Kaliming Nex Bill KL-2000 seies User manual

Currency Counter Manual
KL-2000 Series
Ver.1.0
http://www.nexbill.co.kr /
TEL : 82-2-2025-1114 / 82-2-2025-1297
FAX : 82-2-2025-1299
KALIMING Ltd. All rights reserved.

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Contents
Chapter I. Specification.
Chapter II. Installation.
Chapter III. Error Code.
Chapter IV. Electrical Parts Location.
Chapter V. Maintenance Mode.
Chapter VI. Adjustment Standard.
Chapter VII. Electrical Drawing.
Chapter VIII. Parts Manual.
Chapter IX. Recommended Spare Parts.

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Chapter I. Specification.
1. General Specifications
1. Feeding Method Friction Roller System
2. Counting Speeds
Five selectable Speeds from Mode function key
- Basic Counting: 850,1000,1250,1500,1850 notes/min
- Detection Counting : 850,1000,1250 notes/min
(Counterfeit detection and denomination detection.)
3. Countable Note Size Range
Dimension:
Max. 185 ~ 100 mm
Min. 100 ~ 50 mm
Thickness: 0.07 ~ 0.15 mm
4. Hopper Capacity 300 notes Approx. (Thickness of note bundle is 50mm)
5. Stacker Capacity 200 notes Approx.
6. Machine Outer Dimensions 275(w) x 246(D) x 240(H)mm
7. Weight 5.5 kg
8. Rated Power Source Voltage Free Voltage
- AC 100V ~ 240V
9. Rated Power Source Frequency 50/60Hz
10. Power Consumption 40W during counting
10W at stand by
11. Ambient Conditions
Temperature:
5~35 Degrees Centigrade for operation
(15~35 Degrees Centigrade for UV Detection)
5~55 Degrees Centigrade for Storage

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2. Key Functions.
1 NT
NT(New Technology): Detection features are working comparatively during
counting.
* KL-2000 : Basic counting
* KL-2010 : Width + UV
* KL-2020 : Width + Length
* KL-2030 : Width + Length + UV
* KL-2040 : Width + Length + UV + MG
* KL-2050 : Width + Length + UV + MG + Value
* KL-2300 : Width + Length + UV + MG + Value + LCD3”
* KL-2500 : Width + Length + UV + MG + Value + LCD3” + RGB
2 ADD Accumulative total of all counted bills
3 BATCH
* Select the batch number (∞, 100, 50, 25, 10, 5, 0)
Press “0”: Machine will stop the counting after reaching 100bills.
Press “∞”: Machine will count as long as bills are placed in the hopper
If bills are not cleared from stacker, It will alarm to clear the bills
4 MIX/SIN
* Mixed note counting with value detection (KL-2050/2300/2500).
* To check value extension:
Press “ß Enter” and It will display 5 denomination’s count/Value.
Press “8” or “2” button to see additional denomination’s count/Value.
5 SAVE When you don’t use the machine, press the “SAVE” then you can save
power consumption. It will start counting automatically upon placing notes.
6 LAMP
UV Lamp on : Detecting counterfeit note through UV Lamp (Except KL-
2000)
Machine will not count when UV lamp is turned on.
7 CLEAR To erase the counted numbers.
8 ⓞ~⑨ Preset the number to be counted
9 Enter and Save on “MODE” condition.
10 Restart/R To clear any errors, which have been occurred

