JVC MX-KC68J User manual

SERVICE MANUAL
COPYRIGHT © 2008 Victor Company of Japan, Limited No.MB664<Rev.002>
2008/8
COMPACT COMPONENT SYSTEM
MB664<Rev.002>20088SERVICE MANUAL
MX-KC68J, MX-KC68C, MX-KC68B, MX-KC68E,
MX-KC68EN, MX-KC68EV, MX-KC68A,
MX-KC68UJ, MX-KC68UW, MX-KC38J, MX-KC38C
COPYRIGHT © 2008 Victor Company of Japan, Limited
Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade)
Lead free solder used in the board (material : Sn-Cu, melting point : 230 Centigrade)
TABLE OF CONTENTS
1 PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
2 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
SP-MXKC38
SP-MXKC68F
SP-MXKC38
SP-MXKC68F SP-MXKC68W
CA-MXKC38
CA-MXKC68
(MX-KC68B,E,EN,EV)

1-2 (No.MB664<Rev.002>)
SPECIFICATION
MX-KC68J/C/MX-KC38J/C
Specifications and appearance are subject to change without prior notice.
Amplifier section OUTPUT POWER
Main speakers 110 W per channel min. RMS driven into 3Ωat 1 kHz with no more than 10% total harmonic distortion
Speakers/Impedance 3Ω- 6 Ω
Subwoofer (for MX-KC68) 180 W per channel min. RMS driven into 8 Ωat 63 Hz with no more than 10% total harmonic distortion
Speakers/Impedance 8 Ω- 16 Ω
Tuner section
FM tuning range 87.5 MHz - 108.0 MHz
AM tuning range 530 kHz - 1 710 kHz
CD player section
Dynamic range 90 dB
Signal-to-noise ratio 85 dB
Wow and flutter Immeasurable
Main speakers (MX-KC68/SP-MXKC38)
Type 3-Way 3-Speaker Bass-Reflex Type
Speaker units Main Woofer 16 cm (6-5/16 inches) cone x 1
Mid Range 5 cm (2 inches) cone x 1
Tweeter 2 cm (13/16 inches) dome x 1
Power Handling Capacity 110 W
Impedance 3 Ω
Frequency Range 41 Hz - 35 kHz
Sound Pressure Level 83 dB/W•m
Dimensions (approx.) 210 mm x 315 mm x 220 mm (W/H/D)
(8-5/16 inches x 12-7/16 inches x 8-11/16 inches)
Mass (approx.) 3.0 kg (6.7 lbs) each
Subwoofer (MX-KC68)
Type 1-Way Bass-Reflex Type
Speaker 16 cm (6-5/16 inches) cone x 1
Power Handling Capacity 180 W
Impedance 8 Ω
Frequency Range 38 Hz - 5 kHz
Sound Pressure Level 83 dB/W•m
Dimensions (approx.) 210 mm x 315 mm x 242 mm (W/H/D)
(8-5/16 inches x 12-7/16 inches x 9-9/16 inches)
Mass (approx.) 3.4 kg (7.5 lbs)
General
Power requirements AC 120 V , 60 Hz
Audio input AUDIO IN 400 mV/47 kΩ
Power supply to iPod DC 5 V 500 mA
Power consumption 95 W (MX-KC68) - power on
60 W (MX-KC38) - power on
9 W - standby mode, without charging iPod
0.9 W or less - save mode
Dimensions (W x H x D) 215 mm x 307 mm x 309 mm
(8-1/2 inches x 12-1/8 inches x 12-3/16 inches)
Mass (approx.) 3.8 kg (8.4 lbs) (MX-KC68)
3.6 kg (8.0 lbs) (MX-KC38)

