Juralco VENETTE User manual

Issue 2/19
www.juralco.co.nz ph [phone] Juralco Venette™ Retractable Pleated, Insect Screen Systems Page 1
JURALCO VENETTE ™ RETRACTABLE
PLEATED INSECT SCREEN SYSTEMS
ISSUE 2/19

Issue 2/19
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Juralco Aluminium Building Products Ltd designs and distributes specialist aluminium
joinery systems through a national network of franchised fabricators and agents.
For more than 25 years we have been at the forefront of specialist aluminium door and
window products suitable for New Zealand joinery and building methods. Our
comprehensive product range includes security and insect screens, balustrades and gates,
shutters and awnings, shower screens, wardrobe doors and organisers and internal doors.
Juralco Sheer Retractable Pleated Insect Screens are suitable for Window
or Door openings. The Doors have low profile tracks to guide and retain the mesh making
the Juralco retractable pleated insect screens the ultimate in insect screening solutions.
Custom made in a variety of powder-coat colours.
Juralco Venette™ Retractable Pleated Insect Screen Systems
Pages
Covers
Section 1 - Venette™ Retractable Pleated Insect Screen - Single + Multiple Doors
3 - 4
General
Showing typical component layouts
5 - 7
Materials
All Extrusions and Components
8 - 9
Layouts
One to Six Door Layouts
10
Build Out
Shows construction of a Build out Frame
11 - 14
Installation
Detailed step by step by guide to cut, install and adjust
15
Cleaning
Instructions for Cleaning a Venette screen - Applies to all Pleated Screens
16
Order Form
Juralco Order Form - Venette Doors
Section 2 - Venette™ Retractable Pleated Insect Screen - Vertical Window
17 - 18
General
Showing typical component layouts
19 - 20
Materials
All Extrusions and Components
21 - 22
Installation
Detailed Installation instructions
23
Order Form
Juralco Order Form - Venette Vertical Windows
Section 3 - Venette™ Retractable Pleated Insect Screen - Horizontal Window
24
General
Showing typical component layouts
25 - 26
Materials
All Extrusions and Components
27 - 28
Installation
Detailed Installation instructions
29
Order Form
Juralco Order Form - Venette Horizontal Windows
30
PC Care
Care of Powder Coated surfaces
All pages© Copyright Juralco Aluminium Building Products Ltd, 2019
Index

Issue 2/19
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Juralco Venette™ Retractable Pleated Insect Screens
Single Door - General Layout
Section 1
Doors
11
3
4
5
18
26
27
23
16
15
20
24
6
7
8
9
10
30
12
13
14
2
28
29
19
17
21
22
25
1
1
Pleated Mesh
2
Setting Plate
3
Right Cord Guide
4
Central Cord Guide
5
Left Cord Guide
6
Adjust Height Tail White
7
Tail End
8
Scorpion Tail
9
Tail Reversal
10
Cord End Tail Yellow
11
Cord End Tail Red
12
Screw 3X10
13
Top Cap Sliding Bar
14
Top Cap Wall Profile
15
Screw 3X30
16
Top End Cap Sliding Bar
17
Top End Cap Wall Profile
18
Bottom End Cap Sliding Bar
19
Bottom End Cap Wall Profile
20
Top Guide Cap
21
Clip
22
Handle
23
Positive Magnet
24
Negative Magnet
25
PVC for Magnet
26
U Profile
27
Top Guide
28
Wall Profile
29
Sliding Bar
30
PVC Bottom Guide
105
25
38
34
38
60
Profile Sections
Single Panel Shown, but up to 2x3 Linked Doors possible
Max Dimensions
Height 3000 max
Width 500 min
1250 max
(No mesh showing)
Width 1500 max
(Mesh shows)
1R 1L
2.7
Opening Options
Shown as no visible mesh, at closed
20.7
Fully assembled Mesh Pack
or greater, depends on Door width
Juralco will supply the Pleated Mesh Pack all fully assembled as enclosed below.
Also included are1 x Top guide and 1 x U Profile
All cut to length and Powdercoated to a colour of your choice.
Supplied loose are the 2 x Top Guide End Caps and Clips

