Jungheinrich EKS 110 User manual

Operating Instructions
51085451
EKS 110
G
04.08 -
07.08

0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
FUsed before safety instructions which must be observed to avoid danger to
personnel.
MUsed before notices which must be observed to avoid material damage.
ZUsed before notices and explanations.
tUsed to indicate standard equipment.
oUsed to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: [phone]
www.jungheinrich.com
0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
FUsed before safety instructions which must be observed to avoid danger to
personnel.
MUsed before notices which must be observed to avoid material damage.
ZUsed before notices and explanations.
tUsed to indicate standard equipment.
oUsed to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: [phone]
www.jungheinrich.com

0108.GB
0108.GB

I 1
0708.GB
Table of Contents
A Correct use and application of the truck
B Truck Description
1 Application ...................................................................................... B 1
2 Assemblies ...................................................................................... B 2
2.1 Truck ............................................................................................... B 3
2.2 Technical description – load lifting device ....................................... B 4
3 Standard Version Specifications ..................................................... B 5
3.1 Performance data ........................................................................... B 5
3.2 Dimensions ..................................................................................... B 6
3.3 EN norms ........................................................................................ B 7
3.4 Conditions of use ............................................................................ B 7
4 Decals ............................................................................................. B 8
4.1 Data plate, truck .............................................................................. B 9
4.2 Capacity decal, capacity / load centre of gravity / lift height ........... B 9
C Transport and Commissioning
1 Lifting by crane ................................................................................ C 1
1.1 Securing the Truck for Transport. ................................................... C 2
2 Commissioning ............................................................................... C 2
3 Operating the truck without its own drive system ............................ C 3
D Battery Maintenance, Charging & Replacement
1 Safety Regulations for handling acid batteries ................................ D 1
2 Battery types ................................................................................... D 2
3 Exposing the battery ....................................................................... D 2
4 Charging the battery ....................................................................... D 3
5 Battery removal and installation ...................................................... D 4
6 Driver’s display ................................................................................ D 5
I 1
0708.GB
Table of Contents
A Correct use and application of the truck
B Truck Description
1 Application ...................................................................................... B 1
2 Assemblies ...................................................................................... B 2
2.1 Truck ............................................................................................... B 3
2.2 Technical description – load lifting device ....................................... B 4
3 Standard Version Specifications ..................................................... B 5
3.1 Performance data ........................................................................... B 5
3.2 Dimensions ..................................................................................... B 6
3.3 EN norms ........................................................................................ B 7
3.4 Conditions of use ............................................................................ B 7
4 Decals ............................................................................................. B 8
4.1 Data plate, truck .............................................................................. B 9
4.2 Capacity decal, capacity / load centre of gravity / lift height ........... B 9
C Transport and Commissioning
1 Lifting by crane ................................................................................ C 1
1.1 Securing the Truck for Transport. ................................................... C 2
2 Commissioning ............................................................................... C 2
3 Operating the truck without its own drive system ............................ C 3
D Battery Maintenance, Charging & Replacement
1 Safety Regulations for handling acid batteries ................................ D 1
2 Battery types ................................................................................... D 2
3 Exposing the battery ....................................................................... D 2
4 Charging the battery ....................................................................... D 3
5 Battery removal and installation ...................................................... D 4
6 Driver’s display ................................................................................ D 5