(No.MB664<Rev.002>)1-3
MX-KC68B/E/EN/EV
Specifications and appearance are subject to change without prior notice.
Amplifier section
OUTPUT POWER Main speakers 110 W per channel min. RMS driven into 3 Ω at 1 kHz with no more than 10% total harmonic distortion
Speakers/Impedance: 3 Ω- 6 Ω
Subwoofer
180 W min. RMS driven into 8 Ω at 63 Hz with no more than 10% total harmonic distortion
Speakers/Impedance: 8 Ω- 16 Ω
Tuner section FM tuning range 87.50 MHz - 108.00 MHz
AM tuning range 522 kHz - 1 629 kHz
CD player section Dynamic range 86 dB
Signal-to-noise ratio 85 dB
Wow and flutter Immeasurable
Speakers
Main speakers
(SP-MXKC68F)
Type 3-Way 3-Speaker Bass-Reflex Type
Speaker units Main Woofer 16 cm cone x 1
Mid Range 5 cm cone x 1
Tweeter 2 cm dome x 1
Power Handling Capacity 110 W
Impedance 3 Ω
Frequency Range 41 Hz - 35 kHz
Sound Pressure Level 83 dB/W•m
Dimensions (approx.) 210 mm x 315 mm x 220 mm (W/H/D)
Mass (approx.) 3.0 kg each
Subwoofer
(SP-MXKC68W)
Type 1-Way Bass-Reflex Type
Speaker 16 cm cone x 1
Power Handling Capacity 180 W
Impedance 8 Ω
Frequency Range 38 Hz - 5 kHz
Sound Pressure Level 83 dB/W•m
Dimensions (approx.) 210 mm x 315 mm x 242 mm (W/H/D)
Mass (approx.) 3.4 kg
General
Power requirements AC 230 V , 50 Hz
Audio input AUDIO IN 400 mV/47 kΩ
Power supply to iPod DC 5 V 500 mA
Power consumption 95 W - power on
9 W - standby mode, without charging iPod
0.8 W or less - save mode
Dimensions (W x H x D) 215 mm x 307 mm x 309 mm
Mass (approx.) 3.8 kg

1-4 (No.MB664<Rev.002>)
MX-KC68A/UJ/UW
Specifications and appearance are subject to change without prior notice.
Amplifier section
OUTPUT POWER Main speakers
110 W per channel min. RMS driven into 3 Ω at 1 kHz with no more than 10% total harmonic distortion
Speakers/Impedance: 3 Ω- 6 Ω
Subwoofer
180 W per channel min. RMS driven into 8 Ω at 63 Hz with no more than 10% total harmonic distortion
Speakers/Impedance: 8 Ω- 16 Ω
Tuner section
FM tuning range 87.50 MHz - 108.00 MHz
AM tuning range 531 kHz - 1 710 kHz (at 9 kHz intervals)
530 kHz - 1 710 kHz (at 10 kHz intervals)
CD player section
Dynamic range 86 dB
Signal-to-noise ratio 85 dB
Wow and flutter Immeasurable
Speakers
Main speakers (SP-
MXKC68F)
Type 3-Way 3-Speaker Bass-Reflex Type
Speaker units Main Woofer 16 cm cone x 1
Mid Range 5 cm cone x 1
Tweeter 2 cm dome x 1
Power Handling Capacity 110 W
Impedance 3 Ω
Frequency Range 41 Hz - 35 kHz
Sound Pressure Level 83 dB/W•m
Dimensions (approx.) 210 mm x 315 mm x 220 mm (W/H/D)
Mass (approx.) 3.0 kg each
Subwoofer
(SP-MXKC68W)
Type 1-Way Bass-Reflex Type
Speaker 16 cm cone x 1
Power Handling Capacity 180 W
Impedance 8 Ω
Frequency Range 38 Hz - 5 kHz
Sound Pressure Level 83 dB/W•m
Dimensions (approx.) 210 mm x 315 mm x 242 mm (W/H/D)
Mass (approx.) 3.4 kg
General
Power requirements For Australia AC 240 V , 50 Hz
For other countries AC 110 V-127 V/AC 220 V-240 V adjustable with the voltage selector 50 Hz/60 Hz
Audio input AUDIO IN 400 mV/47 kΩ
Power supply to iPod DC 5 V 500 mA
Power consumption 95 W - power on
9 W - standby mode, without charging iPod
0.8 W or less - save mode
Dimensions (W x H x D) 215 mm x 307 mm x 309 mm
Mass (approx.) 3.8 kg