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3. MODE.
1 SP(LED)
Speed(LCD)
Speed change : 5 Selectable speeds(850/1000/1250/1500/1850).
Press “MODE” for “SP(LED)/Speed(LCD)” selection.
Press “ ” and it will display initial speed of machine
Press “2(up)” or “8(down)” keys for speed change.
Press “ ” and press “MODE”. Changed speed is saved automatically
2 TH(LED)
Thickness(LCD)
TH(LED)/Thickness(LCD): 14 selectable density level(D-1 ~ D-14).
Press “Mode” and select “TH’(Thickness) and press “ “
It will display “t-iR”(Thickness-IR) for 1-2second and display Density
level. “D-1” is most sensitive and “D-14” is most insensitive for
Double/Thin.
Press “ “ and press mode. Changed level is saved.
Auto: First banknote is standard data for double.
L-1: Standard level density is one piece’s density of normal paper.
L-2: Standard level density is two piece’s density of normal paper.
L-3: Standard level density is three piece’s density of normal paper.
Disa(LED)/Disable(LCD) : Disable mode
4. Sensors.
1 Counter Sensor
(IR Sensor)
One pair – Each One on the Left and Right Sides
(Also functioning for judgment of doubles detection)
2 Encoder Sensor 1 pc.
3 Hopper Sensor 1 pc (Reflection Type)
4 Stacker Sensor 1 pc (Penetration Type)
5 UV/FL Sensor One pair – Each One on the Left and Right Sides(Penetrative type)
1 pc – Reflective type
6 MG Sensor 1 pc (60mm)
7 CIS Sensor One pair – Each One on the Left and Right Sides
8 3 Color Sensor
(R/G/B) One pair – Each One on the Left and Right Sides

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5. Electrical Component Unit.
1 Driving Motors DC Motor 2pcs
2 Power Source Unit SMPS +24V/2.5A, +5V/1.5A
6. Mechanical Component Unit.
1 Thickness Adjustment With Thickness Adjustment Dial
2 Notes Guides Chained Synchronous Note Guide
Height: 50mm (To set up to 300 pcs.)
3 Carrying Handle Equipped

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Chapter II. Installation.
When the KL-2000series are installed at your place, check the machine with the following installation procedures.
1. Installation Procedures.
1. Take out the machine from the Box.
2. Make sure that all accessories are in the Box (Power cable, User’s Manual)
3. Connect the Power Cable into the Power Inlet.
4. Set the Doubles Detection Range for AUTO Level.
It is suitable for your currencies, If it’s not properly suitable test your notes with each of density level
(D1 ~ D14)
5. KL-2000 Series can be set the various functions, detection levels and counting speed depending in the
condition of notes and request from your customers.
Mode Setting (page ******)
Counting Speed Setting (page *******)
Doubles Detection Level Setting (page ******)
Width / Length Detection Setting (page ******)
UV Setting (Page *******)
6. Adjust the Note Guides to the specified denomination and count the targeted notes.
7. If necessary, adjust the Thickness Adjustment Dial for the best feeding performance.
8. Explain important instructions and operation of the machine to the operators.
Let them operate the machine.
9. Please tidy up the surrounding area of the machine.

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Chapter III. Error Code.
Error
Code Set Conditions Check Point & Remedial Measures
Double
(E.db)
Two notes are fed
at a time or a dirty
note is fed.
1. Check and remove and bad notes
2. Clean the Count Sensors
3. Check the gaps between Feed Rollers and Reversing Rollers.
4. Check if country specification of doubles detection is set properly.
5. Check or adjust Count Sensor’s level. (VR9,10)
6. Malfunction of Main PCB
Chain
(E.ch)
Overlapped notes
are fed.
1. Check and remove the bad notes
2. Check the gaps between Feed Rollers and Reversing Rollers.
3. Check if there is no slip between notes and Feed Rollers. Clean
the rollers if necessary.
4. Check or adjust value of Count Sensor’s level. (VR9,10)
5. Malfunction of Main PCB
h-long
(d.LO)
Excess long of
shorter side(width)
of note
1. Check and remove the bad notes
2. Check the gaps between Feed Rollers and Reversing Rollers.
3. Check if there is no slip between notes and Feed Rollers. Clean
the rollers if necessary.
4. Check or adjust value of Count Sensor’s level. (VR 9,10)
5. Malfunction of Main PCB
h-short
(d.SH)
Excess short of
shorter side(width)
of note
1. Check and remove the bad notes
2. Check the gaps between Feed Rollers and Reversing Rollers.
3. Check if there is no slip between notes and Feed Rollers. Clean
the rollers if necessary.
4. Check or adjust value of Count Sensor’s level. (VR 9,10)
5. Malfunction of Main PCB
w-long
(d.Lo)
Excess long of
longer side(length)
of note
1. Check and remove the bad notes
2. Check the gaps between Feed Rollers and Reversing Rollers.
3. Check if there is no slip between notes and Feed Rollers. Clean
the rollers if necessary.
4. Check or adjust value of CIS’s level. (VID 1308)
5. Malfunction of Main PCB and lower wide PCB
w-short
(d.Sh)
Excess short of
longer side of
note
1. Check and remove the bad notes
2. Check the gaps between Feed Rollers and Reversing Rollers.
3. Check if there is no slip between notes and Feed Rollers. Clean
the rollers if necessary.
4. Check or adjust value of CIS’s level. (VID 1308)
5. Malfunction of Main PCB and lower wide PCB
Half
(E.HF)
Excess short of
longer side(length)
of note (Half Note)
While counting,
only one side of
Count Sensor is
covered.
1. Check and remove the bad notes(s) at stacker.
2. Check the gaps between Feed Rollers and Reversing Rollers.
3. Check if there is no slip between notes and Feed Rollers. Clean
the rollers if necessary.
4. Check or adjust Counter Sensor’s Level. (VR 9,10)
5. Check and clean Counter Sensor
6. Malfunction of Main PCB