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I 2
E Operation
1 Safety regulations for the operation of industrial trucks .................. E 1
2 Controls and displays ...................................................................... E 2
3 Starting up the truck ........................................................................ E 8
3.1 Daily checks and operations to be performed before starting work E 8
3.2 Switching on the truck ..................................................................... E 9
4 Industrial Truck Operation ............................................................... E 10
4.1 Safety regulations for truck operation ............................................. E 10
4.2 Travel, steering, braking ................................................................. E 11
4.3 Travelling in “pedestrian” touch mode (o) ...................................... E 16
4.4 Lifting and lowering the operator platform ....................................... E 17
4.5 Auxiliary Lift – lifting and lowering ................................................... E 18
4.6 Lifting and lowering in pedestrian touch mode (o) ......................... E 19
4.7 Lifting and lowering the operator platform with lift cutout (o) ......... E 21
4.8 Lifting and depositing loads ............................................................ E 22
4.9 Adjusting the forks (o) .................................................................... E 23
4.10 Walk-on load section with pallet guard (o) ..................................... E 23
4.11 Parking the truck securely ............................................................... E 25
4.12 Negotiating narrow aisles ................................................................ E 25
5 Emergency lowering ....................................................................... E 31
6 Displays .......................................................................................... E 32
6.1 Driver’s display (t) ......................................................................... E 32
6.2 Driver’s Display LED Buttons .......................................................... E 34
7 Keypad (CANCODE) (o) ................................................................ E 35
7.1 Code Lock ....................................................................................... E 35
7.2 Parameters ..................................................................................... E 36
7.3 Parameter settings .......................................................................... E 37
8 Changing truck parameters ............................................................. E 40
9 Troubleshooting .............................................................................. E 41
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I 2
E Operation
1 Safety regulations for the operation of industrial trucks .................. E 1
2 Controls and displays ...................................................................... E 2
3 Starting up the truck ........................................................................ E 8
3.1 Daily checks and operations to be performed before starting work E 8
3.2 Switching on the truck ..................................................................... E 9
4 Industrial Truck Operation ............................................................... E 10
4.1 Safety regulations for truck operation ............................................. E 10
4.2 Travel, steering, braking ................................................................. E 11
4.3 Travelling in “pedestrian” touch mode (o) ...................................... E 16
4.4 Lifting and lowering the operator platform ....................................... E 17
4.5 Auxiliary Lift – lifting and lowering ................................................... E 18
4.6 Lifting and lowering in pedestrian touch mode (o) ......................... E 19
4.7 Lifting and lowering the operator platform with lift cutout (o) ......... E 21
4.8 Lifting and depositing loads ............................................................ E 22
4.9 Adjusting the forks (o) .................................................................... E 23
4.10 Walk-on load section with pallet guard (o) ..................................... E 23
4.11 Parking the truck securely ............................................................... E 25
4.12 Negotiating narrow aisles ................................................................ E 25
5 Emergency lowering ....................................................................... E 31
6 Displays .......................................................................................... E 32
6.1 Driver’s display (t) ......................................................................... E 32
6.2 Driver’s Display LED Buttons .......................................................... E 34
7 Keypad (CANCODE) (o) ................................................................ E 35
7.1 Code Lock ....................................................................................... E 35
7.2 Parameters ..................................................................................... E 36
7.3 Parameter settings .......................................................................... E 37
8 Changing truck parameters ............................................................. E 40
9 Troubleshooting .............................................................................. E 41

I 3
0708.GB
F Industrial Truck Maintenance
1 Operational safety and environmental protection ........................... F 1
2 Maintenance safety regulations ...................................................... F 1
3 Servicing and inspection ................................................................. F 2
4 Maintenance checklist ..................................................................... F 3
5 Lubrication schedule ....................................................................... F 5
5.1 Fuels, coolants and lubricants ........................................................ F 6
6 Maintenance Instructions ................................................................ F 7
6.1 Preparing the truck for maintenance and repairs ............................ F 7
6.2 Tightening the wheel nuts ............................................................... F 7
6.3 Using the mast retainer ................................................................... F 8
6.4 Open the front panel ....................................................................... F 9
6.5 Exposing the electrical system ........................................................ F 10
6.6 Checking electrical fuses ................................................................ F 11
6.7 Recommissioning ............................................................................ F 12
7 Decommissioning the industrial truck ............................................. F 12
7.1 Prior to decommissioning: ............................................................... F 12
7.2 During decommissioning: ................................................................ F 12
7.3 Returning the truck to operation after decommissioning ................. F 13
8 Safety checks to be performed at regular intervals and following
any unusual incidents ..................................................................... F 13
9 Final de-commissioning, disposal ................................................... F 13
I 3
0708.GB
F Industrial Truck Maintenance
1 Operational safety and environmental protection ........................... F 1
2 Maintenance safety regulations ...................................................... F 1
3 Servicing and inspection ................................................................. F 2
4 Maintenance checklist ..................................................................... F 3
5 Lubrication schedule ....................................................................... F 5
5.1 Fuels, coolants and lubricants ........................................................ F 6
6 Maintenance Instructions ................................................................ F 7
6.1 Preparing the truck for maintenance and repairs ............................ F 7
6.2 Tightening the wheel nuts ............................................................... F 7
6.3 Using the mast retainer ................................................................... F 8
6.4 Open the front panel ....................................................................... F 9
6.5 Exposing the electrical system ........................................................ F 10
6.6 Checking electrical fuses ................................................................ F 11
6.7 Recommissioning ............................................................................ F 12
7 Decommissioning the industrial truck ............................................. F 12
7.1 Prior to decommissioning: ............................................................... F 12
7.2 During decommissioning: ................................................................ F 12
7.3 Returning the truck to operation after decommissioning ................. F 13
8 Safety checks to be performed at regular intervals and following
any unusual incidents ..................................................................... F 13
9 Final de-commissioning, disposal ................................................... F 13