(No.MB664<Rev.002>)1-5
SECTION 1
PRECAUTION
1.1 Safety Precautions
(1) This design of this product contains special hardware and
many circuits and components specially for safety purpos-
es. For continued protection, no changes should be made
to the original design unless authorized in writing by the
manufacturer. Replacement parts must be identical to
those used in the original circuits. Services should be per-
formed by qualified personnel only.
(2) Alterations of the design or circuitry of the product should
not be made. Any design alterations of the product should
not be made. Any design alterations or additions will void
the manufacturers warranty and will further relieve the
manufacture of responsibility for personal injury or property
damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have
special safety-related characteristics. These characteris-
tics are often not evident from visual inspection nor can the
protection afforded by them necessarily be obtained by us-
ing replacement components rated for higher voltage, watt-
age, etc. Replacement parts which have these special
safety characteristics are identified in the Parts List of Ser-
vice Manual. Electrical components having such features
are identified by shading on the schematics and by ( ) on
the Parts List in the Service Manual. The use of a substitute
replacement which does not have the same safety charac-
teristics as the recommended replacement parts shown in
the Parts List of Service Manual may create shock, fire, or
other hazards.
(4) The leads in the products are routed and dressed with ties,
clamps, tubings, barriers and the like to be separated from
live parts, high temperature parts, moving parts and/or
sharp edges for the prevention of electric shock and fire
hazard. When service is required, the original lead routing
and dress should be observed, and it should be confirmed
that they have been returned to normal, after reassem-
bling.
(5) Leakage shock hazard testing
After reassembling the product, always perform an isola-
tion check on the exposed metal parts of the product (an-
tenna terminals, knobs, metal cabinet, screw heads,
headphone jack, control shafts, etc.) to be sure the product
is safe to operate without danger of electrical shock.Do not
use a line isolation transformer during this check.
• Plug the AC line cord directly into the AC outlet. Using a
"Leakage Current Tester", measure the leakage current
from each exposed metal parts of the cabinet, particular-
ly any exposed metal part having a return path to the
chassis, to a known good earth ground. Any leakage cur-
rent must not exceed 0.5mA AC (r.m.s.).
• Alternate check method
Plug the AC line cord directly into the AC outlet. Use an
AC voltmeter having, 1,000Ωper volt or more sensitivity
in the following manner. Connect a 1,500Ω10W resistor
paralleled by a 0.15µF AC-type capacitor between an ex-
posed metal part and a known good earth ground.
Measure the AC voltage across the resistor with the AC
voltmeter.
Move the resistor connection to each exposed metal
part, particularly any exposed metal part having a return
path to the chassis, and measure the AC voltage across
the resistor. Now, reverse the plug in the AC outlet and
repeat each measurement. Voltage measured any must
not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5
mA AC (r.m.s.).
1.2 Warning
(1) This equipment has been designed and manufactured to
meet international safety standards.
(2) It is the legal responsibility of the repairer to ensure that
these safety standards are maintained.
(3) Repairs must be made in accordance with the relevant
safety standards.
(4) It is essential that safety critical components are replaced
by approved parts.
(5) If mains voltage selector is provided, check setting for local
voltage.
1.3 Caution
Burrs formed during molding may be left over on some parts
of the chassis.
Therefore, pay attention to such burrs in the case of pre-
forming repair of this system.
1.4 Critical parts for safety
In regard with component parts appearing on the silk-screen
printed side (parts side) of the PWB diagrams, the parts that are
printed over with black such as the resistor ( ), diode ( )
and ICP ( ) or identified by the " " mark nearby are critical
for safety. When replacing them, be sure to use the parts of the
same type and rating as specified by the manufacturer.
(This regulation dose not Except the J and C version)
Good earth ground
Place this
probe on
each exposed
metal part.
AC VOLTMETER
(Having 1000
ohms/volts,
or more sensitivity)
1500 10W
0.15 F AC TYPE

