Kärcher DE-201007D User manual

MODEL ORDER # MODEL
HD 2.0/10 Ed 1.575-250.0 DE-201007D
HD 1.9/15 Ed 1.575-251.0 DE-201507D
HD 2.8/10 Ed 1.575-252.0 DE-301007D
HD 3.5/20 Ea 1.575-253.0 DE-352007A
9.800-085.0
®
OPERATOR’S MANUAL
To locate your local Kärcher Commercial Pressure Washer Dealer nearest you
visit www.karchercommercial.us

#9.800-085.0 • Rev. 11/08
OPERATOR’S MANUAL PRESSURE WASHER
12
MOTOROVERLOAD
PUSHTORESET
DEP
OSI
TIv
OD
ER
EPO
SIC
ION
OFF
ON
MOTOROVERLOAD
PUSHTORESET
DEP
OSI
TIv
OD
ERE
POS
ICI
ON
OFF
ON
INTENDEDFORINDOORUSE
EXPLODED VIEW
1
3
2
25
24
23
26
27
9
39
38
37
35
36
8
8
39
39 33
42
44
49
53
50
51
52
48
49
48 47
45
46
44
43
59
58
53
56
57
54
31
13
50
52
62
22
21
32
20
61
60
29
5
6, 7
5
15 16
17
22
21
Model 253.0
4
18, 19
10
10
11
15 16 17
14, 28
34 1
14, 28
48
55
41
55
41
40
40
13
40
64
31
48 63
65
12
20
66
20
Models
251.0,
252.0
Model 250.0
66

#9.800-085.0 • Rev. 11/08
13
PRESSURE WASHER OPERATOR’S MANUAL
ITEM PART NO. DESCRIPTION QTY
1 9.804-624.0 Nozzle, 150375, Yellow (251.0) 1
9.804-625.0 Nozzle, 250375, Green (251.0) 1
9.804-626.0 Nozzle, 400375, White (251.0) 1
9.804-627.0 Nozzle, 000375, Red (251.0) 1
9.802-296.0 Nozzle, 1504, Yellow (250.0) 1
9.802-297.0 Nozzle, 2504, Green (250.0) 1
9.802-298.0 Nozzle, 4004, White (250.0) 1
9.802-295.0 Nozzle, 0004, Red (250.0) 1
9.802-300.0 Nozzle, 1505, Yellow (253.0) 1
9.802-301.0 Nozzle, 2505, Green (253.0) 1
9.802-302.0 Nozzle, 4005, White (253.0) 1
9.802-299.0 Nozzle, 0005, Red (253.0) 1
9.802-304.0 Nozzle, 1555, Yellow (252.0) 1
9.802-305.0 Nozzle, 2555, Green (252.0) 1
9.802-306.0 Nozzle, 4055, White (252.0) 1
9.802-303.0 Nozzle, 0055, Red (252.0) 1
9.802-311.0 Nozzle, Compl. QCME 6540, Brass, All 1
2 9.802-220.0 Wand, 18" M22 x 1/4" QC 1
3 9.802-223.0 Spray Gun, SK@, 3/8" Inlet 1
4 Hose, See Specifications Page
5 9.802-517.0 Connector, 1/2" L/T, 90°, Black (251.0, 252.0) 2
6 9.802-427.0 Cord, Service, SOWA 12/3, Coleman (251.0, 252.0) 21"
7 9.802-448.0 Conduit, Watertight, Flex, 1/2" (251.0, 252.0) 8"
8 9.802-773.0 Nut, 1/4" ESNA, NC 6
9 9.802-225.0 Injector, Detergent, Assy, 3-5 GPM 1
10 9.803-831.0 Connector, 3/4" L/T, 90°, Black (253.0) 2
11 9.802-518.0 Strain Relief, 3/4" (253.0) 1
9.802-523.0 ▲Locknut, 3/4" (253.0) 1
12 9.802-810.0 Washer, 5/8" Flat 2
13 9.802-776.0 Nut, 5/16" ESNA 4
14 9.802-759.0 Screw, 10/32" x 1/2" BHSOC, Black (251.0, 252.0, 253.0) 4
15 9.802-450.0 Switch, 2 Pos. 120V-600V, 1-3 PH Bremas (251.0, 252.0, 253.0) 1
16 9.802-478.0 Lid, Plastic, Carlon E9801 Box (251.0, 252.0, 253.0) 1
17 9.802-477.0 Box, Plastic, Carlon E9801, w/o Lid (251.0, 252.0, 253.0) 1
18 9.802-436.0 Cord, Service, 10/3 (253.0) 21"
19 9.803-832.0 Conduit, Water Tite, Flex 3/4" (253.0) 8"
20 9.802-430.0 GFCI, 240V1Ph30A, 36' 10-3 Cord (253.0) 1
9.802-431.0 GFCI, 120V 20A, w/36' 12-3 Cord (251.0, 252.0) 1
9.802-432.0 GFCI, 120V 15A, w/36' 12-3 Cord (250.0) 1
21 9.800-016.0 Label, Disconnect Power Supply 1
EXPLODED VIEW PARTS LIST