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Juralco Venette™ Retractable Pleated Insect Screens
Single Door - General Layout for over 1500mm wide
or 800mm wide in a High Wind area.
Section 1
Doors
Section 1
Doors
31
32
33
34
Rivet
Intermediate Scorpion Tail
Tube
Joint for Tube
31
32
33
34
approx 120
25
38
34
38
60
Profile Sections Max Dimensions
Height 3000 max
Width 2000 max
(Central Tubes and
Mesh show)
1R 1L
Opening Options
Shown with visible mesh, at closed
Juralco will supply the Pleated Mesh Pack all fully Assembled.
incorporating the extra Items below.
2.7
20.7
Single Panel Shown, but up to 2x3 Linked Doors possible
Fully assembled Mesh Pack
or greater, depends on Door width

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Juralco Venette™ Retractable Pleated Insect Screens
Doors - Extrusions
WALL PROFILE
Part No JPL/05/00002
51
34
SLIDING PROFILE
Part No JPL/05/00012
TOP GUIDE 5.8m
Part No JPL/05/00020
U PROFILE
Part No JPL/05/00080
51
34
38
60
38
25
Mesh Pack Vertical Sides
BUILD OUT ANGLE
Part No J7468
BUILD OUT COVER
Part No J7469
45
20
Section 1
Doors
TRAIN CONNECTOR PVC STRIP
Part No JPL/05/00100/0/5
Used to connect cassettes together
in multiple cassette applications

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Juralco Venette™ Retractable Pleated Insect Screens
Doors - Components
Section 1
Doors
Top Guide End Cap
Part No JPL/05/13080/0/5
End Cap Cover
(Top, sliding Bar)
Part No JPL/05/13090/0/5
PVC Bottom Track 2.5m
Part No JPL/05/00050/0/0
End Cap Cover (Top, fixed end)
Part No JPL/05/13100/0/5
PVC Plate for Magnet
Part No JPL/05/00070/0/5
End Cap (Top, sliding Bar)
Part No JPL/05/13040/0/5
End Cap (Bottom, sliding Bar)
Part No JPL/05/13050/0/5
End Cap (Top, fixed end)
Part No JPL/05/13060/0/5
End Cap (Bottom, fixed end)
Part No JPL/05/13070/0/5
Clip
Part No JPL/05/13110/0/5
Positive Magnet
Part No JPL/05/16001/0/5
Negative Magnet
Part No JPL/05/16010/0/5
Plastic Clip in Handle
Part No JPL/05/13250/0/5
U PROFILE
Part No JPL/05/00080
TOP GUIDE
Part No JPL/05/00020
WALL PROFILE
Part No JPL/05/00002
SLIDING PROFILE
Part No JPL/05/00012

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Juralco Venette™ Retractable Pleated Insect Screens
Doors - Components
Section 1
Doors
Wire End Tail - White
Part No JPL/05/13140/0/5
Wire End Tail - Black
Part No JPL/05/13160/0/5
Scorpion Tail
Part No JPL/05/13120/0/5
Tail Reverser
Part No JPL/05/13170/0/5
Wire End Tail - 3pc Yellow
Part No JPL/05/13180/0/5
Wire End Tail - Red
Part No JPL/05/13130/0/5
Wire
Part No JPL/05/13000/0/5
Build Out Frame. Extrusions, Components
45
21
BUILD OUT COVER
Part No J7469
BUILD OUT ANGLE
Part No J7468
Corner Stake for Build Out
Part No JC298
Black only Powder coated
PVC Setting Plate 2.6m
Part No JPL/05/00090/0/5
Wire End Tail - Red
Part No JPL/05/13130/0/5
Wire End Tail - White
Part No JPL/05/13140/0/5
Wire End Tail - Black
Part No JPL/05/13160/0/5