1-6 (No.MB664<Rev.002>)
1.5 Preventing static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser
diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
1.5.1 Grounding to prevent damage by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as laser products.
Be careful to use proper grounding in the area where repairs are being performed.
(1) Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the
traverse unit (optical pickup) on it.
(2) Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
(3) Handling the optical pickup
• In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical
pickup are shorted. After replacement, return the shorted parts to their original condition.
(Refer to the text.)
• Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily
destroy the laser diode.
1.6 Handling the traverse unit (optical pickup)
(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.
(2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the
replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a
time when attaching it to the connector.
(3) Handle the flexible cable carefully as it may break when subjected to strong force.
(4) I t is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.
1.7 Attention when traverse unit is decomposed
*Please refer to "Disassembly method" in the text for the pickup unit.
• Apply solder to the short land sections before the card wire is disconnected from the connecto on the servo board. (If the card wire
is disconnected without applying solder, the pickup may be destroyed by static electricity.)
• In the assembly, be sure to remove solder from the short land sections after connecting the card wire.
1M
Conductive material
(conductive sheet) or iron palate
(caption)
Anti-static wrist strap
Solder short land section

(No.MB664<Rev.002>)1-7
1.8 Important for laser products
1.CLASS 1 LASER PRODUCT
2.CAUTION :
(For U.S.A.) Visible and/or invisible class II laser radiation
when open. Do not stare into beam.
(Others) Visible and/or invisible class 1M laser radiation
when open. Do not view directly with optical instruments.
3.CAUTION : Visible and/or invisible laser radiation when
open and inter lock failed or defeated. Avoid direct
exposure to beam.
4.CAUTION : This laser product uses visible and/or invisible
laser radiation and is equipped with safety switches which
prevent emission of radiation when the drawer is open and
the safety interlocks have failed or are defeated. It is
dangerous to defeat the safety switches.
5.CAUTION : If safety switches malfunction, the laser is able
to function.
6.CAUTION : Use of controls, adjustments or performance of
procedures other than those specified here in may result in
hazardous radiation exposure.
REPRODUCTION AND POSITION OF LABELS and PRINT
!Please use enough caution not to
see the beam directly or touch it
in case of an adjustment or operation
check.
WARNING LABEL and PRINT

1-8 (No.MB664<Rev.002>)
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
New CD mechanism was added.
In a model using new CD mechanism for, it stick a blue label for identification on the back side.
When it repair the CD mechanism of an article sticking this label on, please use a parts list of FMU-VK1-2M.
SECTION 3
DISASSEMBLY
3.1 Main body (Used figure are MX-KC68J)
3.1.1 Removing the Metal cover (See Fig.1, 2)
(1) Remove the six screws Aattaching the Metal cover. (See
Fig.1)
(2) Remove the four screws Battaching the both side of the
Metal cover. (See Fig.2)
Fig.1
Fig.2
A label for identification
A
A
B

(No.MB664<Rev.002>)1-9
3.1.2 Removing the Tuner pack (See Fig.3, 4)
(1) Disconnect the card wire from Tuner pack connected to
connector CN707 of the Micom board. (See Fig.3)
(2) Remove the two screws Cattaching the Tuner pack. (See
Fig.4)
Fig.3
Fig.4
3.1.3 Removing the CD mechanism (See Fig.5, 6)
(1) Disconnect the card wire from CD mechanism connected
to connector CN708 of the Micom board. (See Fig.5)
(2) Disconnect the card wire from Loader board connected to
connector CN709 of the Micom board. (See fig.5)
(3) Remove the three screws Dattaching the CD mechanism.
(See Fig.6)
Fig.5
Fig.6
CN707
C
CN708 CN709
D
DD