#9.800-085.0 • Rev. 11/08
OPERATOR’S MANUAL PRESSURE WASHER
14
ITEM PART NO. DESCRIPTION QTY
22 9.803-833.0 Cover, Motor (251.0, 252.0, 253.0) 1
23 9.802-171.0 Nipple 3/8" x 3/8" NPT Male 1
24 9.802-146.0 Swivel, 1/2" MP x 3/4" GHF, w/Strainer 1
25 9.802-182.0 Protector, Pump 1/2" 140° 1
26 Unloader, See Specifications Page
27 Pump, See Specifications Page
28 9.802-695.0 Nut, 10/32" Keps (251.0, 252.0, 253.0) 4
29 9.802-514.0 Strain Relief (250.0) 1
9.802-525.0 ▲ Locknut, 1/2" (250.0) 1
30 9.802-695.0 ▲Nut, 10/32" Keps (251.0, 252.0, 253.0) 3
9.802-699.0 ▲ Screw, 10/32" x 3/4" Slot Pan, MS, SS (251.0, 252.0, 253.0) 1
9.800-040.0 ▲Label, Ground (251.0, 252.0, 253.0) 2
(250.0) 1
31 9.802-804.0 Washer, 5/16" Flat 8
32 Motor, See Specifications Page
33 9.802-064.0 Grommet, Rubber, Nozzle Holder 5
34 9.802-778.0 Nut, 5/16" Flange, Whiz Loc 2
35 9.803-122.0 Handle, Grab, Chrome 1
36 9.800-062.0 Label 1
37 9.803-120.0 Plate, Warning/Instr. Black 1
38 9.803-098.0 Hanger, Hose/Wand 1
39 9.802-706.0 Bolt, Carriage, 1/4"-20 x 1-3/4" 6
40 9.802-802.0 Washer, 1/4" Flat 6
41 9.802-776.0 Nut, 5/16" ESNA, NC 4
42 9.803-119.0 Handle, Lower Grab, Chrome 1
43 9.803-114.0 Retainer Bracket, Handle, Black 2
44 9.802-728.0 Bolt, 3/8" x 2" 4
45 9.802-729.0 Bolt, 3/8" x 2-1/4" 2
46 9.802-817.0 Washer, 3/8" x 1" 2
47 9.802-066.0 Pad, Soft Rubber, 50 Duro 2
48 9.802-807.0 Washer, 3/8" SAE, Flat 10
49 9.802-779.0 Nut, 3/8" ESNA, NC 6
50 9.802-783.0 Axle Hub Black 2
51 9.802-270.0 Wheel & Tire Assy., 4" Steel Rim w/Tube 2
52 9.802-103.0 Bushing, Snap, 5/8" 2
53 9.802-712.0 Bolt, Carriage 5/16" x 1-3/4" 4
54 9.803-097.0 Axle, 5/8" x 19.625" Long 1
55 9.802-804.0 Washer, 5/16" Flat, SAE 4
56 9.803-123.0 Handle, Bumper, Chrome 1
57 9.803-125.0 Base, CW Direct, Black 1
58 9.800-013.0 Label, Intended For Indoor Use 1
59 9.800-034.0 Label, Clear Lexan, 2-1/4” x 4-1/2" 1
EXPLODED VIEW PARTS LIST

#9.800-085.0 • Rev. 11/08
15
PRESSURE WASHER OPERATOR’S MANUAL
EXPLODED VIEW PARTS LIST
ITEM PART NO. DESCRIPTION QTY
60 9.802-454.0 Switch Assembly (250.0) 1
61 9.800-015.0 Label, Warning, Service Cord 1
62 9.802-516.0 Strain Relief, Flex 90°, Plastic (251.0, 252.0) 1
9.803-834.0 ▲Washer, 3/4" x 1/2" Reducing (251.0, 252.0) 1
63 9.802-272.0 Bolt, 3/8" x 1" NC HH 4
64 9.802-709.0 Bolt, 5/16" x 3/4" NC, Grade 5 4
65 9.800-049.0 Label, Manufacturer's Cleaning Solution 1
66 9.803-051.0 Plug, 1/8" Counter Sunk 1
▲ Not Shown

