-7 (September, 2003) 1/2
●The needle bar stroke is as high as 35mm.This offers increased
penetration of the needle into the material to improve adaptability
to heavy-weight materials.
●The machine demonstrates excellent sewing capabilities, when
sewing heavy-weight denim or multi-layered portions, that free it of
sewing troubles such as stitch gathering, stitch skipping and needle
breakage.
●The machine is able to sew material with a low presser foot
pressure while preventing the material from flapping. As a result,
the material can be sewn free of puckering.
●The top- and bottom-roller style feed mechanism forms seams with
increased consistency to achieve improved hemming quality while
reducing uneven hems.
SPECIFICATIONS
High-speed, Cylinder-bed, 1-needle, Needle-feed Lockstitch Machine
with Large Hook
DLN-6390
DLN-6390-7
(with automatic thread trimmer)
WHEN YOU PLACE ORDERS
DLN-6390-7
Model name DLN-6390 DLN-6390-7
Application Bottom-folding and hemming (lockstitch type)
Max.sewing speed 5,000rpm
Stitch length Standard gears:3.2mm (2.8mm) / Supplied gears:2.3mm,3.6mm /
Optional gears:2.1mm,2.5mm,4.2mm (utilized by changing pitch conversion gears)
Needle SCHMETS UY180GVS Nm140
range of use:Nm90 ~ Nm150 (equivalent to #14 ~ #22.5)
Needle bar stroke 35mm
Hook Automatic-lubrication type exclusive full-rotary 1.7-fold hook
Lift of the presser foot Max.14mm
Feed system Top- and bottom-roller style
Binder open/close type Manual type Driven by air cylinder
Compressed air and
air consumption ―0.5MPa (0.5kgf/F),10NR/min
Lubrication JUKI New Defrix Oil No.1 (equivalent to ISOVG7)
Cylinder-bed diameter 180mm
Weight of the machine head 34.5kg 36.5kg
●Without automatic thread trimmer ●With automatic thread trimmer
DLN6390S DLN6390S7W0
Application Code
Standard S
Application Code
Standard S
Wiper and automatic reverse feed function
Wiper Automatic reverse feed
function Code
Provided Not provided W0
Option Code
Not provided Z
With needle cooler A
1
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DLN-6390, DLN-6390-7 (September, 2003) 2/2
DEVICE CONFIGURATIONS BY MODEL
DEVICE CONFIGURATIONS BY MODEL
OPTIONS
Needle cooler
The needle cooler helps reduce the occurrence of thread breakage
caused by needle heat when sewing is performed at a speed of
4,000rpm or more.
The components differ with the type of machine head,i.e,with or
without the thread trimmer.Selections should be made by referring
to the following table.
DLN-6390 DLN-6390-7
Thread trimmer −Provided as standard
Manual binder
(coupled to the presser lifter)
Provided as standard −
Pneumatic AK device
(auto-lifter) −Provided as standard
Pneumatic binder
(coupled to the AK device)
−Provided as standard
Edge guide Accessory Accessory
Mechanical wiper −Provided as standard
Thread trimmer air blower
−Provided as standard
Needle cooler Option Option
Machine head Type Part No.
For DLN-6390 Mechanical valve type,
provided with regulator 400-04071
For DLN-6390-7 Solenoid valve type,
not provided with regulator 400-04070
Feed rollers,pressers,feed adjusting gears and binders from the UNION SPECIAL 63900 model machine can be attached to the
DLN-6390/-6390-7 with no additional machining or adjustments.
Presser foot
1/2" Part No.:300-31108 Binder
1/2" Part No.:300-15309 Feed roller
1/2" Part No.:276-38006 (Top roller)
1/2" Part No.:276-35705 (Bottom roller)
The shaded portion indicates the factory-attached gear present at the time of delivery.
It can be interchanged with other gears supplied with the machine to support four
different feed amounts.
Top gear Bottom gear
Feed pitch JUKI part No.
Engraved marker
JUKI part No.
Engraved marker
Remarks
4.2mm (6 stitch/inch) 300-37600 63949-47 300-37501 63949-33 Option
3.6mm (7 stitch/inch) 300-37303 63949-44 300-37402 63949-36 Supported by the gear supplied
with the machine.
3.2mm (8 stitch/inch) 300-33302 63949-41 300-33203 63949-39 Standard factory-attached gear
present at the time of delivery
2.8mm (9 stitch/inch) 300-33203 63949-39 300-33302 63949-41 Supported by changing over the
factory-attached top and bottom gears.
