Katool KT-810 Guide

Tire Changer Model# KT-810
KATOOL
Installation, Operation and Maintenance User’s Manual
ITSK.COM

Tire Changer KT-830 User’s Manual
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Semi-automatic swing arm tire changer
Parameters: rim: 12"-24", Tire width：14"-26", tire diameter: 1160mm

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● FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR
DEATH. PLEASE READ THIS ENTIRE MANUAL PRIOR TO INSTALLATION AND OPERATION.
BY USING THIS PRODUCT, YOU AGREE THAT YOU FULLY UNDERSTAND AND
COMPREHEND THE FULL CONTENTS OF THIS MANUAL. MAKE SURE ALL OPERATORS
READ AND UNDERSTAND.
● Do not operate this machine until you read and understand all the dangers, warnings and cautions
in this manual.
⚫Follow all installation instructions.
⚫Carefully check the unit for correct initial function.
⚫Read and follow the safety instructions. Keep them readily available for machine operators.
⚫Make certain all operators are properly trained, know how to safely and correctly operate the
unit, and are properly supervised.
⚫Allow unit operation only with all parts in place and operating safely.
⚫Carefully inspect the unit on a regular basis and perform all maintenance as required.
⚫Service and maintain the unit only with authorized or approved replacement parts.
⚫Keep all instructions permanently with the unit and all decals on the unit clean and visible.

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IMPORTANT SAFETY INSTRUCTIONS
READ BEFORE OPERATING UNIT
•Keep the machine away from moist, corrosive and hot surrounding.
•Protective goggles, safety glasses, or a face shield must be worn by the operator. Care should be
taken to see that all eye and face safety precautions are followed by the operator. ALWAYS WEAR
SAFETY GLASSES.
•Keep guards and safety features in place and in working order.
•Wear proper protective clothing. Safety toe, non-slip footwear and protective hair covering to
contain hair is recommended. Do not wear loose clothing, or jewelry when operating the machine.
•If an extension cord is necessary, a cord with a current rating equal to or greater than that of the
equipment should be used. Cords rated for less current than the equipment may overheat. Care
should be taken to arrange the cord so that it will not be tripped over or pulled.
•Read and understand this manual before operating.
•Do not operate damaged equipment or if the power cord is cut or worn.
•Keep work area clean and well lighted. Cluttered and/ or dark areas invite accidents.
•Avoid dangerous environments. Do not use power tools or electrical equipment in damp or wet
locations, or expose them to rain and moisture
•Avoid unintentional starting. Be sure the tire changer is turned off before servicing.
•Disconnect the tire changer before servicing.
•Use only manufacturer’s recommended accessories. Improper accessories may result in personal
injury or property damage.
•Repair or replace any part that is damaged or worn and that may cause unsafe operation.
•Do not operate damaged equipment until it has been examined by a qualified service technician.
•Never overload or stand on the tire changer.
•Do not allow untrained persons to operate machinery.
•To reduce the risk of fire, do not operate equipment in the vicinity of open containers or flammable
liquids.
•Adequate ventilation should be provided when working on operating internal combustion engines.
•Keep hair, loose clothing, fingers, and all parts of body away from moving parts.
•Use equipment only as described in this manual.
•Use only manufacturer’s recommended attachments.

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TABLE OF CONTENTS
Overview ........................................................................................................................................................................6
1.1 Important note ...................................................................................................................................................6
1.2 Qualified users...................................................................................................................................................6
1.3 Notes.................................................................................................................................................................6
1.4 Danger warning signs ........................................................................................................................................8
1.5 Noise standard...................................................................................................................................................8
Equipment description ....................................................................................................................................................9
2.1 Product introduction ..........................................................................................................................................9
2.2 Technical parameters .........................................................................................................................................9
2.3 Transportation ...................................................................................................................................................9
2.4 Figure and part name ....................................................................................................................................10
Installation and commissioning instructions ..................................................................................................................13
3.1 Installation Preparation ....................................................................................................................................13
3.2 Precautions during installation .........................................................................................................................14
3.3 Main installation procedure..............................................................................................................................15
3.4 Check the project table after installation...........................................................................................................16
3.5 Commissioning and debugging........................................................................................................................16
Operation......................................................................................................................................................................17
4.1 Operating notes ...............................................................................................................................................17
4.2 Disassembly operation process ........................................................................................................................17

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4.3 Mounting……………………………………………………………………………………………………………………………………………………….23
Maintenance ..................................................................................................................................................................34
5.1 Maintenance....................................................................................................................................................34
5.2 Storage and scrap.............................................................................................................................................37
Fault causes and Solutions ............................................................................................................................................37
Parts List and Exploded Drawings ...................................................................................................................................39
Warranty……………………………………………………………………………………………………………………………………………………………………….41