0708.GB
I 4
0708.GB
I 4

1
0506.GB
Appendix
JH Traction Battery Operating Instructions
ZThese operating instructions apply only to Jungheinrich battery models. If using
another brand, refer to the manufacturer's operating instructions.
1
0506.GB
Appendix
JH Traction Battery Operating Instructions
ZThese operating instructions apply only to Jungheinrich battery models. If using
another brand, refer to the manufacturer's operating instructions.

0506.GB
2
0506.GB
2

A 1
1107.GB
A Correct use and application of the truck
ZThe “Guidelines for the Correct Use and Application of Industrial Trucks“ (VDMA) are
supplied with the truck. The guidelines form part of these operating instructions and
must be observed. National regulations apply in full.
The truck described in the present operator manual is an industrial truck designed for
lifting and transporting load units.
It must be used, operated and serviced in accordance with the present instructions.
Any other type of use is beyond the scope of application and can result in damage to
personnel, the truck or property. In particular, avoid overloading the truck with loads
which are too heavy or placed on one side. The data plate attached to the truck or the
load diagram are binding for the maximum load capacity. The industrial truck must
not be used in fire or explosion endangered areas or in places which can result in
corrosion or produce dust.
Proprietor responsibilities: For the purposes of the present operator manual, the
“proprietor” is defined as any natural or legal person who either uses the industrial
truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting)
the proprietor is considered the person who, in accordance with existing contractual
agreements between the owner and user of the industrial truck, is charged with
operational duties.
The proprietor must ensure that the truck is only used for the purpose it is designed
for and that all dangers to life and limb of the user and third parties are avoided.
Furthermore, accident prevention regulations, safety regulations and operating,
servicing and repair guidelines must be followed. The proprietor must ensure that all
truck users have read and understood this operator manual.
MFailure to comply with the operator manual shall invalidate the warranty. The same
applies if improper work is carried out on the truck by the customer or third parties
without the permission of the manufacturer’s customer service department.
Mounting attachments: The mounting or installation of additional equipment which
affects or supplements the performance of the industrial truck requires the written
permission of the manufacturer. In some cases, local authority approval shall be
required.
Approval of the local authorities however does not constitute the manufacturer’s
approval.
A 1
1107.GB
A Correct use and application of the truck
ZThe “Guidelines for the Correct Use and Application of Industrial Trucks“ (VDMA) are
supplied with the truck. The guidelines form part of these operating instructions and
must be observed. National regulations apply in full.
The truck described in the present operator manual is an industrial truck designed for
lifting and transporting load units.
It must be used, operated and serviced in accordance with the present instructions.
Any other type of use is beyond the scope of application and can result in damage to
personnel, the truck or property. In particular, avoid overloading the truck with loads
which are too heavy or placed on one side. The data plate attached to the truck or the
load diagram are binding for the maximum load capacity. The industrial truck must
not be used in fire or explosion endangered areas or in places which can result in
corrosion or produce dust.
Proprietor responsibilities: For the purposes of the present operator manual, the
“proprietor” is defined as any natural or legal person who either uses the industrial
truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting)
the proprietor is considered the person who, in accordance with existing contractual
agreements between the owner and user of the industrial truck, is charged with
operational duties.
The proprietor must ensure that the truck is only used for the purpose it is designed
for and that all dangers to life and limb of the user and third parties are avoided.
Furthermore, accident prevention regulations, safety regulations and operating,
servicing and repair guidelines must be followed. The proprietor must ensure that all
truck users have read and understood this operator manual.
MFailure to comply with the operator manual shall invalidate the warranty. The same
applies if improper work is carried out on the truck by the customer or third parties
without the permission of the manufacturer’s customer service department.
Mounting attachments: The mounting or installation of additional equipment which
affects or supplements the performance of the industrial truck requires the written
permission of the manufacturer. In some cases, local authority approval shall be
required.
Approval of the local authorities however does not constitute the manufacturer’s
approval.