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Jam
(E.JA)
Jamming of note.
Count Sensors are
Covered designate
time.
1. Check and remove the bad notes(s) at stacker.
2. Check the gaps between Feed Rollers and Reversing Rollers.
3. Check or adjust the value of Counter Sensor. (VR 9,10)
4. Check and clean Counter Sensor
5. Check reverse delay time (VID 446,456,466,476,486/SP1,2,3,4,5)
6. Malfunction of Main PCB
Over
count
(E.OC)
After complete of
counting, count is
increased by
Counter Sensor
1. Check the gaps between Feed Rollers and Reversing Rollers.
2. Check reverse delay time (VID 446,456,466,476,486/SP1,2,3,4,5)
3. Malfunction of Main PCB
Unknown
(E.UN)
Unknown notes
are fed.
1. Check and remove the bad notes(s)
2. Check the gaps between Feed Rollers and Reversing Rollers.
3. Clean Count Sensor, CIS Sensor, RGB Sensor
4. Check or adjust value of Count Sensor’s level. (VR 9,10)
5. Check or adjust value of CIS Sensor’s level. (VID 1308)
6. Check or adjust RGB sensor’s level. (VR 123456)
7. Malfunction of Main PCB
Balance
(E.bA)
Tilted notes are
fed.
1. Check and remove the bad notes(s)
2. Check the gaps between Feed Rollers and Reversing Rollers.
3. Check if there is no slip between notes and Feed Rollers. Clean
the rollers if necessary.
4. Clean Count Sensor.
5. Check or adjust value of Count Sensor’s level. (VR 9,10)
6. Malfunction of Main PCB
Thin
(E.th)
Thin notes are
fed.
1. Check and remove the bad notes(s)
2. Check the gaps between Feed Rollers and Reversing Rollers.
3. Check if there is no slip between notes and Feed Rollers. Clean
the rollers if necessary.
4. Clean Count Sensors
5. Check density level
6. Check or adjust value of Count Sensor’s level. (VR 9,10)
7. Malfunction of Main PCB
E.CF
(M=MG)
(X=UV P)
(U=UV R
Counterfeit notes
are fed.
1. Check the condition of counted notes.
2. Check of it is a counterfeit note.
3. If necessary check the value of UV LEVEL(VR 7,8,12).
4. If necessary the UV level can be flexibly adjusted to be suitable for
the targeted notes(VR 7,8,12):VR7:Left UV penetration. VR8:Right
UV penetration. VR12: UV reflection).
5. If necessary, check the value of MG LEVEL(VID 1311)
6. If necessary, the MG level can be flexibly adjusted to be suitable
for the targeted notes(VID 1311).
Over
load
(E.OL)
Over load on the
motor 1. Check over load value of each speed (VID 1302)
L uv err
(E.LU)
Left UV sensor is
on problem.
(Penetrative UV)
1. Check the level of left UV sensor.(VID 1303)
2. Check if the connectors of left UV sensor are well fixed.
3. Check if the left UV sensor is OK.
4. Check if the left UV sensor is covered with notes.
5. If the left UV sensor is covered with dust or dirt, clean the sensor
with
brush.