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Overview
1.1 Important note
1.1.1 Thank you for your purchase and use of this product. Please read and follow the safety
instructions. Keep them readily available for machine operators.
1.1.2 Service and maintain the unit only with authorized or approved replacement parts.
1.2 Qualified users
1.2.1 Make certain all operators are properly trained, know how to safely and correctly
operate the unit, and are properly supervised.
1.2.2 Electrical appliances must be operated by the normal electrician.
1.2.3 Do not attempt to operate this equipment if you have never been trained on basic tire
service and mounting / dismounting procedures.
1.3 Notes
1.3.1 Before using the product, please carefully read every part of the manual, especially the
operation of the safety and mechanical maintenance of the part.
1.3.2 Use the tire assembly machine must be operated by professional training personnel.
1.3.3 Tire disassemble is forbidden to use in explosive gas.
1.3.4 Before the machine is connected, the user must ensure that the use of power and gas
supply and mechanical requirements, the circuit system must be operated by professional
staff.
1.3.5 In the operation process, do not face close to the turntable, so as to avoid dust and
other debris hit the operator's eyes. In order to ensure safety, mechanical operation, to be
careful, do not touch the inflatable pedal, so as to avoid accidents.
1.3.6 To operate tire inflation must be very careful, strictly according to the instructions for
operation, if the tire suddenly burst, tire assembly machine design and structure is not to
protect the operator's personal safety (or any mechanical in the vicinity of the kind).
1.3.7 Operation of the tire changer, necklace, loose clothing, etc., may give the operator to
bring personal injury.
1.3.8 In the process of removing or installing the operation of the tire, the turntable has
always been to ensure that the clockwise rotation; if there is a counter clockwise rotation
indicates that the turntable is a failure or operator error.

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1.3.9 Manufacturers are responsible for the damage caused by the use of other parts of the
manufacturer or the damage of the safety device.
1.3.10 periodically check the oil mist, oil, if the oil level is low and need to unscrew the oil
cup and then add. Oil mist using models for ISO Hg and viscosity for ISO vg32 oil mist
special oil (such as: Esso Fedis k32, 1405, Mobil Vacouline, KLUBER32)
1.3.11 if the product is not used for a long time, please user A. disconnect all power supply,
B. and lubricate the turntable fixture slide to prevent oxidation.
1.3.12 when deciding to scrap equipment, to determine the total energy of all the energy to
be cut off, according to the relevant laws and regulations for all non-ferrous metals and non-
ferrous metal scrap processing.

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1.4 Warning signs
1.5 Noise standard
The noise of the tire changer shall be less than 70dB. for your health, and it is recommended
that you place a noise meter in your operating area.

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Equipment description
2.1 Product introduction
This model of semi-automatic tire changer is a convenient and quick disassemble and
installation of wheel size of 10” to 28”, the tire width of 110-380mm and the diameter of the
tire is 1040mm.
2.2 Technical parameters
Special points
Technical parameters
Outer rim
10＂－22＂
Inner rim
12＂－24＂
Maximum tire diameter
1040mm（41＂）
Maximum tire width
380mm（15＂）
Pressing force (10bar)
5510 lbs. (2500kg)
Operating air pressure
8bar－10bar（116－145psi）
Maximum charge pressure
3.5bar（50psi）
Power supply voltage
120V 1ph／220V 3ph
Motor power
1.1kw／0.75kw / 1.5kw
Outline dimension
1120×750×860
Net weight
485 lbs. (220kg)
Working state noise
＜70dB（A）
2.3 Transportation
Handling of the machine must be performed only with an appropriate lifting device such as a forklift
or pallet jack. Only personnel who are experienced and qualified on material handling procedures
should handle any transportation or moving of machine.

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2.4 Figure and part name
G：Wheel Clamp
P：Tower
U：Bead Breaker Pedal
I：Mounting / Dismounting head
R：Bead Breaker
V2：Turntable Pedal
V3: Pedal Inflatable
Z: Bead Breaker Pad
Y: Turntable
N: Horizontal Pendulum arm

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K: Locking Handle
Q: Oil Drier
V1: Wheel Clamp Pedal
C: Turbo Blast Hose Assembly
E: Hand Wheel
M: Vertical Reverse Spring

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E
K
C
P
N
I
G
Y
R
Q
Z
U
V2
V1
M
V3

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Installation and commissioning instructions
3.1 Installation Preparation
3.1.1 installation location
⚫The area should provide the operator with enough space to use the equipment in a safe manner.
⚫The area selected should be well lit, easy to clean and should be away from oil, grease, brake lathe
chips, etc. Avoid areas where bystanders and customers may be present.
⚫Equipment installation location should be at least up to the standard shown in Picture, which can ensure
the normal operation and the machine parts are not subject to any restrictions. The tire changer is
forbidden to use in explosive gas.