1107.GB
A 2
1107.GB
A 2

B 1
0708.GB
B Truck Description
1 Application
The EKS110 is an electric, threewheel vertical stockpicker.
It is designed to transport and pick goods on level surfaces in accordance with
DIN15185.
It is designed to lift open bottom, cross-board pallets and roll cages.
FThe truck is not suitable for stacking pallets in rack systems.
The driver's cab rises together with the load handler to provide excellent visibility and
easy access to the various rack heights
The racks must be set up for the EKS110. The safety distances stipulated by the
manufacturer (e.g. EN 1726-2 item 7.3.2) must be observed. The ground surface
must comply with DIN 15185. Guide rails must be provided in the narrow aisles for
the rail guidance system.
Vulkollan guide wheels attached to the truck chassis guide the truck between the
guide rails.
The standard truck is fitted with a single mast or a double mast (ZZ mast) (see table
in Chapter B for lift heights). An auxiliary lift, capable of raising the load fork by further
800 mm, is available optionally.
The rated capacity can be found on the data plate or the Qmax capacity decal. The
dimensions of the load fork are appropriate for the type and number of pallets or
trolleys to be lifted.
B 1
0708.GB
B Truck Description
1 Application
The EKS110 is an electric, threewheel vertical stockpicker.
It is designed to transport and pick goods on level surfaces in accordance with
DIN15185.
It is designed to lift open bottom, cross-board pallets and roll cages.
FThe truck is not suitable for stacking pallets in rack systems.
The driver's cab rises together with the load handler to provide excellent visibility and
easy access to the various rack heights
The racks must be set up for the EKS110. The safety distances stipulated by the
manufacturer (e.g. EN 1726-2 item 7.3.2) must be observed. The ground surface
must comply with DIN 15185. Guide rails must be provided in the narrow aisles for
the rail guidance system.
Vulkollan guide wheels attached to the truck chassis guide the truck between the
guide rails.
The standard truck is fitted with a single mast or a double mast (ZZ mast) (see table
in Chapter B for lift heights). An auxiliary lift, capable of raising the load fork by further
800 mm, is available optionally.
The rated capacity can be found on the data plate or the Qmax capacity decal. The
dimensions of the load fork are appropriate for the type and number of pallets or
trolleys to be lifted.

0708.GB
B 2
2 Assemblies
Item Description Item Description
1tOverhead guard 8 tElectrical system cover
2oDuplex mast 9 oGuide rollers
3tTraction controller 10 tFront panel
4tSide gate
(from 1200 mm)
11 tDrive wheel
5tSingle mast 12 tBattery cover
6tLoad fork 13 tDriver’s display
7tOperator platform
t= Standard equipment o= Optional equipment
1
2
3
5
6
4
12
13
9
8
7
1011
0708.GB
B 2
2 Assemblies
Item Description Item Description
1tOverhead guard 8 tElectrical system cover
2oDuplex mast 9 oGuide rollers
3tTraction controller 10 tFront panel
4tSide gate
(from 1200 mm)
11 tDrive wheel
5tSingle mast 12 tBattery cover
6tLoad fork 13 tDriver’s display
7tOperator platform
t= Standard equipment o= Optional equipment
1
2
3
5
6
4
12
13
9
8
7
1011