#9.800-085.0 • Rev. 11/08
OPERATOR’S MANUAL PRESSURE WASHER
16
HOSE AND SPRAY GUN ASSEMBLY
HOSE AND SPRAY GUN ASSEMBLY PARTS LIST
6
2
3
7
5
1
4
10
8
9
11
9
ITEM PART NO. DESCRIPTION QTY
1 9.802-166.0 Coupler, 3/8" Female 1
9.802-100.0 Quick Coupler O-Ring 1
2 8.739-125.0 Hose, 3/8" x 50', 1 Wire, Tuff-Flex 1
3 9.802-223.0 Spray Gun, Shut-Off 1
4 9.802-220.0 Wand, Straight 1
5 9.802-164.0 Coupler, 1/4" Female 1
9.802-096.0 Quick Coupler O-Ring 1
6 Nozzle, See Page 13 For Size
7 9.802-311.0 Nozzle, Brass Soap 1
8 9.802-216.0 Injector, Chemical, Non-Adjust, 3-5GPM, .083 1
9 9.802-210.0 Clamp, Hose, .46 - .54 ST 2
10 9.802-251.0 Tube, 1/2" x 1/2" Clear Vinyl 6 ft.
11 9.802-160.0 Strainer, 1/4" Hose Barb, Plastic 1
▲Not Shown

#9.800-085.0 • Rev. 11/08
17
PRESSURE WASHER Specifications
VBA35 UNLOADER EXPLODED VIEW PARTS LIST
VBA35 UNLOADER EXPLODED VIEW
ITEM PART # DESCRIPTION KIT QTY
1 9.803-901.0 Body Valve (KM) 1
9.803-902.0 Body Valve (KD) 1
2 9.803-903.0 O-Ring A, C 1
3 9.803-904.0 Seat C 1
4 9.803-905.0 Ball, Sub-assy C 1
5 9.803-906.0 O-Ring A 1
6 9.803-907.0 Guide Bushing 1
7 9.803-908.0 Teflon Ring A 1
8 9.803-909.0 O-Ring A 2
9 9.803-910.0 O-Ring A 1
10 9.803-911.0 Connector 1
11 9.803-912.0 Teflon Ring A 1
12 9.803-913.0 Stem C 1
13 9.803-914.0 Connector, Female 1
14 9.803-191.0 O-Ring A, B 1
ITEM PART # DESCRIPTION KIT QTY
15 9.803-916.0 Spring B 1
16 9.803-917.0 Poppet B 1
17 9.802-893.0 Seal Washer 3/8 2
18 9.803-920.0 Banjo Bolt, 3/8 w/ 1/8 Pilot 1
19 9.803-915.0 Banjo Bolt 1/2 1
20 9.803-921.0 Seal Washer 1/2 2
21 9.803-922.0 Plate C 1
22 9.803-923.0 Spring C 1
23 9.803-924.0 Set Screw 1
24 9.803-925.0 Nut 1
25 9.803-926.0 Brass Handle 1
Kit A 9.803-927.0 O-Ring Repair Kit
Kit B 9.803-928.0 Outlet Kit
Kit C 9.803-929.0 Stem Repair Kit
8.715-463.0 KD 25 LPM @ 240 BAR
9.803-900.0 KM 25 LPM @ 240 BAR