1-10 (No.MB664<Rev.002>)
3.1.4 Removing the CD chassis (See Fig.7, 8)
(1) Remove the two screws Eattaching the both side of the
Front panel. (See Fig.7)
(2) Remove the two screws Fattaching the CD chassis. (See
Fig.8)
Fig.7
Fig.8
3.1.5 Removing the Front panel (See Fig.9 to 11)
(1) Disconnect he card wire from FL board connected to con-
nector CN700 of the Micom board. (See Fig.9)
(2) Disconnect the card wire from Volume board connected to
connector CN701 of the Micom board. (See Fig.9)
(3) Disconnect the connector wire from iPod jack board con-
nected to connector CN702 of the Micom board. (See
Fig.9)
(4) Disconnect the flat cable wire from Audio input board con-
nected to connector CN705 of the Micom board. (See
Fig.9)
(5) Remove the three screws Gattaching the Front panel.
(See Fig.10)
(6) Disengage two hooks aengaged both side of the Front
panel. (See Fig.11)
Fig.9
Fig.10
Fig.11
E
F
CN700
CN701
CN702
CN705
G
hook a

(No.MB664<Rev.002>)1-11
3.1.6 Removing the Rear panel (See Fig.12, 13)
(1) Disconnect the connector wire from Fan connected to con-
nector CN706 of the Micom board. (See Fig.12)
(2) Remove the four screws Hattaching the Rear panel. (See
Fig.13)
Fig.12
Fig.13
3.1.7 Removing the Micom board (See Fig.14, 15)
(1) Remove the one screw Jattaching the Micom board. (See
Fig.14)
(2) Disconnect the connector wire from Micom board connect-
ed to connector CN3 of the Power supply unit. (See Fig.15)
(3) Disconnect the board to board connectors connected to
connectors CN501 and CN502 of the Power amp board.
(See Fig.15)
Fig.14
Fig.15
CN706
H
H
J
CN501 CN502
CN3

1-12 (No.MB664<Rev.002>)
3.1.8 Removing the Power supply unit (See Fig.16)
(1) Disconnect the Power cord connected to connector CN1 of
the Power supply unit.
(2) Disconnect the connector wire from Power amp board con-
nected to connector CN2 of the Power supply unit.
(3) Remove the six screws K attaching the Power supply unit.
3.1.9 Removing the Power amp board (See Fig.16)
(1) Remove the four screws Lattaching the Power amp board.
Fig.16
3.1.10 Removing the FL board (See Fig.17)
(1) Remove the four screws Mattaching the FL board.
Fig.17
CN1
CN2
K
KL
L
M
M

(No.MB664<Rev.002>)1-13
3.1.11 Removing the Volume board (See Fig.18)
(1) Remove the volume knob.
(2) Disconnect the flat cable wire connected to connector
CN951 of the Headphone jack board.
(3) Remove the seven screws Nattaching the Volume board.
Fig.18
3.1.12 Removing the Audio input board (See Fig.19)
(1) Remove the two screws Pattaching the Audio input board.
3.1.13 Removing the Headphone jack board (See Fig.19)
(1) Remove the two screws Qattaching the Headphone jack
board.
3.1.14 Removing the iPod jack board (See Fig.19, 20)
(1) Remove the three screws Rattaching the iPod holder.
(See Fig.20)
(2) Remove the three screws Sattaching the iPod jack board.
(See Fig.20)
Fig.19
Fig.20
CN951
N
Audio input board Headphone jack board
PQ
R
S
S

1-14 (No.MB664<Rev.002>)
3.2 CD mechanism assembly
• Remove the CD mechanism assembly from main body.
3.2.1 Removing the CD cover
(See Fig.1)
(1) Remove the two screws Aattaching the CD cover from bot-
tom side of CD mechanism assembly.
(2) Lift up the CD cover from disengage boss aof the CD
mechanism assembly.
(3) Slide the CD cover to direction of the arrow and remove the
CD cover from fixing part of b.
(4) Remove the CD cover.
Fig.1
3.2.2 Removing the tray assembly
(See Fig.2 and 3)
• Remove the CD cover.
(1) Press slide cam and pull out the tray assembly to direction
of the arrow from right side of CD mechanism assembly.
(See Fig.2)
(2) Remove the two screws Battaching the tray assembly
from upper side of CD mechanism. (See Fig.3)
(3) Remove the bussing of the tray assembly from boss cof
the CD mechanism assembly and remove the tray assem-
bly. (See Fig.3)
Fig.2
Fig.3
A
A
CD cover
CD mechanism assembly
Boss a
Boss a
Fixing part b
Fixing part b
Tray assembly CD mechanism assembly
Slide cam
Bussing
Boss c
Tray assemblyCD mechanism assembly
Boss c
B