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3.1.2 Installation equipment and tools
◇Installation equipment and tools
3.1.3 inspection products
◇The shipment should be thoroughly inspected as soon as it is received. The signed Bill
of Lading is acknowledgement by the shipping carrier as receipt of this product as listed
in your invoice as being in a good condition of shipment. If any of these goods listed on
this Bill of Lading are missing or damaged, do not accept goods until the shipping carrier
makes a notation on the freight bill of the missing or dam- aged goods. Do this for your
own protection.
3.1.4 Unpacking
◇Check the packaging damage and
the rain and other damage
phenomenon, using the tool unpack
the packing as shown in Picture,
please dispose of packaging box,
lest the environmental pollution.
◇Check the condition of the machine,
in accordance with the packing list
to check if there is any damage or
lost, once found contact the dealer
and manufacture immediately. If
you find that the leakage but still installed, we will not assume any responsibility. If you
have any questions, please do not use the machine, the supplier contact.
3.2 Precautions during installation
◇All bolts must be tightened.
◇Power cord, no broken skin, no broken pipe, and other damage.
Figure 5

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3.3 Main installation procedure
3.3.1 Standard configuration installation
◆The first step: unscrew wooden pallet fixing screws, tire changer placed at the
installation site. (installation site must conform to the requirements.
◆The second step: unscrewing the bolts from the box, the column is installed in the
machine box on the specified position, tighten the bolts.
◆The third step: Fix the inflation box on the left side of tower with box.
◆The forth step: Fix the turbo blast at back of machine box.

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3.4 Check the project table after installation
No.
Inspection item
Yes
No
Remarks
1
Whether the power supply voltage is consistent
with the requirements of the equipment
2
Whether the components are installed correctly
3
Whether the bolts, screws, nuts are tightened
Note: Please fill in the inspection item list after the installation is finished.
3.5 Commissioning and debugging
3.5.1 Commissioning
◇After the installation of the machine but before the connection with the power supply, it
is necessary to determine the user's power supply, the gas source and the requirements
of the machine is consistent.
◇The machine is connected to the circuit, the circuit must be fitted with a fuse that is in
line with the operating rules. The automatic circuit breaker of 25A is required to be
operated by professional personnel. The power plug of the tire changer is provided with
the customer.
◇The compressed air system is connected to the machine by a pipe joint on the right side
of the tank.
3.5.2 Debugging
◇Step 1: turn on the power and gas supply, depress the Turntable Rotation pedal, turntable
should be clockwise. Raise the Turntable Rotation pedal, the turntable should be anti-
clockwise rotation. (If the turntable is opposite to the specified rotation direction, the
position of the two lines in the three-phase plug should exchange position.)
◇The second step: depress the Bead Breaker Pedal, start the Bead Breaker device; when
the pedal is released, the Bead Breaker device to return to the original position.
◇The third step: depress the Jaw Clamp Pedal, open the 4 clamps; release the Jaw Clamp
Pedal, the Jaw Clamps returns to the original position.
Figure 6-c

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◇The forth step: Swing Arm / Vertical Shaft / Mount-Demount Head Assembly
Operation
4.1 Operating notes
◇Check the connection of air pipe is in place, ensure that no air leakage, ensure the
operation space to meet the requirements, then start work.
◇Before any operation, the gas in the tire is needed to be released, and the balance block
of the tire balancing device is removed.
4.2 Disassemble operation process
4.2.1 Bead Loosening
◇Deflate tire completely by removing the valve core from the valve stem. To avoid
damaging the clamps and/or wheel, move the clamps to their full inward position before
positioning a tire for bead loosening.
◇Pull the bead breaker blade away from the machine and roll the wheel into position. If
servicing a performance wheel or any other wheel with Tire Pressure Sensor), make sure
⚫Raise the Vertical Shaft / Mount-demount
head assembly to the highest position and
lock it in place by pushing the Locking
Handle up.
⚫Check the Socket Head Cap Screw on the
Cap, tighten if necessary.
⚫Check the operation of the Vertical Shaft
and the Locking Handle.
⚫Check that the Mount/Demount Head bolt
and set screws are tightened.

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that the valve stem is either in the 12 o’clock or 6 o’clock position.
◇Position the bead breaker blade against the tire next to, but not on, the rim or the sidewall
of the tire. Press the breaker pedal to actuate the blade and loosen the bead. It may be
necessary to loosen the bead in multiple locations around the tire. Use extra care in
positioning the bead breaker blade on larger wheels/tires, and on alloy wheels.
◇Turn wheel around and repeat procedure on the other side of the wheel. This should be
the long side of the drop center. It will be easier to clamp the wheel to the table top if
the lower bead is loosened last.
◇Determine the mounting side of the wheel. The mounting side is the narrow side of the
drop center.
4.2.2 Wheel Clamping
◇Fixed the block in the left helper arm in
the center of wheels.
◇Place tire/wheel assembly on Table
Top with mounting side up.
◇Place tire/wheel assembly on Table
Top with mounting side up.

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◇Use the Wheel Clamp Foot Pedal to move the Clamps inward (pedal down) or outward
(pedal up).
4.2.3 Tire mounting
◇Apply tire manufacturer’s approved rubber lubricant liberally to entire circumference of
both upper and lower beads after loosening bead and placing on table top.
◇After the wheel is secured to the Turntable, swing the Vertical Arm into position. Use
the large adjusting Knob to position the Mount/Demount Head directly over the edge of
the rim.
◇Push the Vertical Shaft down and position the Mount/ Demount Head into contact with
the rim edge.