2.5mm (10 stitch/inch) 300-33104 63949-37 300-33401 63949-43 Option
2.3mm (11 stitch/inch) 300-37402 63949-36 300-37303 63949-44 Supported by the gear supplied
with the machine.
2.1mm (12 stitch/inch) 300-37501 63949-33 300-37600 63949-47 Option
■Parts provided as standard
■Options
■Table of feed amount adjustment/conversion gears
Hem width 3/8"
➀Part No.:300-31009
Hem width 1"
➁Part No.:277-94601
Hem width 1" (asm.)
➂Part No.:400-10327 1/2" roller (knurled type)
➃Part No.:300-20705 (Top roller)
➄Part No.:300-32106 (Bottom roller)
1" roller (knurled type)
➅Part No.:277-94403 (Top roller)
➆Part No.:277-94502 (Bottom roller)
●➀●➁●➂●➃●➅
●➄●➆
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DLN-9010 (September, 2003) 1/2
●Thanks to the needle-feed mechanism which offers excellent
efficiency of feed, the machine ensures accurate stitch pitches
(stitch length) as well as preventing slippage of the upper cloth.
The bottom feed's locus has been improved to match the
needle feed motion, thus the machine produces beautiful
seams without stitch gathering, even when it is used for sewing
slippery and difficult-to-feed material or for handling a difficult
process.
●The needle feed mechanism is a so-called "dry type", which
does not require oiling. With this mechanism, a highly reliable
machine structure, free from oil leakage troubles, has been
achieved. The frame, which requires only a minute quantity of
lubricating oil, is structured to eliminate oil leakage.
SPECIFICATIONS
Direct-drive, High-speed, Needle-feed, Lockstitch Machine
with AutomaticThreadTrimmer
DLN-9010
WHEN YOU PLACE ORDERS
DLN9010S
Machine head type Code
Standard S
Application Code
For light- to
medium-weight materials S
For heavy-weight materials H
Wiper and automatic reverse feed function
Wiper Automatic reverse
feed function Code
Not provided Provided 0B
Provided Provided WB
Device and
attachment Code
Not provided
Auto-lifter
(pedal-driven) AK118
DLN-9010SS-WB/CP-160D
Model name DLN-9010SS DLN-9010SH
Application For light- to medium-weight materials For heavy weight materials
Max.sewing speed 5,000rpm 4,000rpm
Max.stitch length 4.5mm*
Needle bar stroke 33mm
Lift of the presser foot By hand:5.5mm, By knee:15mm(max.), Auto:10mm
Needle (at the time of delivery) DB×1 (#11) #9〜#18 DB×1 (#21) #20〜#23
For JE:134 (Nm90) Nm65〜Nm110 For JE:134 (Nm130) Nm120〜Nm160
Hook Automatic-lubricating full-rotary hook
Lubrication Minute-quantity lubrication to needle bar and hook
Lubricating oil JUKI New Defrix Oil NO.1 (equivalent to ISO VG7)
Distance from needle to machine arm 300mm
Size of bed 517mm×178mm
Bobbin thread winder Built-in the machine head
Micro-lifter screw Provided as standard
Machine head drive Compact AC servomotor that is directly connected to the main shaft (direct-drive system)
Automatic reverse feed function Provided as standard (built-in solenoid type)
Power requirement/Power consumption Single-phase 100〜120V, 200〜240V, 3-phase 200〜240V/650VA
Total weight 87kg
SC910
●PSC box ●Operation panel
Operation panel Code
IP-100B IP100B
CP-160D CP160D
Control box Code
Standard S
Provided with built-in I/O board A
●Control box provided with built in I/O board
(Code A) should be selected for the machine
head equipped with the remaining bobbin
thread detector (AE-8).
PSC box Code
For JUS (LA)*Single-phase 100〜120V PFL S
For JUS*,General Export 3-phase 200〜240V PFL D
For General Export Single-phase 200〜240V PFL K
For EU (CE) Single-phase 200〜240V PFL N
For China Single-phase 200〜240V PFL U
*JUS:North America and Central and South America.
*The maximum sewing speed is 4,000 rpm or less in cases where the maximum stitch length is 3.5 mm or more.
1
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DLN-9010 (September, 2003) 2/2
*To retrofit the AE-8 to your existing machine, I/O unit A (part number: 400-06080), which is separately available, is required.
OPTIONS
Model Description
AK118
―
AE-8*
ED-4
―
Part No.
―
This switch, mounted on the reverse feed switch, enables handy control of various functions.
