Kärcher HDS 801 D User manual

www.kaercher.com/register-and-win
HDS 801 D
59661160 12/13
Deutsch 3
English 15
Français 27
Italiano 40
Nederlands 53
Español 65
Português 78
Dansk 91
Norsk 103
Svenska 114
Suomi 125
Ελληνικά 137
Türkçe 150
Русский 162
Magyar 176
Čeština 188
Slovenščina 200
Polski 211
Româneşte 224
Slovenčina 236
Hrvatski 248
Srpski 260
Български 272
Eesti 285
Latviešu 296
Lietuviškai 308

3 4 1
22 23
18 19 20 12 11 26 27 21
25 15 14 16 17 10
24 9 2
28
13
8
7 6 5
2

– 1
Please read and comply with
these original instructions prior
totheinitialoperationofyourapplianceand
store them for later use or subsequent own-
ers.
–Before first start-up it is definitely nec-
essary to read the operating instruc-
tions and safety indications Nr. 5.951-
949.0!
–Incaseoftransportdamageinformven-
dor immediately
–Check the contents of the pack before
unpacking.
Notes about the ingredients (REACH)
You will find current information about the
ingredients at:
www.kaercher.com/REACH
Danger
Immediate danger that can cause severe
injury or even death.
몇Warning
Possible hazardous situation that could
lead to severe injury or even death.
Caution
Possible hazardous situation that could
lead to mild injury to persons or damage to
property.
Contents
Environmental protection . . EN . . .1
Symbols in the operating in-
structions . . . . . . . . . . . . . . EN . . .1
Device elements. . . . . . . . . EN . . .2
Symbols on the machine . . EN . . .2
Proper use . . . . . . . . . . . . . EN . . .2
Safety instructions . . . . . . . EN . . .3
Safety Devices. . . . . . . . . . EN . . .3
Start up. . . . . . . . . . . . . . . . EN . . .4
Operation . . . . . . . . . . . . . . EN . . .5
Storage. . . . . . . . . . . . . . . . EN . . .7
Transport . . . . . . . . . . . . . . EN . . .7
Maintenance and care . . . . EN . . .7
Troubleshooting . . . . . . . . . EN . . .9
Warranty. . . . . . . . . . . . . . . EN . .10
Accessories and Spare Parts EN . .10
EC Declaration of Conformity EN . .11
Technical specifications . . . EN . .12
Environmental protection
The packaging material can be
recycled. Please do not throw
the packaging material into
householdwaste;pleasesendit
for recycling.
Oldappliancescontainvaluable
materials that can be recycled;
these should be sent for recy-
cling. Batteries, oil, and similar
substances must not enter the
environment. Please dispose of
your old appliances using ap-
propriate collection systems.
Please do not release engine oil, fuel oil,
diesel and petrol into the environment Pro-
tect the ground and dispose of used oil in
an environmentally-clean manner.
Symbols in the operating
instructions
15EN