Issue 2/19
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Close
Close
Wall Profile (attached with 3 x clips)
Sliding Profile
C/W Magnetic strip
U Profile
C/W Magnetic strip
Top Rail
Mesh Pack - Totally
prefinished
Bottom Rail
Close
Close
Close
Close
Close
Close
Single Door Configurations Two Door Configurations
Three Door Configurations
Close
Four Door Configurations
Close
Close
Close
ALL CONFIGURATIONS ARE REVERSIBLE RH/LH. INSTALLATION REVEAL or FACE FIX (with a Build out frame)
Expanded Width
Compressed Width
1E
3C
3E
2C
4C 4C1
Four Panels
Centre Close
For both
Height up to 3000max
Door Open Widths
2000min to 5800max
Compressed Width
(Wider Door)
2E
Single Panel
End Close
Installation
can be reversed
for RH or LH
operation
Height up to 3000max
Door Open widths
500min to 2000max
Two Panels
End close
Installation
can be reversed
for RH or LH
operation.
For both
Height up to 3000max
Door Open widths
1000min to 4000max
Two Panels
Centre close
Three Panels
End Close
Installation
can be reversed
for RH or LH
operation
For both
Height up to 3000max
Door Open Widths
1500min to 5550max
Three Panels
Centre Close
Installation
can be reversed
for RH or LH
2/1 combo
operation
Four Panels
Centre Close
Installation
can be reversed
for RH or LH
3/1 combo
operation
Juralco Venette™ Retractable Pleated Insect Screens
Door Configurations
Section 1
Doors
Maximum Prefinished Mesh Pack Height and Width Dimensions
- Height, max opening 3000mm
- Width, Single Door, Expanded max 1250mm. This would give a max Compressed width of 105mm
- Width, Single Door, Expanded max 1500mm. Mesh shows at compressed position
- Width, Single Door + Central Supports, Expanded max 2000mm. Mesh shows at compressed position
- The Height must be a min of 300mm greater than the Width of the Opening
- Doors over 1500mm wide or 800mm wide installed in High Wind Zones will need extra central supports

Issue 2/19
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Close
Five Door Configurations
Close
Close
Six Door Configurations
Close
5C
6C
Six Panels
Centre close
Multiple Door Connections
Clip on to this section
to begin with.
Then Clip on to
this section.
Five Panels
Centre Close
Installation
can be reversed
for RH or LH
3/2 combo
operation
ALL CONFIGURATIONS ARE REVERSIBLE RH/LH. INSTALLATION REVEAL or FACE FIX (with a Build out frame)
Train Connector PVC Strip
Part No JPL/05/00100/0/5
Anchor Plates
Fixed Profile
Juralco Venette™ Retractable Pleated Insect Screens
Door Configurations
Section 1
Doors

Issue 2/19
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General Assembly for a Face Fix Installation
using the Build Out Angle and Cover
together with the Corner Stake
Build out angle
Part No J 7468
Build out cover
Part No J 7469
Corner Stake for Build Out
Part No JC 298
Corner Stake
Build Out Angle
and Cover
Screws attaching Build Out
Frame to Door Frame
Attach Top Guide under here
Attach Side Profile to inside here
Attach Flat Bottom Rail to inside here
Attach Wall Profile and
Anchor Plates to inside here
Juralco Venette™ Retractable Pleated Insect Screens
Face Fix Door Build Out
Section 1
Doors

Issue 2/19
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To watch this Installation video,
click or enter the link below
Juralco Venette™ Retractable Pleated Insect Screen System - Single Door
Installation
Section 1
Doors
1 - Top Guide, attach both End Caps 2 - Attach Top Guide to the Ceiling, with suitable SS fasteners.
Pack if necessary; must be no greater than 10mm out of
parallel to floor.
3 - Attach Clips to the Wall with suitable SS fasteners
6 - After cleaning the floor area, attach Bottom
Rail to the Floor with attached DS tape
4 - Insert the U Profile
(with Magnet) into the Top Guide
5 - Attach the U profile to Wall
with suitable SS fasteners.
(to ea side of Magnet)
7 - Insert Mesh pack into the Top Guide.
Then push Mesh Pack firmly
onto the Clips. ‘Clicks’
If multiple doors insert the Train connector
strip(s) first to join Doors together.
8 - Test for Smooth operation.
Test Magnet closing satisfactory
https://youtu.be/uBJ58l4ldxo