B 3
0708.GB
2.1 Truck
Safety devices: Enclosed truck contour The drive wheel (10) is protected with a
robust ramming protection. The operator’s platform (7) is vibration proof. The
overhead guard (1) protects the driver from any falling objects. The side gates (4) on
both sides of the operator’s platform (7) interrupt all travelling and lifting movements
where lift heights exceed 1200 mm. In the “Rail guidance with aisle recognition” (o)
operating mode in narrow aisles, the “two-handed operation” (o) button also needs
to be pressed in addition to travelling and lifting. During travelling as well as lifting, the
two-handed operation prevents the operator from reaching into the rack. In
hazardous situations, all electrical factions can be disconnected with the main switch.
Design: The truck is a three-wheel vehicle with steered drive wheel (11) within the
truck’s contour. Easily accessible front panel (10), a detachable battery panel (12)
and an easily removable electrical system cover (8) provide easy access to all the
components.
Drive: The drive unit is mounted centrally. The 2.5kW three phase traction motor
drives the drive wheel through a spur bevel gear transmission. Infinitely variable
speed of the traction motor with the electronic traction current controller. Switching
the travel direction with the traction controller (3) causes the truck to brake
electronically (plugging). When the traction controller is set to neutral, the traction
motor acts as a generator brake.
Steering: The steering range on both sides is 90°. The steering wheel acts on the
steering transmission motor electrically, which transmits the steering movement to
the drive wheel via a chain.Steering is void in the “Rail guide with aisle recognition”
(o) operating mode.
Controls and display instruments: Controls and display instruments are clearly
arranged on the operator platform. A traction controller (3) controls the speed. The
lifting, lowering and horn functions can be accessed with keys without encompassing.
If the truck is fitted with an auxiliary lift (o) “Z” the controls for lifting/lowering the
auxiliary lift are also arranged on the load side (on the auxiliary lift).
The driver’s display (13)shows the battery charge, the operating hours as well as
service and diagnostic data. A wheel status indicator shows the actual steering angle
of the drive wheel.
There are various possible combinations which are functionally similar (second
operator platform, two-handed operation).
Brake system: Braking is performed by changing travel direction with the controller
(3) (inversion braking), or by releasing the controlling (coasting).
When the electrical system is cut out, the spring pressure brake acts as a parking
brake.
B 3
0708.GB
2.1 Truck
Safety devices: Enclosed truck contour The drive wheel (10) is protected with a
robust ramming protection. The operator’s platform (7) is vibration proof. The
overhead guard (1) protects the driver from any falling objects. The side gates (4) on
both sides of the operator’s platform (7) interrupt all travelling and lifting movements
where lift heights exceed 1200 mm. In the “Rail guidance with aisle recognition” (o)
operating mode in narrow aisles, the “two-handed operation” (o) button also needs
to be pressed in addition to travelling and lifting. During travelling as well as lifting, the
two-handed operation prevents the operator from reaching into the rack. In
hazardous situations, all electrical factions can be disconnected with the main switch.
Design: The truck is a three-wheel vehicle with steered drive wheel (11) within the
truck’s contour. Easily accessible front panel (10), a detachable battery panel (12)
and an easily removable electrical system cover (8) provide easy access to all the
components.
Drive: The drive unit is mounted centrally. The 2.5kW three phase traction motor
drives the drive wheel through a spur bevel gear transmission. Infinitely variable
speed of the traction motor with the electronic traction current controller. Switching
the travel direction with the traction controller (3) causes the truck to brake
electronically (plugging). When the traction controller is set to neutral, the traction
motor acts as a generator brake.
Steering: The steering range on both sides is 90°. The steering wheel acts on the
steering transmission motor electrically, which transmits the steering movement to
the drive wheel via a chain.Steering is void in the “Rail guide with aisle recognition”
(o) operating mode.
Controls and display instruments: Controls and display instruments are clearly
arranged on the operator platform. A traction controller (3) controls the speed. The
lifting, lowering and horn functions can be accessed with keys without encompassing.
If the truck is fitted with an auxiliary lift (o) “Z” the controls for lifting/lowering the
auxiliary lift are also arranged on the load side (on the auxiliary lift).
The driver’s display (13)shows the battery charge, the operating hours as well as
service and diagnostic data. A wheel status indicator shows the actual steering angle
of the drive wheel.
There are various possible combinations which are functionally similar (second
operator platform, two-handed operation).
Brake system: Braking is performed by changing travel direction with the controller
(3) (inversion braking), or by releasing the controlling (coasting).
When the electrical system is cut out, the spring pressure brake acts as a parking
brake.