– 2
see cover page
1 Connection for water supply with filter
2 Steering roller with fixed position brake
3 High pressure connection
4 High pressure hose
5 Trigger gun with safety catch
6 Spray lance
7 High pressure nozzle
8 High-pressure pump
9 Continuous heater
10 Fuel tank
11 Fuel pump
12 Burner blower
13 Oil tank at the pump
14 Pressure switch
15 Thermostat valve
16 Safety valve
17 Water shortage safeguard
18 Fuel tank
19 Device for manual start
20 Nameplate
21 Cover of electrical cabinet
22 Temperature controller
23 Fuse
24 Dosage valve for detergent
25 Detergent container *
26 Operating hour counter *
27 Storage compartment for nozzles
28 Handle
* Additional accessory
High-pressure jets can be dan-
gerous if improperly used. The
jet may not be directed at per-
sons, animals, live electrical equipment or
at the appliance itself.
Accordingtothe applicable regula-
tions, the appliance must never be
used on the drinking water supply
without a system separator. Use a
suitablesystemseparatormanufacturedby
KÄRCHER; or, as an alternative, a system
separator as per EN 12729 Type BA.
Water flowing through a system separator
is considered non-drinkable.
Caution
Always connect the system separator to
the water supply, never directly to the appli-
ance!
Note: Applicable only for Germany: The
appliance is meant only for mobile (non-
stationary) operations.
This high pressure cleaner is used espe-
cially at locations where there is no electri-
cal connection and it is necessary to work
with hot water.
Cleaning of: Machines, Vehicles, Struc-
tures, Tools, Facades, Terraces, Garden-
ing tools, etc.
–Use only the high pressure jet without
detergent for cleaning facades, terrac-
es, garden equipment, etc.
–For stubborn dirt, we recommend the
use of the dirt blaster as a special ac-
cessory.
Danger
Risk of injury! Follow the respective safety
regulations when operating at gas stations
or other dangerous areas.
Device elements
Symbols on the machine
Risk of poisoning! Do not
breathe in the exhaust fumes.
Riskofburnsonaccountofhot
surfaces!
Proper use
Please do not let mineral oil contaminated
waste water reach soil, water or the sew-
age system. Perform engine cleaning and
bottom cleaning therefore only on speci-
fied places with an oil trap.
16 EN

– 3
Danger
–Do not use high pressure cleaners
when there has been an oil spill; move
theappliance to another spot and avoid
any sort of spark formation.
–Do not store, spill or use fuel in the vi-
cinityofopenflamesorappliancessuch
as ovens, boilers, water heaters, etc.
that have an ignition flame or can gen-
erate sparks.
–Keep even mildly inflammable objects
andmaterialsawayfromthesilencer(at
least 2 m).
–Do not start the engine without the si-
lencer; check, clean and replace, if re-
quired, the silencer at regular intervals.
–Do not use the engine in forest, bushes
or grassy areas without fitting a spark
receiver at the exhaust.
–Except for setting jobs, do not run the en-
ginewhentheairfilterisremovedorthere
is no cover over the suction support.
–Do not make any adjustments to the
regulator springs, regulator bars or oth-
er parts that can bring forth an increase
in the engine speed.
–Risk of burns! Do not touch hot silenc-
ers, cylinders or radiator ribs.
–Do not put hands or feet close to mov-
ing or rotating parts.
–Riskofpoisoning!Theapplianceshould
not be operated in closed rooms.
–Neverleavethemachineunattendedso
long as it is running.
–Please follow the national rules and
regulations for fuel spray jets of the re-
spective country.
–Please follow the national rules and
regulations for accident prevention of
the respective country. Fuel spray jets
mustbe tested regularly and the results
of these tests must be documented in
writing.
–Theheatingapplianceofthemachineis
an ignition plant. All national laws and
regulationsaboutheatingsystemsmust
also be followed.
Danger
Risk of injury!
–Only use original high-pressure hoses.
–The high-pressure hose and the injec-
tion system must be suitable for the
maximum operating pressure given in
the Technical Data.
–Avoid contact with chemicals.
–Check the high-pressure hose daily.
Do not use hoses with kinks.
Stopusingthehigh-pressurehoseifthe
external wire layer is visible.
–Do not use the high-pressure hose any-
more if the winding is damaged.
–Lay the high-pressure hoses in such a
way that no vehicle can drive over it.
–Do not use high-pressure hoses that
havebeendrivenover,kinked,pressed
or bent even if there is no externally vis-
ible damage.
–Storethehigh-pressurehosesinsucha
way that they are not subject to any me-
chanical load.
Safety devices serve for the protection of
the user and must not be put out of opera-
tion or bypassed with respect to their func-
tion.
The safety mechanism against lack of wa-
ter prevents the heater from over-heating
when there is no water. The burner oper-
ates only when there is adequate water
supply.
Safety instructions
General notes on safety
High pressure hose
Safety Devices
Water shortage safeguard
17EN