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Please note that all screens use a full length magnetic seal.
Panels can be reversed to operate left or right.
MULTIPLE SCREEN PANEL SYSTEMS
Train Connector
PVC Strip
Clips
Magnetic strips
on both Doors
Magnetic strips
on both Doors
Train Connector
PVC Strip
Magnetic strips
on Door and U profile
U Profile
Magnetic strips
on Door and U profile
U Profile
Train Connector
PVC Strips x 2
All other Door Configurations are variations of above
Juralco Venette™ Retractable Pleated Insect Screens
Door Assembly and Installation
Section 1
Doors
Clips
Clips Clips
Clips
Clips
Side Close Single or Multiple Panel Screens
This configuration does use a U profile complete
with Magnetic strip
Install three Clips at one side jamb.
Add additional screws when installing the Top guide
Locate the Mesh pack with full length magnetic
strip towards the U Profile.
Insert the Train connector strip to join 2 x Doors together
Centre Close Multiple Panel Screens
Note that these configurations do not use a U profile
but instead uses Mesh Packs with one being
installed at each side jamb of the door opening.
Install three Clips at each side jamb.
Add additional screws when installing the Top guide
Locate the Mesh Packs with full length magnetic
strips towards each other.
Insert the Train connector strip to join Doors together.

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Problems -
1 - The Sliding Door is tilted and does not move smoothly.
2 - The sliding bar and stile post are not parallel and the pleated
screen does not fold properly
3 - There is a gap between the sliding Door and the Door stop
Solution - Adjustments as below
Problems -
1 - Wire damage - accidently cut or damaged
2 - Screen damage - accidently cut or damaged
Solution -
Wires damaged - Replace the Screen
Screen damaged - If small, patches are available.
If large, replace Screen
The screw that adjusts the sliding bar inclination
is located on the inside of the sliding bar itself.
Remove the PVC for Magnet by inserting a screwdriver
into the gap between the PVC and and sliding bar.
Remove the PVC strip by lifting it out.
THIS MST BE DONE FROM THE CENTRE OUT
TO TOP AND BOTTOM. If not you will break the Magnet.
Adjustment screws are now exposed
Wire End Tail - Red
No adjustment necessary
Wire End Tails - Yellow
No adjustment necessary
Wire End Tail - White
Adjusts sliding bar inclination
Adjust the inclination of Sliding Bar
Loosen the White screw.
Note - There is a nut on the other side of the screw
do not loosen too far - just far enough.
SLIDING BAR INCLINATION ADJUSTMENT
Due to the products configuration the pleated screen cannot be replaced by itself.
The entire screen door must be replaced. Juralco can supply replacement Mesh packs
Sliding Bar Inclination Adjustment,
continues next page
Juralco Venette™ Retractable Pleated Insect Screens
Door Adjustments
Section 1
Doors
PVC for Magnet
Adjustment
screws here
Sliding Bar

Issue 2/19
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Straighten the Sliding Bar
After straightening the Sliding Bar
Tighten the White screw. Note - Do not overtighten.
Do not use electric screwdrivers.
After adjusting be sure to check the tension
of all the wires running through the
pleated screen. See Wire adjustment.
Slide the Screen back and forth to check smooth operation
and readjust if necessary.
SLIDING BAR INCLINATION ADJUSTMENT, CONTINUED
Tighten
Loosen
If the wires running through the Pleated Screen
are too taut or too loose, the screen door will be
too difficult (or too easy) to open or close.
Ideally the wires should be firm but under no tension.
To check wire tension insert the tip of a screwdriver
under the wire and pull gently.
Adjust each section of wire so it is neither too taut or too slack.
Loosen the screw, Wire end tail (yellow).
Slide up or down.
Tighten, nip up only.
Do not overtighten.
Move the sliding bar left/right
making sure the screen door
moves easily. If not re-adjust
Wire Configuration
Tighten
Loosen
Tighten
Loosen
Slide the magnet down to insert the end into the
groove on the scorpionfish, Top and Bottom
Moving from bottom to top press the PVC for Magnet
into the sliding bar
WIRE ADJUSTMENTS
Juralco Venette™ Retractable Pleated Insect Screens
Door Adjustments
Section 1
Doors
Replace the PVC and Magnet