0708.GB
B 4
Hydraulic system: The lift and lower functions are activated using control keys.
Switching on the lift function causes the pumping set to start, feeding hydraulic oil
from the oil tank into the lift cylinder. A hydraulic accumulator and flow control valve
provide dampened lifting and lowering.
Electrical System: Service laptop connection interface:
– To configure all the key truck data (deceleration and acceleration patterns, cut-outs
etc.) rapidly and reliably.
– To read off the error log to analyse fault causes.
– To simulate and analyse program operations.
The controller is CAN-Bus enabled.
The controller ensures a smooth approach to and depositing of the load.
Highly efficient threephase technology with energy recovery for the drive motor
provides high travel speeds and better use of energy.
The 24 volt MOSFET threephase controller provides smooth start-up.
2.2 Technical description – load lifting device
Lift mechanism A welded single mast (5). The load carriage with the operator
platform (7) and forks (6) runs on flanged rollers to ensure low frictional loss and low
energy consumption. Lifting is caused by the extension of the hydraulic cylinders. In
aux. lift (o) the load fork (6) is lifted using a centrally mounted lift cylinder via a
returning chain.
The truck can be fitted with a duplex mast (2).
0708.GB
B 4
Hydraulic system: The lift and lower functions are activated using control keys.
Switching on the lift function causes the pumping set to start, feeding hydraulic oil
from the oil tank into the lift cylinder. A hydraulic accumulator and flow control valve
provide dampened lifting and lowering.
Electrical System: Service laptop connection interface:
– To configure all the key truck data (deceleration and acceleration patterns, cut-outs
etc.) rapidly and reliably.
– To read off the error log to analyse fault causes.
– To simulate and analyse program operations.
The controller is CAN-Bus enabled.
The controller ensures a smooth approach to and depositing of the load.
Highly efficient threephase technology with energy recovery for the drive motor
provides high travel speeds and better use of energy.
The 24 volt MOSFET threephase controller provides smooth start-up.
2.2 Technical description – load lifting device
Lift mechanism A welded single mast (5). The load carriage with the operator
platform (7) and forks (6) runs on flanged rollers to ensure low frictional loss and low
energy consumption. Lifting is caused by the extension of the hydraulic cylinders. In
aux. lift (o) the load fork (6) is lifted using a centrally mounted lift cylinder via a
returning chain.
The truck can be fitted with a duplex mast (2).

B 5
0708.GB
3 Standard Version Specifications
ZTechnical data specified in accordance with VDI 2198.
Technical modifications and additions reserved.
3.1 Performance data
Description
Q Rated capacity 1000 kg
C Load centre of gravity distance 600 mm
Travel speed with / without rated load 9,8 / 10,1 km/h
Ast
b1
Wa
h
h3
h9
h7
l
y
h12
h1 h4
h1 h4Q
C
a
2
a
2
l2
(l1)
B 5
0708.GB
3 Standard Version Specifications
ZTechnical data specified in accordance with VDI 2198.
Technical modifications and additions reserved.
3.1 Performance data
Description
Q Rated capacity 1000 kg
C Load centre of gravity distance 600 mm
Travel speed with / without rated load 9,8 / 10,1 km/h
Ast
b1
Wa
h
h3
h9
h7
l
y
h12
h1 h4
h1 h4Q
C
a
2
a
2
l2
(l1)