– 4
–If the hand spray gun is closed, the
overflow valve opens and the high pres-
sure pump diverts the water back to the
pump suction side. Thus the permissi-
ble working pressure is not exceeded.
–The overflow valve is set by the manu-
facturer and sealed. Setting only by
customer service.
–The safety valve opens when the over-
flow valve is defective.
–The safety valve is set by the manufac-
turer and sealed. Setting only by cus-
tomer service.
The thermo-valve opens when the permis-
sible water temperature is exceeded and
lets out the hot water into the open.
Thepressureswitchswitchesofftheburner
when the working pressure falls below the
minimum value and switches it on again
when it is exceeded.
몇Warning
Risk of injury! Device, tubes, high pressure
hose and connections must be in faultless
condition. Otherwise, the appliance must
not be used.
Caution
In case of lacteous oil inform Kärcher cus-
tomer service immediately
Beforeusing forthefirst time,cut off the
tip of the lid of the oil tank on the water
pump.
Check oil level in the oil tank.
Do not operate the appliance if the oil level
has fallen below "MIN".
Add oil if required (see technical speci-
fications).
Follow the instructions given in the sec-
tion "Safety Notes"!
Read the operating instructions of the
engine manufacturer before start-up
and follow the safety instructions care-
fully.
Check oil level of the engine.
Do not operate the appliance if the oil level
has fallen below "MIN".
If required, top up oil carefully.
Fill fuel tank with diesel.
Caution
Risk of damage to the fuel pump on ac-
count of dry running. Fill up the fuel tank up
to this mark even for cold water operations.
Danger
Risk of explosion! Only refill diesel oil or
light fuel oil. Unsuitable fuels, e.g. petrol,
are not to be used.
Refill fuel.
Close tank lock.
Wipe off spilled fuel.
Mount the nozzle on the spray pipe
(markings on the adjustment ring at the
top).
Connect ray tube to hand spray gun
Connect the high pressure hose to the
high pressure connection point of the
machine.
Figures A-C
Leveroutthesafetyclipofthehandspray
gun using a screw-driver (Picture A).
Place the hand-spray gun upside down
and insert the end of the high pressure
hose till the end. Ensure that the lose
disc falls right below on the hose end
(Picture B).
Overflow valve
Safety valve
Thermo-valve at the pump
Pressure switch
Start up
Check oil level of the high pressure
pump
Motor
Refill fuel
Install hand spray gun
Installing spare high pressure hose
18 EN

– 5
Press the safety clip back into the hand-
spray gun. The hose can be pulled out
max. 1 mm if it has been installed cor-
rectly. Otherwise, it means the disc has
been installed wrongly (picture C).
–Forconnectionvaluesrefertotechnical
specifications
몇Warning
Observe regulations of water supplier.
Accordingtothe applicable regula-
tions, the appliance must never be
used on the drinking water supply
without a system separator. Use a
suitablesystemseparatormanufacturedby
KÄRCHER; or, as an alternative, a system
separatorasperEN12729TypeBA.Water
flowing through a system separator is con-
sidered non-drinkable.
Caution
Always connect the system separator to
the water supply, never directly to the appli-
ance!
Connect the supply hose (minimum
length7.5m,minimumdiameter3/4“)to
the water connection point of the ma-
chine and at the water supply point (for
e.g. a tap).
Open the water supply.
Note: The supply hose is not included.
–When fitted with the appropriate acces-
sories, this high-pressure cleaner can
draw in surface water, e.g. from water
butts or ponds.
–Suction height max. 1m.
Danger
Never suck in water from a drinking water
container. Never suck in liquids which con-
tain solvents like lacquer thinner, petrol, oil
or unfiltered water. The sealings within the
device are not solvent resistant. The spray
mist of solvents is highly inflammable, ex-
plosive and poisonous.
Connectsuction hose (minimumdiame-
ter 3/4“) with filter (accessory) to the
water connection point.
Set dosing value for detergent to "0".
Danger
Risk of explosion!
Do not spray flammable liquids.
Danger
–Place the appliance on firm surface.
–The high pressure cleaner must not be
used by children. (Risk of accident on
account of improper use of the appli-
ance).
–Thehighpressurespraygenerateshigh
levels of noise when the appliance is in
use. Risk of hearing impairment. Al-
ways use proper ear-protection aids
while working with the appliance.
–The water jet coming out of the high
pressure nozzle causes the gun to re-
coil. Further, an angular spray pipe can
causeadditionaltorque.Henceholdthe
spray pipe and gun firmly.
–Neverdirectthewaterjet ontopersons,
animals,theapplianceitselforelectrical
components.
–Vehicle tyres/ tyre valves may be
cleaned only with a minimum spray dis-
tance of 30 cm. Otherwise, the high
pressure spray can cause damage to
the vehicle tyre/ tyre valve. The discol-
ouring of the tyre is the fhe first sign of
damage. Damaged vehicle tyres are a
source of danger.
–Do not spray materials contains asbes-
tos or other health-hazardous sub-
stances.
–The operator must wear proper safety
gear to be protected against the water
sprays.
–Pay attention to ensure that all screws
of all connecting hoses are tightened
properly.
–The lever of the hand spray gun must
not be locked during the operation.
Water connection
Suck in water from vessel
Operation
19EN