It is especially effective when operating the machine while standing.
When the amount of remaining bobbin thread reaches the setting, the buzzer will sound to warn
the operator not to press, on the front part of the foot pedal. With this function, the operator
doesn’t have to look away from the sewing work to check the bobbin thread.
(Only supported by the minute-quantity lubricating type machine)
When the sensor detects a material edge, it immediately stops the sewing machine and actuates
the thread trimmer. This enhances productivity by allowing the operator to conduct sewing
work without running to look out for missing stitches.
This device can be installed on the back of the face plate. It is very convenient for frequent use.
Feature
―
400-00380
GAE-080000A0
―
236-11056
Auto-lifter
Optional switch
Remaining bobbin
thread detector
Material edge sensor
Micro-lifter (asm.)
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DLU-5490N, 5490N-7 (September, 2003) 1/2
DLU-5490N DLU-5490N-7
Remaining bobbin thread detector (AE-4) Material edge sensor (ED-2)
●The walking foot provides stable feed at all times, assuring high quality.
It also eliminates the need for proficiency.
●The top-feed motion ideally synchronized with the bottom-feed motion
to uniformly feed the upper and lower cloths, assuring attractive stitches
and uniform gathering stitches. This leads to a higher value of finished
products.
●The maximum top-feed amount is 8mm. The top-feed amount has
been increased to assure stable gathering stitches.
DLU-5490N
DLU-5490N-7
(with automatic thread trimmer)
1-needle, Bottom andVariableTop-feed Lockstitch Machine
Model
AK85
AE-4*
ED-2
PF-6
―
Part No.
―
GAE-040000A0
―
―
112-43763
Description
Auto-lifter
Remaining bobbin
thread detector
Material edge sensor
Partial shirring device
Micro-lifter (asm.)
Feature
―
When the amount of remaining bobbin thread reaches the setting, the buzzer will sound to warn
the operator not to press on the front part of the foot pedal. With this function, the operator
doesn’t have to look away from the sewing work to check the bobbin thread.
When the sensor detects a material edge, it immediately stops the sewing machine and actuates
the thread trimmer. This enhances productivity by allowing the operator to conduct sewing
work without running to look out for missing stitches.
The partial shirring device permits very easy shirring.
This device can be installed on the back of the faceplate. It is very convenient for frequent use.
OPTIONS
*To retrofit the AE-4 to your existing machine, I/O unit A (part number: 400-06080), which is separately available, is required.
SPECIFICATIONS
Model name
Max. sewing speed
Max. stitch length
Max. top-feed amount
Needle bar stroke
Lift of the presser foot
Needle (at the time of delivery)
Hook
Lubrication
Lubricating oil
Automatic reverse feed function
Power requirement
Power consumption
Weight
4,500rpm
5mm
8mm
30.7mm
By hand: 5.5mm, By knee: 13mm
DB×1 (#14), For JE: 134 (Nm90)
Automatic-lubricating full-rotary hook
Automatic
JUKI New Defrix Oil No.1 (equivalent to ISO VG7)
―
―
―
Machine head: 30kg
Provided as standard
Single-phase 100〜120V, 200〜240V
3-phase 200〜240V
650VA
Total weight: 83kg
DLU-5490N-7-WB/CP-160A
1
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DLU-5490N, 5490N-7 (September, 2003) 2/2
WHEN YOU PLACE ORDERS
*Note ●When using the gauges L, M & N, attach them to the binder, etc.
Since the prices are separate, please ask us of them.
●Various gauges other than those shown are also available
.
DLU5490N
Application
For light-weight materials
For medium-weight materials
For heavy-weight materials
For edge welt seam
topstitching
To prevent it from catching
materials
For sewing sharp curves
Application
For elastic materials
For setting zipper (right)
For binding
For bottom hemming
For piping
For zipper attaching (left)
For preventing puckering
Code
BA
BB
BC
C
CG
D
Code
E
J
L*
M*
N*
P
S
DLU5490N 7
Code
Auto-lifter
(optional)
Notprovided
Provided
(AK85) AK
Wiper and automatic reverse feed function
Not provided
Provided
Wiper Automatic reverse
feed function
Provided
Provided
Code
0B
WB
SC910 M91S
●PSC box ●Motor for SC
Control box Code
Standard S
Provided with built-in I/O board A
Pulley belt Code
Standard S
●Control box provided with built in I/O board
(Code A) should be selected for the machine
head equipped with the remaining bobbin
thread detector (AE-4).