#9.800-085.0 • Rev. 11/08
OPERATOR’S MANUAL PRESSURE WASHER
18
KE SERIES PUMP EXPLODED VIEW
9.803-814.0 KE 2020F
9.803-815.0 KE 2020S
9.803-816.0 KE 2825F
9.803-817.0 KE 2825S
9.803-818.0 KE 3525F
ITEM PART NO. DESCRIPTION QTY
1 9.803-938.0 Crankcase 1
2* 9.804-586.0 Plunger Oil Seal 3
3* 9.803-939.0 O-Ring Ø 1.78 x 28.30 3
4* 9.804-552.0 Pressure Ring 15mm 3
9.803-941.0 Pressure Ring 18mm 3
5* 8.717-030.0 “V” Seal, dia 15mm 6
9.804-575.0 “V” Seal, dia 18mm 6
6* 9.803-942.0 Support Ring 15mm 6
9.803-943.0 Support Ring 18mm 6
7* 9.803-944.0 Intermed Ring 15mm 3
9.803-945.0 Intermed Ring 18mm 3
8* 9.802-926.0 Brass Plug G1/2 1
9 9.803-199.0 Copper Washer 1/2” 1
10 9.803-946.0 Manifold Housing 1
11 9.803-947.0 O-Ring Ø1.78 x 15.54 6
12* See Kit Below Valve Assembly 6
13* 9.803-948.0 O-Ring Ø2.62 x 18.77 6
14 9.803-949.0 Valve Plug 6
15 9.803-950.0 Copper Washer 1/4 1
ITEM PART NO. DESCRIPTION QTY
16 9.803-951.0 Brass Plug G1/4 1
17 9.803-952.0 Manifold Stud Bolt 8
18 9.802-884.0 Washer 8
19 9.803-198.0 Copper Washer 3/8 1
20 9.802-925.0 Brass Plug G3/8 2
25 9.802-939.0 Screw 12
26 9.803-953.0 Bearing Cover 2
27 9.803-954.0 Bearing Seal 1
28 9.802-914.0 Snap Ring 1
29 9.803-955.0 Ball Bearing 2
30 9.804-576.0 Crankshaft (2020F) 1
9.804-577.0 Crankshaft (2020S) 1
9.804-578.0 Crankshaft (2825F) 1
9.804-579.0 Crankshaft (2825S) 1
9.804-580.0 Crankshaft (3525F) 1
31 9.803-957.0 Oil Dipstick 1
32 9.804-581.0 O-Ring Ø3.53 x 55.56 1
33 9.804-582.0 Needle Bearing 1
34 9.804-583.0 Motor Flange 56C 1
TORQUE
SPECS
Item # Ft.-lbs
14 65
17 22
25 8
36 8
38 9
47 13
KE SERIES PUMP EXPLODED VIEW PARTS LIST

#9.800-085.0 • Rev. 11/08
19
PRESSURE WASHER OPERATOR’S MANUAL
ITEM PART NO. DESCRIPTION QTY
35 9.803-210.0 Washer 4
36 9.804-584.0 Flange Screw 4
37 9.804-585.0 Crankshaft Seal 1
38* 9.803-959.0 Plunger Nut 3
39* 9.803-960.0 Plunger 15mm (2020F,
2825F, 3525F) 3
9.803-961.0 Plunger 18mm
(2020S, 2825S) 3
40* 9.803-962.0 Copper Spacer 3
41* 9.802-928.0 O-Ring Ø1.78 x 5.28 3
42* 9.803-156.0 Teflon Ring 3
43 9.803-964.0 Plunger Rod 3
44 9.803-965.0 Connecting Rod Pin 3
45 9.803-966.0 Connecting Rod 3
46 9.803-218.0 Spring Washer 6
47 8.933-020.0 Connecting Rod Screw 6
48 9.803-969.0 O-Ring Ø2.62 x 107.62 1
49 9.803-968.0 Crankcase Cover 1
50 9.803-197.0 Gasket 1
51 9.803-202.0 Sight Glass 1
KE SERIES PUMP EXPLODED VIEW PARTS LIST
Repair Kit
Number 9.803-930.0 9.803-931.0 9.803-932.0 9.803-933.0 9.803-934.0 9.803-935.0 9.803-936.0 9.803-937.0
Kit
Description
Plunger Seal
KE 2020F
KE 2825F
KE 3525F
Plunger
Seal 18mm
KE 2020S
KE 2825S
Complete Seal
Packing 15mm
KE 2020F
KE 2825F
KE 3525F
Complete
Seal Packing
18 mm
KE 2020S
KE 2825S
Plunger
15mm
KE 2020F
KE 2825F
KE 3525F
Plunger
18mm
KE 2020S
KE 2825S
Complete
Valve
Plunger
Oil Seals
Item Numbers
Included
3, 5, 6 3, 5, 6 2, 3, 4, 5,
6, 7
3, 4, 5, 6,
7, 8
38, 39, 40,
41, 42
38, 39, 40,
41, 42
11, 12, 13 2
Number Of
Cylinders Kit
Will Service
3 3 1 1 1 1 6 3

#9.800-085.0 • Rev. 11/08
OPERATOR’S MANUAL PRESSURE WASHER
20
Machine Pessure Nozzle Pump Pump Unloader Motor Motor
Model GPM (PSI) Size Hose p/n Part # Model Part # Hp Part #
1.575-250.0 2.0 1000 3.75 9.802-233.0 9.803-814.0 KE2020F 8.715-463.0 1-1/2 9.802-338.0
1.575-251.0 1.9 1500 3.0 9.802-233.0 9.803-814.0 KE2020F 8.715-463.0 2 9.802-339.0
1.575-252.0 2.8 1000 5.5 9.802-233.0 9.803-816.0 KE-2825-F 8.715-463.0 2 9.802-339.0
1.575-253.0 3.5 2000 5.0 9.802-233.0 9.803-818.0 KE-3525-F 8.715-463.0 5 9.802-341.0
SPECIFICATIONS