Issue 2/19
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1. Remove the Screen Door Unit
The Screen Door Unit can be removed easily and rinsed when it is dirty.
Use a soft brush or the like to clean the pleated net and the Scorpion Tail.
Hold the Sliding Profile (at bottom or top) With both hands and
pull out the Screen Door Unit from the doorframe.
Tilt the Screen Door Unit and remove from the Top Guide
2. Rinse the Screen Door Unit
Pull the Screen Door Unit out so it is fully extended and place it upright
against something.
Rinse the Screen Door Unit and clean with a soft brush.
Do not damage the pleated net or wires. If the Screen Door Unit is very
dirty, use a mild household detergent,
Never use paint thinner, benzene or other organic solvents.
3. Dry the Screen Door Unit
After rinsing the Screen Door Unit, dry all parts thoroughly.
Replacing the Screen Door Unit wet may affect open/close operation,
and make it easier to catch sand and dirt.
4. Re-attach the Screen Door Unit
Close the Screen Door Unit. Make sure the top Scorpion Tail retracts properly.
Make sure the Screen Door Unit is not upside down.
Tit the Screen Door Unit and insert into the Top Guide, and onto the PVC Bottom Track
Check the Screen Door Unit does not come off of rail and press firmly towards
the door installation frame making sure the Clips fasten in place
with an audible "click"
.
5. After re-attaching the Screen Door Unit, pull the Sliding Profile to
confirm the Screen Door Unit is properly installed.
Check the Scorpion Tail retracts properly and does not come apart.
ln case the Scorpion Tail comes apart, it can be easily reconnected.
.
CLEANING
Juralco Venette™ Retractable Pleated Insect Screens
Door Cleaning
Section 1
Doors

Issue 2/19
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Juralco Venette™ Retractable Pleated Insect Screens - Doors - Worksheet/Order Form
This Worksheet/Order Form - for DOORS only
1
Close
Close
3C
Door 1 Door 2 Door 3
Door Code
Door Number
Door Numbering always Left to Right.
Always Viewed from Outside
If all doors same width, whole unit can
be reversed to the opposite hand.
See previous pages
Overall
Height
Overall Width
Notes
3
Juralco Aluminium Building Products Ltd, 48 Bruce McLaren Rd, Henderson, Auckland
Phone: [phone] Fax : [phone]
Enter Sizes, tick/select types and options
Enter, Exact Overall
Width and Height, mm
Height
Width
Height
Width
Height
Width
Height
Width
Height
Width
Door
Code
Unit
1
Unit
2
Unit
3
Unit
4
Unit
5
Door Widths Expanded - Max 2000mm
Door
1
Door
2
Door
3
Door
4
Door
5
Door
6
Maximum Prefinished Cassette Height and Width Dimensions
- Height, max opening 3000mm
- Width, Single Door, Expanded max 1250mm. This would give a max Compressed width of 105mm
- Width, Single Door, Expanded max 1500mm. Mesh shows at compressed position
- Width, Single Door + Central Supports, Expanded max 2000mm. Mesh shows at compressed position
- The Height must be a min of 300mm greater than the Width of the Opening
- Doors over 1500mm wide or 800mm wide installed in High Wind Zones will need extra central supports
High Wind
Zone
Yes No
Section 1
Doors
Specify PC Colour and Code
Select
Powder
Coat
Type
2Duralloy
Duratec
This Order for Venette Pleated Doors
Venette Pleated
Door Units
This confirmation box to be completed by Juralco Job No..........................................
Total Price (packed for despatch) $.................................... + GST Proposed Delivery Date ..........................................
Customer Name........................................................................................................................................................Date....................................
Address..........................................................................................................................................................................................................
Delivery Address...........................................................................................................................................................................................................
Phone No..................................... Contact...................................... Order No .................................... Job No....................
Check all information carefully before sending this order.Juralco will not commence production until a signed order
has been received. Remember, this is a one off custom unit made to your measurements and specifications.