●Operation panel
Operation panel Code
IP-100C IP100C
CP-160A CP160A
PSC box Code
For JUS (LA)*Single-phase 100〜120V PFL S
For JUS*, General Export 3-phase 200〜240V PFL D
For General Export Single-phase 200〜240V PFL K
For EU (CE) Single-phase 200〜240V PFL N
For China Single-phase 200〜240V PFL U
*JUS:North America and Central and South America.
www.egemakine.com.tr

DLU-5494N-7/IP-100C (July, 2004) 1/2
DLU-5494N-7-WB/IP-100C
1-needle, Bottom andVariableTop-feed, Lockstitch Machine
with AutomaticThreadTrimmer and Program Shirring Control Device
SPECIFICATIONS
●The machine enables even inexperienced operators to perform
shirring operation smoothly and easily.
●The microcomputer-controlled shirring mechanism allows even
inexperienced operators to carry out shirring operations skillfully,
producing high-quality products with consistency. While shirring,
an operator can enter a program through the use of the teaching
function, thereby duplicating a high-quality shirring operation
performed program by a skilled operator.
DLU-5494N-7/IP-100C
DLU-5494N-7/IP-100C
4,000rpm (normal 3,500rpm)
5mm (normal feed), 3mm (reverse feed)
8mm
(top-feed amount varies depending on the type of gauge)
30.7mm
By hand:5.5mm, By knee:13mm (max.)
DB×1 (#14), For JE:134 (Nm75)
Automatic-lubricating full-rotary hook
Automatic
JUKI New Defrix Oil No.1 (equivalent to ISO VG7)
Provided as standard
Single-phase 100〜120V, 200〜240V, 3-phase 200〜240V
Power rating 400VA
83kg
Model name
Max. sewing speed
Max. stitch length
Max. top-feed amount
Needle bar stroke
Lift of the presser foot
Needle (at the time of delivery)
Hook
Lubrication
Lubricating oil
Automatic reverse feed function
Power requirement
Power consumption
Total weight
TARGETED INDUSTRIAL APPLICATIONS AND PROCESSES
Targeted industrial
applications
Men's and ladies' suits
Blazer coats
Coats
Blousons
Slacks
Skirts
Baby clothes
Men's shirts
Blouses
Dresses
One-piece dresses
Sportswear
Sweaters
Others
Processes
1) Runstitching process
Runstitch front edge, join shoulder,
sew center of back, seam side,
attach sleeve, etc.
2) Topstitching process
Topstitch front edge, topstitch sleeve
cuff, topstitch collar, topstitch
waistband, etc.
3) Gathering process
Attach yoke, attach cuff, join top and
bottom, etc.
4) Sewing process with attachment
used in combination with the
machine
Hem bottom, piping, binding, etc.
5) Others
Zipper-attachment process, blind-
stitching process, sewing processes
in which different materials are used
in combination, etc.
MEN'S AND LADIES' JACKETS
BLOUSES SKIRTS BABY CLOTHES
Seam side
Seam side/Join shoulder/
Attach sleeve Topstitch waistband/
Hem bottom Gathering
Join shoulder
The machine is ready to be used for broader applications, such as men's wear, ladies' wear,
jackets and baby clothes, increasing facility efficiency.
1
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DLU-5494N-7/IP-100C (July, 2004) 2/2
IT-supporting operation panel IP-100C Indication panel Control box/Compact servomotor unit
SC-910/M91
WHEN YOU PLACE ORDERS
OPTIONS
DLU5494N 7 / /
SC910 S M91S
Part No.
―
GAE-040000A0
MAH062000A0
MAZ061000A0
Model
AK85
AE-4
H062
Z061
Description
Auto-lifter
Remaining bobbin
thread detector
Stitch guide
Separating plate
Feature
―
When the amount of remaining bobbin thread reaches the setting,the buzzer will sound to warn
the operator not to press on the front part of the foot pedal. With this function, the operator
doesn't have to look away from the sewing work to check the bobbin thread.
―
●PSC box
PSC box Code
For JUS (LA)*Single-phase 100〜120V S
For JUS*, General Export 3-phase 200〜240V D
For General Export Single-phase 200〜240V K
For EU (CE) Single-phase 200〜240V N
For China Single-phase 200〜240V U
Control box Code
Standard S
Pulley belt Code
Standard S
*JUS:North America and Central and South America
●Motor for SC
Gauge set
Application
For medium-weight
materials (standard)
Code
BB* Code
0B
WB
Code
AK85
Code
H062/Z061
Attachment
(optional)
Not provided
Stitch guide and
Separating plate
Auto-lifter
(optional)
Not provided
Provided (AK85)
*Various gauges other than those
shown are also available.