0708.GB
B 6
3.2 Dimensions
(all dimensions in mm)
Standard-mast-model
(all dimensions in mm)
1) when fitted with overhead guard (o): h1= 2270 mm
h4= 3270 mm
2) For rotating in front of the occupied pallet space according to VDI 2198
(diagonal method)
Description Single-
Mast
Double-
Mast
h Load fork lowered 80 80
h7Operator’s platform lowered 200 200
h9Aux. lift 800 800
y Wheelbase 1300 1360
l Fork length (standard) 1200 1200
l1Truck length l + 1695 l +1765
l2Headlength 1695 1765
b1Truck width 810 940
a Safety distance 200 200
WaTurning radius 1518 1578
Ast Working aisle width2)
Pallet 800x1200 length
Pallet 1000x1200 traverse
3153
3040
3220
3106
Net. weight See data plate, truck
Description Single mast Duplex mast
h3Lift 1000 1600 1900 2800
h12 Operator's platform lifted 1200 1800 2100 3000
h1Height 16601) 2270 2570 2270
h4Extended mast height 26601) 3870 4170 5070
0708.GB
B 6
3.2 Dimensions
(all dimensions in mm)
Standard-mast-model
(all dimensions in mm)
1) when fitted with overhead guard (o): h1= 2270 mm
h4= 3270 mm
2) For rotating in front of the occupied pallet space according to VDI 2198
(diagonal method)
Description Single-
Mast
Double-
Mast
h Load fork lowered 80 80
h7Operator’s platform lowered 200 200
h9Aux. lift 800 800
y Wheelbase 1300 1360
l Fork length (standard) 1200 1200
l1Truck length l + 1695 l +1765
l2Headlength 1695 1765
b1Truck width 810 940
a Safety distance 200 200
WaTurning radius 1518 1578
Ast Working aisle width2)
Pallet 800x1200 length
Pallet 1000x1200 traverse
3153
3040
3220
3106
Net. weight See data plate, truck
Description Single mast Duplex mast
h3Lift 1000 1600 1900 2800
h12 Operator's platform lifted 1200 1800 2100 3000
h1Height 16601) 2270 2570 2270
h4Extended mast height 26601) 3870 4170 5070

B 7
0708.GB
3.3 EN norms
Noise emission: 64 dB(A)
in accordance with EN 12053 as harmonised with
ISO 4871.
ZThe noise emission level is calculated in accordance with standard procedures and
takes into account the noise level when travelling, lifting and when idle. The noise
level is measured at the driver’s ear.
Vibration: 0.8 m/s2
in accordance with EN 13059.
ZThe vibration acceleration acting on the body in the operating position is, in
accordance with standard procedures, the linearly integrated, weighted acceleration
in the vertical direction. It is calculated when travelling over thresholds at constant
speed.
Electromagnetic compatibility (EMC)
The manufacturer confirms that equipment complies with
tolerance levels for electromagnetic emissions and
resistance as well as static electricity discharge testing in
accordance with EN 12895 including the normative
procedures contained therein.
ZNo changes to electrical or electronic components or their assembly may be made
without the written agreement of the manufacturer.
3.4 Conditions of use
Ambient temperature
- operating at 5°C to 40°C
ZSpecial equipment and authorisation are required if the truck is to be constantly used
in conditions of extreme temperature or air humidity fluctuations.
B 7
0708.GB
3.3 EN norms
Noise emission: 64 dB(A)
in accordance with EN 12053 as harmonised with
ISO 4871.
ZThe noise emission level is calculated in accordance with standard procedures and
takes into account the noise level when travelling, lifting and when idle. The noise
level is measured at the driver’s ear.
Vibration: 0.8 m/s2
in accordance with EN 13059.
ZThe vibration acceleration acting on the body in the operating position is, in
accordance with standard procedures, the linearly integrated, weighted acceleration
in the vertical direction. It is calculated when travelling over thresholds at constant
speed.
Electromagnetic compatibility (EMC)
The manufacturer confirms that equipment complies with
tolerance levels for electromagnetic emissions and
resistance as well as static electricity discharge testing in
accordance with EN 12895 including the normative
procedures contained therein.
ZNo changes to electrical or electronic components or their assembly may be made
without the written agreement of the manufacturer.
3.4 Conditions of use
Ambient temperature
- operating at 5°C to 40°C
ZSpecial equipment and authorisation are required if the truck is to be constantly used
in conditions of extreme temperature or air humidity fluctuations.