– 6
Set pressure/temperature and deter-
gent concentration according to the sur-
face to be cleaned.
Close the hand spray gun.
Turn the casing of the nozzle till the de-
sired symbol matches the marking.
Select round or flat spray using touch-less
switching:
Close the hand spray gun.
Turn the spray-pipe that is inclined
about 45° downward to the left or the
right.
Note: To prevent damage due to too much
pressure,alwayspositionhighpressureray
first from a greater distance towards object
to be cleaned.
Open the water supply.
Set the temperature regulator to opera-
tions with cold/ hot water.
Start the engine according to the oper-
ating instructions of the engine manu-
facturer.
Press the lever on the hand spray gun.
Set thermostat to "Burner off" position.
Danger
Scalding danger!
Set thermostat to desired working tem-
perature. The burner is switched on.
Caution
Unsuitable detergents can cause damage
to the appliance and to the object to be
cleaned.
–For considerate treatment of the envi-
ronment use detergent economically.
–Observe the dosage and other instruc-
tions provided with these detergents.
–Use only those detergents approved by
the manufacturer of the appliance.
–Kärcher detergents ensure smooth
functioning.Pleaseconsultusoraskfor
our catalogue or our detergent informa-
tion sheets.
Suspend end of suction hose in a con-
tainer filled with detergent.
Set nozzle to "CHEM".
Set dosing value for detergent to the
desired concentration.
–Loosen the dirt:
Spray detergent economically and let it
work for 1...5 minutes but do not let it
dry up.
–Remove the dirt:
Spray off loosened dirt with the high
pressure jet.
Set dosing value for detergent to "0".
Open the hand spray gun and rinse the
appliance for at least 1 minute.
Cleaning
Triple nozzle
High pressure flat spray (25°)
for large dirt areas
High pressure circular spray
(0°) for specially stubborn dirt
Flat low pressure spray
(CHEM) for operating using de-
tergents or cleaning at low
pressure.
Turning on the Appliance
Operating with cold water
Operating with hot water
Operation with detergent
Recommended cleaning method
After operation with detergent
20 EN