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R uv err
(E.rU)
Right UV sensor is
on problem.
(Penetrative UV)
1. Check the level of right UV sensor.(VID 1303)
2. Check if the connectors of right UV sensor are well fixed.
3. Check if the right UV sensor is OK.
4. Check if the right UV sensor is covered with notes.
5. If the right UV sensor is covered with dust or dirt, clean the sensor
with brush.
C uv err
(E.CU)
Center UV sensor
is on problem
(Reflective UV)
1. Check the level of Center UV sensor.(VID 1303)
2. Check if the connectors of Center UV sensor are well fixed.
3. Check if the Center UV sensor is OK.
4. Check if the Center UV sensor is covered with notes.
5. If the Center UV sensor is covered with dust or dirt, clean the
sensor with brush.
L ired err
(E.Lr)
Left counter
sensor (IR)is on
problem.
1. Check the level of left IR sensor(VID 1303).
2. Check if the connectors of left IR sensor are well fixed.
3. Check if the left IR sensor is OK.
4. Check if the left IR sensor is covered with notes.
5. If the left IR sensor is covered with dust or dirt, clean the sensor
With brush.
R ired err
(E.rr)
Right counter
sensor(IR) is on
problem.
1. Check the level of right IR sensor(VID 1303).
2. Check if the connectors of fight IR sensor are well fixed.
3. Check if the right IR sensor is OK.
4. Check if the right IR sensor is covered with notes.
5. If the right IR sensor is covered with dust or dirt, clean the sensor
with brush.
L color
err
(E.LC)
Left color sensor
(RGB) is on
problem.
1. Check the level of left RGB sensor(VID 1303).
2. Check if the connectors of left RGB sensor are well fixed.
3. Check if the left RGB sensor is OK.
4. Check if the left RGB sensor is covered with notes.
5. If the left RGB sensor is covered with dust or dirt, clean the sensor
With brush.
R color
err
(E.rC)
Right color sensor
(RGB) is on
problem.
1. Check the level of right RGB sensor(VID 1303).
2. Check if the connectors of right RGB sensor are well fixed.
3. Check if the right RGB sensor is OK.
4. Check if the right RGB sensor is covered with notes.
5. If the right RGB sensor is covered with dust or dirt, clean the
sensor with brush.
L wide
err
(E.LS)
Left length sensor
(CIS) is on
problem.
1. Check the level of left CIS sensor(VID 1308).
2. Check if the connectors of left CIS sensor are well fixed.
3. Check if the left CIS sensor is OK.
4. Check if the left CIS sensor is covered with notes.
5. If the left CIS sensor is covered with dust or dirt, clean the sensor
with
brush.
R wide
err
(E.rs)
Right length
sensor (CIS) is on
problem.
1. Check the level of right CIS sensor(VID 1308).
2. Check if the connectors of right CIS sensor are well fixed.
3. Check if the right CIS sensor is OK.
4. Check if the right CIS sensor is covered with notes.
5. If the right CIS sensor is covered with dust or dirt, clean the sensor
with brush.

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The Motors do not work.
1. Check functions of Motors with Maintenance Mode (VID 1602)
2. Check or reconnect Connector on Main PCB
3. Malfunction of the Motor(s)
4. Malfunction of Main PCB
Display does not light on.
The machine does not
function with pressing any
keys
1. Check or reconnect Connector on Main PCB.
2. Check front PCB (VID 1403)
3. Malfunction of Display PCB
4. Malfunction of Main PCB
The Motors do not work and
Display does no light in and
also the machine does not
function with pressing any
key.
1. Check or change fuse(s).
2. Check of change Power Cable.
3. Check or reconnect connectors on Main PCB
4. Malfunction of front PCB
5. Malfunction of SMPS
6. Malfunction of Main PCB