(No.MB664<Rev.002>)1-15
3.2.3 Removing the traverse mechanism assembly
(See Fig.4)
(1) Remove the four screws Cattaching the traverse mecha-
nism assembly from bottom side of CD mechanism assem-
bly.
(2) Disconnect the card wire from connector CN602 of the CD
servo board and then take out the traverse mechanism as-
sembly and CD servo board together.
Reference:
When reattaching the traverse mechanism assembly, the card
wire should through the part d.
Fig.4
CD mechanism assembly
CN602
CD servo board
CC
d
Card wire
Traverse mechanism assembly

1-16 (No.MB664<Rev.002>)
3.2.4 Removing the CD servo board
(See Fig.5 and 6)
• Remove the traverse mechanism assembly.
(1) Remove the two screws Dattaching the CD servo board
from bottom side of traverse mechanism assembly. (See
Fig.5)
(2) Remove the solder from solder part eof the CD servo
board. (See Fig.5)
(3) Remove the yellow wire from solder part fof the CD servo
board. (See Fig.5)
(4) Remove the white wire from solder part gof the CD servo
board. (See Fig.5)
(5) Remove the CD servo board to upper side, disengage the
hook cto direction of the arrow 1 then turn over the CD ser-
vo board. (See Fig.5)
(6) Solder to short land part jof pickup. (See Fig.6)
(7) Release the lock of connector CN601 to direction of the ar-
row 2 and disengage the card wire. (See Fig.6)
Caution:
• Solder to short land part jof the pickup then disconnect the
card wire from connector CN601 of the CD servo board. If
disconnect the card wire before soldering, pickup is make
sure destroyed by static electricity. (See Fig.6)
• When reattaching the CD servo board, connect the card wire
to connector CN601 and then remove the solder of short
land part jof the pickup.
Fig.5
Fig.6
Traverse mechanism assemblyCD servo board
Yellow wire
White wire
Solder part e
Solder
part f
Solder
part g
DD
Hook c
CN601
Hook c
11
Pickup
Short land part j
22
Traverse mechanism assembly
CD servo board
CN601

(No.MB664<Rev.002>)1-17
3.2.5 Removing the pickup
(See Fig.7 to 9)
• Remove the traverse mechanism assembly.
(1) Remove the one screw Eattaching the plate from upper
side of traverse mechanism assembly. (See Fig.7)
(2) Remove the plate from fixing part kthen take out the plate.
(See Fig.7)
(3) Remove the two screws Fattaching the LEAD spring and
then take out the LEAD spring. (See Fig.8)
(4) Take out the feed gear, and then remove the shaft of pick-
up from part mof the traverse mechanism assembly. (See
Fig.8)
(5) Remove the pickup from part nof the traverse mechanism
assembly and then take out pickup with shaft. (See Fig.8)
(6) Release the shaft from pickup. (See Fig.8)
(7) Solder the short land part pof the pickup. (See Fig.9)
(8) Release the lock of the connector to direction of the arrow,
and then disconnect the card wire. (See Fig9)
Caution:
• Solder to short land part pof the pickup then disconnect the
card wire from connector. If disconnect the card wire before
soldering, pickup is make sure destroyed by static electricity.
(See Fig.9)
• When reattaching the pickup, connect the card wire to con-
nector and then remove the solder from short land part p.
(See Fig.9)
3.2.6 Attaching the pickup
(See Fig.7 to 10)
• Please refer the "Removing the pickup".
(1) Connect the card wire to connector of pickup, and then re-
move the solder from short land part pof the pickup. (See
Fig.9)
(2) Attach the shaft to pickup. (See Fig.8)
(3) Fit the pickup to part nof the traverse mechanism and then
attach the end of the shaft to part k. (See Fig.8)
(4) Attach the LEAD spring and feed gear. (See Fig.8)
(5) Attach the plate. (See Fig. 7)
(6) One turn the LEAD gear to direction of the arrow 1 and fully
shift to direction of the arrow 2. (See Fig.10)
Fig.7
Fig.8
Fig.9
Fig.10
Plate
E
Fixing part k
Traverse mechanism assembly
F
Part m
Part n
Pickup
Feed gear Shaft LEAD spring
Pickup Connector Card wire
Short land part p
Traverse mechanism assembly
LEAD gear
Pickup
1
2