– 7
Release the lever on the trigger gun.
Note: When the lever of the hand spray
gunisreleased,theenginecontinuestorun
at zero speed. The water thus circulates
withinthepumpandgetsheated.When the
cylinder head at the pump has reached the
maximumpermissibletempertaure(80°C),
the therm-valve on the pump opens and
lets out the hot water into the open.
Cooling can be hastened while using com-
pressed water from the water supply pipes:
Pull the lever of the hand spray gun for
2 - 3 minutes so that the circulating wa-
ter cools down the cylinder head.
Set dosing value for detergent to "0".
Open the hand spray gun and rinse the
appliance for at least 1 minute.
Danger
Danger of scalding by hot water. After oper-
ation with hot water, the device must be op-
erated with open end handgun with cold
water for at least two minutes.
Afteroperatingthewaterusingsalinewater
(sea water), open the hand spray gun and
rinsethe appliancefor atleast 2-3minutes
using tap water.
Caution
Never stop the motor under full load when
the hand-spray gun is opened.
Set thermostat to "Burner off" position.
Rinse the device thoroughly for at least
30 seconds.
Release the lever on the trigger gun.
Motor regulates to reach dry run speed.
Set the key switch at the motor to
"OFF".
Close fuel cock.
Shut off water supply.
Activate hand spray gun until device is
pressure-less.
Secure the hand spray gun using the
safety catch so that it doesn't open ac-
cidentally.
Remove the water inlet hose from the
appliance.
Caution
Risk of damage! Freezing water in the ap-
pliance can destroy parts of the appliance.
–Store the appliance in a heated room
during winter or empty it. During longer
breaks in operation, it is advisable to
pump in anti-frost agents into the appli-
ance.
Caution
Risk of injury and damage! Note the weight
of the appliance in case of storage.
This appliance must only be stored in inte-
rior rooms.
Caution
Risk of injury and damage! Observe the
weight of the appliance when you transport
it.
Release parking brake.
Push the appliance.
When transporting in vehicles, secure
the appliance according to the guide-
lines from slipping and tipping over.
Youcansignwithyourdealeracontractfor
regular safety inspection or even sign a
maintenance contract. Please take advice
on this matter.
Danger
Risk of injury if the machine is left running
in an unattended state. Shut off the fuel
supply before doing any work on the appli-
ance.
Risk of burns! Do not touch hot silencers,
cylinders or radiator ribs.
Interrupting operation
After operation with detergent
Turn off the appliance
Frost protection
Storage
Transport
Maintenance and care
21EN

– 8
Cleanthesieveinthewaterconnection.
Check oil level of the high pressure
pump.
Caution
In case of lacteous oil inform Kärcher cus-
tomer service immediately
Booster heater: Dismantle burner inlay;
clean burner and ignition electrodes;
check distance between electrodes; ad-
just if required or replace ignition elec-
trodes.
Empty and clean the fuel tank.
Clean the filter in front of the fuel pump
and fuel nozzle.
Desulphurise the heating coil and re-
move soot from it.
Change the oil in the high pressure
pump.
Take out sieve.
Clean sieve in water and reinstall.
Oil change:
Ready a catch bin for appr. 1 Liter oil.
Turn out the oil drain screw.
Drain the oil in a collection basin.
Screw in the oil drain screw.
Slowly fill in new oil until the "MAX"
marking on the oil container.
Note: Air pockets must be able to leak out.
For oil type refer to technical specifica-
tions.
Carry out maintenance tasks to the engine
according to the specifications provided in
the operating instructions of the engine
manufacturer.
Theflowresistance is higher if there are de-
posits in the pipes; this increases the load
on the motor.
Danger
Risk of explosion due to combustible gas-
es! Smoking strictly prohibited during de-
calcification. Ensure proper ventilation.
Danger
Risk of burns injury on account of acid!
Wear protective glasses and protective
gloves.
Procedure:
According to statutory requirements, only
tested and approv approved boiler decrust-
ing agents may be used.
–RM 100 (Order No. 6.287-008) dis-
solves chalk and simple compounds of
chalk and detergents residues.
–RM 101 (Order No. 6.287-013) dis-
solves the deposits that cannot be dis-
solved using RM 100.
Fill a 20 litre container with 15 l water.
Add one litre of boiler decrusting agent.
Connect the water hose directly to the
pump and hang in the other free end
into the container.
Insert the connected spray pipe without
nozzle into the container.
Start the engine according to the oper-
ating instructions of the engine manu-
facturer.
Open the hand-spray gun and do not
close it during the decalcification pro-
cess.
Set the temperature regulator to work-
ing temperature of 40 °C.
Let the appliance run till the working
temperature is reached.
Maintenance intervals
Weekly
Half-yearly
Half-yearly or when required
Maintenance Works
Clean the sieve in the water connection
High-pressure pump
Dispose of old oil ecologically or turn it in
at a collection point.
Motor
Decalcify appliance
22 EN