0708.GB
B 8
4 Decals
Item Description
14 Decal “Do not reach through the mast”.
15 Truck data plate
16 Capacity decal, capacity / load centre of gravity / lift height
17 Test sticker (o)
18 Decal “Risk of shearing / trapping”
19 Decal “Do not step beneath the lifting device”
20 Decal “Caution Touch mode operation”
21 Decal “No second passenger”
22 Decal: “Caution: Electronics system and low voltage"
23 Strapping points for lifting by crane
24 Jack contact points
17
16
15
14
24
23 24 23
22
19
20
18
21
1
2
1
1
1
0
9
8
7
6
5
4
3
2
1
2000
0708.GB
B 8
4 Decals
Item Description
14 Decal “Do not reach through the mast”.
15 Truck data plate
16 Capacity decal, capacity / load centre of gravity / lift height
17 Test sticker (o)
18 Decal “Risk of shearing / trapping”
19 Decal “Do not step beneath the lifting device”
20 Decal “Caution Touch mode operation”
21 Decal “No second passenger”
22 Decal: “Caution: Electronics system and low voltage"
23 Strapping points for lifting by crane
24 Jack contact points
17
16
15
14
24
23 24 23
22
19
20
18
21
1
2
1
1
1
0
9
8
7
6
5
4
3
2
1
2000

B 9
0708.GB
4.1 Data plate, truck
ZFor queries regarding the truck or spare part orders, please indicate the serial
number (27).
4.2 Capacity decal, capacity / load centre of gravity / lift height
The capacity decal (16)indicates the capacity Q of the truck in kg with a vertical
upright mast. It shows in tabular form the maximum capacity for a given load centre
of gravity D (in mm) and the required lift height H (in mm)..
Example of how to calculate the maximum capacity:
For a load centre of gravity D of 600 mm and a maximum lift height H of 1000 mm the
maximum load bearing capacity Q is 1000 kg.
Item Description Item Description
26 Type 32 Manufacturer
27 Serial no. 33 Min./Max. battery weight (kg)
28 Rated capacity (kg) 34 Drive output (kw)
29 Battery voltage (V) 35 Load centre of gravity (mm)
30 Net weight w.o. battery (kg) 36 Year of manufacture
31 Manufacturer’s logo 37 Option
32
31
3330
3429
3528
3627
3726
B 9
0708.GB
4.1 Data plate, truck
ZFor queries regarding the truck or spare part orders, please indicate the serial
number (27).
4.2 Capacity decal, capacity / load centre of gravity / lift height
The capacity decal (16)indicates the capacity Q of the truck in kg with a vertical
upright mast. It shows in tabular form the maximum capacity for a given load centre
of gravity D (in mm) and the required lift height H (in mm)..
Example of how to calculate the maximum capacity:
For a load centre of gravity D of 600 mm and a maximum lift height H of 1000 mm the
maximum load bearing capacity Q is 1000 kg.
Item Description Item Description
26 Type 32 Manufacturer
27 Serial no. 33 Min./Max. battery weight (kg)
28 Rated capacity (kg) 34 Drive output (kw)
29 Battery voltage (V) 35 Load centre of gravity (mm)
30 Net weight w.o. battery (kg) 36 Year of manufacture
31 Manufacturer’s logo 37 Option
32
31
3330
3429
3528
3627
3726