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Chapter IV. Electrical Parts Location.
1. KL - 2000. (Basic Counting)
NO Part Name Drawing No Remarks
1 Hopper Sensor
2 Stacker Sensor
3 Encoder Sensor
4 IR Sensor (Emitting L/R) (Counter Sensor)
5 IR Sensor (Receiving L/R) (Counter Sensor)
6 Main Motor
7 Stacker Motor
8 Main PCB
9 Display PCB (LED)
10 UV Lamp
11 SMPS Ass’y

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2. KL-2010.
NO Part Name Drawing No Remarks
1 Hopper Sensor
2 Stacker Sensor
3 Encoder Sensor
4 IR Sensor (Emitting L/R) (Counter Sensor)
5 IR Sensor (Receiving L/R) (Counter Sensor)
6 Main Motor
7 Stacker Motor
8 Main PCB
9 Display PCB (LED)
10 UV Lamp
11 SMPS Ass’y
12 UV ( Penetration Emitting L/R ) (UV Detection)
13 UV ( Penetration Receving L/R ) (UV Detection)
14 UV ( Reflection Emitting/Receving ) (UV Detection)

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3. KL-2020.
NO Part Name Drawing No Remarks
1 Hopper Sensor
2 Stacker Sensor
3 Encoder Sensor
4 IR Sensor (Emitting L/R) (Counter Sensor)
5 IR Sensor (Receiving L/R) (Counter Sensor)
6 Main Motor
7 Stacker Motor
8 Main PCB
9 Display PCB (LED)
10 UV Lamp
11 SMPS Ass’y
15 CIS ( Receiving L/R ) (Length Detection)
16 CIS ( Emitting L/R ) (Length Detection)
4. KL-2030.

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NO Part Name Drawing No Remarks
1 Hopper Sensor
2 Stacker Sensor
3 Encoder Sensor
4 IR Sensor (Emitting L/R) (Counter Sensor)
5 IR Sensor (Receiving L/R) (Counter Sensor)
6 Main Motor
7 Stacker Motor
8 Main PCB
9 Display PCB (LED)
10 UV Lamp
11 SMPS Ass’y
12 UV ( Penetration Emitting L/R ) (UV Detection)
13 UV ( Penetration Receving L/R ) (UV Detection)
14 UV ( Reflection Emitting/Receving ) (UV Detection)
15 CIS ( Receiving L/R ) (Length Detection)
16 CIS ( Emitting L/R ) (Length Detection)
5. KL-2040/2050

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NO Part Name Drawing No Remarks
1 Hopper Sensor
2 Stacker Sensor
3 Encoder Sensor
4 IR Sensor (Emitting L/R) (Counter Sensor)
5 IR Sensor (Receiving L/R) (Counter Sensor)
6 Main Motor
7 Stacker Motor
8 Main PCB
9 Display PCB (LED)
10 UV Lamp
11 SMPS Ass’y
12 UV ( Penetration Emitting L/R ) (UV Detection)
13 UV ( Penetration Receving L/R ) (UV Detection)
14 UV ( Reflection Emitting/Receving ) (UV Detection)
15 CIS ( Receiving L/R ) (Length Detection)
16 CIS ( Emitting L/R ) (Length Detection)
17 MG Sensor (MG Detection)
6. KL-2300

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NO Part Name Drawing No Remarks
1 Hopper Sensor
2 Stacker Sensor
3 Encoder Sensor
4 IR Sensor (Emitting L/R) (Counter Sensor)
5 IR Sensor (Receiving L/R) (Counter Sensor)
6 Main Motor
7 Stacker Motor
8 Main PCB
9 Display PCB (LCD 3”)
10 UV Lamp
11 SMPS Ass’y
12 UV ( Penetration Emitting L/R ) (UV Detection)
13 UV ( Penetration Receving L/R ) (UV Detection)
14 UV ( Reflection Emitting/Receving ) (UV Detection)
15 CIS ( Receiving L/R ) (Length Detection)
16 CIS ( Emitting L/R ) (Length Detection)
17 MG Sensor (MG Detection)
7. KL-2500