Wiper and automatic reverse feed function
Wiper
Not provided
Provided
Automatic reverse
feed function
Provided
Provided
The machine is delivered in five units as described below.
5
4
3
2
1
Machine head (DLU-5494N-7)
Control box (SC-910)
Motor (M91)
Operation panel (IP-100C)
SC-910/IP-100C supporting kit (KT-01)
Stitch guide H062
Separating plate Z061
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DLD-5430N, 5430N-7 (September, 2003) 1/2
DLD-5430N DLD-5430N-7
Remaining bobbin thread detector (AE-4) Gathering attachment (Q036)Material edge sensor (ED-2)
●With optional devices such as a partial shirring device (PF-7) and
gathering attachment mounted on the machine, beautiful gathers
can be sewn with enhanced efficiency. This new, upgraded-quality
machine provides not only operating comfort, but also dramatically
improved seam quality, further cost reduction, and excellent
productivity.
●The thread take-up mechanism, thread path components and
differential feed mechanism have all been improved. Thanks to
these improvements, partial shirring can be performed with
minimum tension applied to the material, thus leading to greater
flexibility in responding to different types of material.
DLD-5430N
DLD-5430N-7
(with automatic thread trimmer)
1-needle, Differential-feed, Lockstitch Machine
Model
AK85
AE-4*
ED-2
PF-7
Q036
―
Part No.
―
GAE-040000A0
―
―
―
112-43763
Description
Auto-lifter
Remaining bobbin
thread detector
Material edge sensor
Partial shirring device
Gathering attachment
Micro-lifter (asm.)
Feature
―
When the amount of remaining bobbin thread reaches the setting, the buzzer will sound to warn
the operator not to press on the front part of the foot pedal. With this function, the operator
doesn’t have to look away from the sewing work to check the bobbin thread.
When the sensor detects a material edge, it immediately stops the sewing machine and actuates
the thread trimmer. This enhances productivity by allowing the operator to conduct sewing
work without running to look out for missing stitches.
The partial shirring device permits very easy shirring.
For high-quality gathering, both effectively and consistently.
This device can be installed on the back of the faceplate. It is very convenient for frequent use.
OPTIONS
*To retrofit the AE-4 to your existing machine, I/O unit A (part number: 400-06080), which is separately available, is required.
SPECIFICATIONS
Model name
Max. sewing speed
Max. stitch length
Max. top-feed amount
Needle bar stroke
Lift of the presser foot
Needle (at the time of delivery)
Hook
Lubrication
Lubricating oil
Automatic reverse feed function
Power requirement
Power consumption
Weight
4,500rpm
5mm
Shirring 1:1.5 (max. 1:3*), Stretching 1:0.5
30.7mm
By hand: 5.5mm, By knee: 13mm
DB×1 (#14), For JE: 134 (Nm90)
Automatic-lubricating full-rotary hook
Automatic
JUKI New Defrix Oil No.1 (equivalent to ISO VG7)
―
―
―
Machine head: 29kg
Provided as standard
Single-phase 100〜120V, 200〜240V
3-phase 200〜240V
650VA
Total weight: 82kg
*This ratio applies provided that the stitch length does not exceed 2.5mm.
DLD-5430N-7-WB/CP-160A
1
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DLD-5430N, 5430N-7 (September, 2003) 2/2
WHEN YOU PLACE ORDERS
DLD5430N7
Code
Auto-lifter
(optional)
Notprovided
Provided (AK85) AK
Wiper and automatic reverse feed function
Not provided
Provided
Wiper Automatic reverse
feed function
Provided
Provided
Code
0B
WB
SC910 M91S
●PSC box ●Motor for SC
Control box Code
Standard S
Provided with built-in I/O board A
Pulley belt Code
Standard S
●Control box provided with built in I/O board
(Code A) should be selected for the machine
head equipped with the remaining bobbin
thread detector (AE-4).
●Operation panel
Operation panel Code
IP-100C IP100C
CP-160A CP160A
PSC box Code
For JUS(LA)*Single-phase 100〜120V PFL S
For JUS*, General Export 3-phase 200〜240V PFL D
For General Export Single-phase 200〜240V PFL K
For EU (CE) Single-phase 200〜240V PFL N
For China Single-phase 200〜240V PFL U
*JUS:North America and Central and South America.
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