1-18 (No.MB664<Rev.002>)
3.2.7 Removing the feed motor
(See Fig.11 to 13)
• Remove the traverse mechanism.
(1) Remove the yellow wire from solder part qof the CD servo
board from upper side of traverse mechanism. (See Fig.11)
(2) Remove the white wire from solder part rof the CD servo
board. (See Fig.11)
(3) Remove the one screw Gattaching the plate. (See Fig.12)
(4) Disengage the plate from fixing part s and take out the
plate. (See Fig.12)
(5) Remove the feed gear and take out the feed motor. (See
Fig13)
Reference:
When attaching the feed motor, the wire has to through the
part tof the traverse mechanism assembly. (See Fig.13)
Fig.11
Fig.12
Fig.13
Traverse mechanism assemblyCD servo board
Yellow wire
White wire
Soldered part q
Soldered part r
Plate
G
Fixing part s
Traverse mechanism assembly
Traverse mechanism assembly
Feed gear Feed motor part t

(No.MB664<Rev.002>)1-19
3.2.8 Removing the switch board
(See Fig.14)
(1) Disconnect the card wire from CN1 of the switch board
from bottom side of CD mechanism assembly.
(2) Remove the wire from solder part uof the switch board.
(3) Remove the one screw Hattaching the switch board to CD
mechanism assembly.
(4) Lift up the switch board by pushing the hook vof CD mech-
anism assembly and take out it from part w.
Reference:
• After attach the switch board to CD mechanism assembly,
wire hooked to part x.
•Hookuof the CD mechanism assembly, it have to bond
lock.
3.2.9 Removing the motor
(See Fig.14 and 15)
• Remove the tray assembly.
(1) Remove the wire from solder part u of the switch board
from bottom side of CD mechanism assembly.
(2) Remove the belt of motor pulley from upper side of CD
mechanism assembly. (See Fig.15)
Caution:
Belt should not apply grease.
(3) Remove the two screws Jattaching the motor to CD mech-
anism assembly and take out the motor from bottom side
of CD mechanism assembly. (See Fig.15)
Reference:
After motor attached to CD mechanism assembly, wire should
hook to part w. (See Fog.14)
Fig.14
Fig.15
Switch board Wire
Solder
part u
Hook v
Part w
CN1
CD mechanism assembly
HPart x
CD mechanism assembly
J
Belt
Motor pulley

1-20 (No.MB664<Rev.002>)
SECTION 4
ADJUSTMENT
4.1 Outline
4.2 How to go CD TEST MODE
4.3 Function specification
4.4 C1 error history
When 8 key is pressed, syscon send C1 err display command (0x9C 0x01 0x00).
If syscon receive C1 error display status (0xAA 0x01 0x00 ** **), it displays C1 error.
Syscon convert 2byte hex data to decimal data (00000-65635).
4.5 Special mode
CD TEST MODE
C1 error display
[SET] + [POWER] + AC in
Function
CD TEST MODE
C1 error display
C1 error display
Return to CD TEST MODE
Remocon
Remocon After receive data
Remocon
8
CANCEL
Key Operation FL display
CD TESTT
INITIAL
Er *****
CD TESTT
[STOP] + [POWER] + [ 0 ] : COLD SET
[STOP] + [POWER] + [ 1 ] : FL DISPLAY turn on all segment
[STOP] + [POWER] + [10] :Micom version display (Mecha version, Destination, Syscon version)
Exsample In case of " 2501 JC241"
Mecha version: 25
ROM corr: 1
Destination: JC
Syscon version: 24
Syscon corr: 1