Issue 2/19
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Top Guide
Masking Tape
Holding Pack together
Clip Brackets
Pull Bar
Wool Pile
Pull Bar End Caps
(LH and RH)
Pleated Screen
Top Guide End Caps
Juralco Venette™ Retractable Pleated Insect Screens
Vertical Window - General
Juralco Venette™ Vertical Window Mesh Kits to suit
Window opening sizes
mm
Height Range
420mm - 1200mm
Width Range
Width Range
1201mm - 1800mm
500 - 1000
A kit
E kit
1001 - 1250
B kit
NA
1251 - 1500
C kit
NA
1501 - 1800
D kit
NA
Clip Brackets
Mesh Pack
For Installer
Cords
Tension spring
Tension spring
bracket
Cord bottom bracket
Venette™ Vertical Window
Layout and components. Side View
Not shown, the Pull Bar End Caps
Overall
Height
Overall Width
Close
Section 2
Vertical Window

Issue 2/19
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Juralco will supply the Pleated Mesh Pack all fully assembled as enclosed below
Also supplied are 1 x Top Guide and 2 x Side guides
All cut to length and Powder Coated to a colour of your choice.
Supplied loose are 2 x Top Guide End Caps.
You to install incl the 2 x Cord Puller sets
Side Guides internally
Prepunched
in this area
Juralco Venette™ Retractable Pleated Insect Screens
Vertical Window - General
Section 2
Vertical Window
1
Pull Bar
2
Top and Side Guides
3
Clips
4
Pile
5
Pull bar end cap - Right
6
Pull bar end cap - Left
7
Mesh pack
Profile Sections
Max Dimensions
Opening Options
35
21,5
8
Top Guide End Caps
2
5
1
8
7
6
3
Pleated 22mm Vertical Mesh Window Units
Window Openings sizes
Min/Max Height x Max Width Dimensions
A Kit 500mm -1000mm high x 1200mm wide
B kit 1001mm - 1250mm high x 1200mm wide
C Kit 1201mm - 1500mm high x 1200mm wide
D Kit 1501mm - 1800mm high x 1200mm wide
E Kit 500mm - 1000mm high x 1800mm wide
Cord carrier
Spring
Cord block
9
10
11
1
1
4
9
10
11
Fully assembled Mesh Pack

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PULL BAR - 5m
Part No JPM/31-01000-0-0
46.2
17.9
TOP and SIDE GUIDES - 5m
Part No JPM/31-01010-0-0
35
22
Pleated 22mm Vertical Window Mesh Units
Maximum dimensions
JPM/31-12500-4-5. 1000mm high x 1200mm wide
JPM/31-12510-4-5. 1250mm high x 1200mm wide
JPM/31-12520-4-5. 1500mm high x 1200mm wide
JPM/31-12530-4-5. 1800mm high x 1200mm wide
JPM/31-12540-4-5. 1000mm high x 1800mm wide
Juralco Venette™ Retractable Pleated Insect Screens
Vertical Window - Extrusions and Components
Section 2
Vertical Window

Issue 2/19
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Juralco Venette™ Retractable Pleated Insect Screens
Vertical Window - Extrusions and Components
Section 2
Vertical Window
Top Guide End Caps
JPM/31 - 13590-0-5
Clips
JPM/09-13050-2-5
Pull bar end cap LH
JPM/31-13580-0-5
Pull bar end cap RH
JPM/31-13570-0-5
Pile
JRF98/10mm
Top and Side Guides
Part No JPM/31-01010-0-0
Top and Side Guides
Part No JPM/31-01010-0-0
Pull Bar
Part No JPM/31-01000-0-0
Attach with
Self Tapper Screw C/S SS
6g x 12mm
Side Guides
Prepunched
in this area