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NO Part Name Drawing No Remarks
1 Hopper Sensor
2 Stacker Sensor
3 Encoder Sensor
4 IR Sensor (Emitting L/R) (Counter Sensor)
5 IR Sensor (Receiving L/R) (Counter Sensor)
6 Main Motor
7 Stacker Motor
8 Main PCB
9 Display PCB (LCD 3”)
10 UV Lamp
11 SMPS Ass’y
12 UV ( Penetration Emitting L/R ) (UV Detection)
13 UV ( Penetration Receving L/R ) (UV Detection)
14 UV ( Reflection Emitting/Receving ) (UV Detection)
15 CIS ( Receiving L/R ) (Length Detection)
16 CIS ( Emitting L/R ) (Length Detection)
17 MG Sensor (MG Detection)
18 White LED ( RGB Emitting L/R ) (Color Detection)
19 RGB Sensor ( RGB Receiving L/R ) (Color Detection)

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Chapter V. Maintenance Mode.
Some functions described in this chapter may not available depending on the Model.
The function not activated means the function is not available Logging Data functioned
between VID# to VID# are not available on KL-2000/2010.
1. How to enter Maintenance Mode
Turn on the Power Switch with pressing “Restart” key. Keep pressing “Restart” key approx
one second and then display indicates “PASS”(LED)/”Password”(LCD)
P A S S (PASS : LED type, Password: LCD type)
Press “Enter” and “2.0.0.0.”(Machine password) and “Enter”
Log in Mode
0 Indication of Maintenance Mode
2. How to escape from Maintenance Mode
To escape from Maintenance Mode, turn off the Power Switch.
3. How to execute function of Maintenance Mode
1. Select desired function by changing the number
2. Press “Enter” key to execute the function and press “Mode” key or “Enter” key
to terminate the function.
3. Press ten keys to set the number.
4. Function of Each Mode
NO Mode Function
31 Parameter save To save the parameter.
34 Calibration data save To backup the important data( Calibration data ).
35 Calibration data restore To restore the important data( Calibration data ).
41 Parameter Reconfiguration To initialize all parameters
42 Parameter Reconfiguration To initialize parameter connected with motor
43 Parameter Reconfiguration To initialize parameter connected with speed
44 Parameter Reconfiguration To initialize parameter connected with sensor
45 Parameter Reconfiguration To initialize parameter connected function

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46 Parameter Reconfiguration To initialized parameter connected DD
47 Parameter Reconfiguration To initialized parameter connected CF
48 Parameter Reconfiguration To initialized parameter connected TH
49 Parameter Reconfiguration To initialized parameter connected with alarm
50 Parameter Reconfiguration To initialize parameter connected with banknote
52 Banknote Parameter save To save parameter for banknote only
214 Hardware version To show Hardware version
215 Firmware version To show Firmware version
216 CPLD version To show CPLD version
217 VID version To show VID version
423 Stack Motor delay To set delay time of Stack Motor Stop
433 Start reverse delay time To set reverse delay time at start 1~5 note count
434 Batch stop reverse delay time To set reverse delay time at batch stop ( SP-3 ~ SP-5 )
446 Speed-1 reverse delay time To set reverse delay time at speed-1
456 Speed-2 reverse delay time To set reverse delay time at speed-2
466 Speed-3 reverse delay time To set reverse delay time at speed-3
476 Speed-4 reverse delay time To set reverse delay time at speed-4
486 Speed-5 reverse delay time To set reverse delay time at speed-5
503 UV Penetrate install To install or uninstall UV Penetrate Sensor in Program
504 UV Reflection install To install or uninstall UV Reflection Sensor in Program
505 Color install To install or uninstall Color Sensor in Program
506 Wide install To install or uninstall Wide Sensor in Program
507 MR install To install or uninstall MR Sensor in Program
508 UV Lamp install To install or uninstall UV Lamp Sensor in Program
513 Hopper debounce time Chattering remove time of Hopper sensor