KaVo INTRAflex LUX 2 Series User manual

Instructions for use
INTRAflex LUX 2 program 2307 LN - 0.535.6190, 2320 LN -
0.535.6180, 2329 LN - 0.535.6200, 2313 LN - 0.535.6220, 2325 LN -
0.535.6210

Distributed by:
KaVo Dental GmbH
Bismarckring 39
D-88400 Biberach
Phone [phone]
Fax [phone]
Manufacturer:
Kaltenbach & Voigt GmbH
Bismarckring 39
D-88400 Biberach
www.kavo.com

Table of contents
1User instructions....................................................................................................................................... 7
2Safety........................................................................................................................................................ 9
2.1 Description of safety instructions....................................................................................................... 9
2.2 Safety instructions........................................................................................................................... 12
3Product description................................................................................................................................. 18
3.1 Purpose – Intended use................................................................................................................... 20
3.2 Technical Specifications.................................................................................................................. 22
3.2.1 Reducing shank 2307 LN................................................................................................... 22
3.2.2 Reducing shank 2320 LN................................................................................................... 23
3.2.3 Reducing shank 2329 LN................................................................................................... 24
3.2.4 Handpiece 2313 LN............................................................................................................ 25
3.2.5 Contra-angle handpiece 2325 LN....................................................................................... 26
3.3 Transportation and storage conditions............................................................................................ 26
4Start up and shut down........................................................................................................................... 29
Contents 3 / 88

4.1 Mount the MULTIflex (LUX) / MULTIflex LED coupling................................................................... 30
4.2 Checking the amount of water......................................................................................................... 31
4.3 Checking the pressures................................................................................................................... 33
4.4 Checking the O-rings....................................................................................................................... 35
5Operation................................................................................................................................................ 36
5.1 Attaching the medical device........................................................................................................... 36
5.2 Removing the medical device.......................................................................................................... 38
5.3 Insert INTRA LUX head in bases 2307 LN, 2320 LN or 2329 LN................................................... 39
5.4 Remove INTRA LUX head from bases 2307 LN, 2320 LN or 2329 LN........................................... 40
5.5 Insert handpiece or contra-angle drill in handpiece 2313 LN.......................................................... 41
5.6 Remove handpiece or contra-angle drill from handpiece 2313 LN................................................. 45
5.7 Modification of the handpiece 2313 LN for contra-angle drills......................................................... 46
5.8 Insert the milling cutters or diamond grinders in contra-angle 2325 L............................................. 47
5.9 Removing the cutting tools or diamond grinder from the contra-angle 2325 LN............................. 51
6Troubleshooting...................................................................................................................................... 53
6.1 Replacing the O-rings on the coupling on the supply hose............................................................. 53
6.2 Cleaning the spray nozzle............................................................................................................... 54
Contents 4 / 88

7Reprocessing methods according to ISO 17664.................................................................................... 56
7.1 Preparations at the site of use......................................................................................................... 56
7.2 Cleaning.......................................................................................................................................... 57
7.2.1 Manual external cleaning.................................................................................................... 57
7.2.2 Automated external cleaning ............................................................................................. 58
7.2.3 Manual internal cleaning..................................................................................................... 58
7.2.4 Automated internal cleaning............................................................................................... 58
7.3 Disinfection...................................................................................................................................... 59
7.3.1 Manual external disinfection............................................................................................... 60
7.3.2 Manual internal disinfection................................................................................................ 61
7.3.3 Automated external and internal disinfection...................................................................... 62
7.4 Care products and systems - Servicing........................................................................................... 62
7.4.1 Servicing with KaVo Spray................................................................................................. 64
7.4.2 Care with KaVo SPRAYrotor.............................................................................................. 66
7.4.3 Servicing with KaVo QUATTROcare 2104 / 2104A............................................................ 67
7.4.4 Servicing with KaVo QUATTROcare PLUS 2124 A........................................................... 70
Contents 5 / 88

7.4.5 Servicing with KaVo QUATTROcare 2140 A...................................................................... 75
7.5 Packaging........................................................................................................................................ 77
7.6 Sterilisation...................................................................................................................................... 78
7.7 Storage............................................................................................................................................ 80
8Tools and consumables.......................................................................................................................... 81
9Terms and conditions of warranty........................................................................................................... 84
Contents 6 / 88

1 User instructions
Dear User
Congratulations on purchasing this KaVo quality product. By following the
instructions below you will be able to work smoothly, economically and
safely.
© Copyright by KaVo Dental GmbH
Symbols
Refer to the chapter on Safety/Warning symbol
Important information for users and service technicians
1 User instructions 7 / 88

Action request
CE mark (European Community). A product bearing this mark
meets the requirements of the applicable EC directive.
Can be steam sterilizes at 134 oC -1 oC / +4 oC (273 oF -1,6 oF /
+7,4 oF)
Target group
This document is intended for dentists and their assistants. The section on
starting up is also intended for service technicians.
1 User instructions 8 / 88

2 Safety
2.1 Description of safety instructions
Warning symbol
Structure
DANGER
The introduction describes the type and source of the haz‐
ard.
This section describes potential consequences of non-compliance.
▶ The optional step includes necessary measures for hazard prevention.
2 Safety 9 / 88

Description of hazard levels
The safety instructions listed here, together with the three levels of danger
will help avert property damage and injury.
CAUTION
CAUTION
indicates a hazardous situation that can cause damage to property or mild
to moderate injuries.
2 Safety 10 / 88

WARNING
WARNING
indicates a hazardous situation that can lead to serious or fatal injury.
DANGER
DANGER
indicates a maximal hazard due to a situation that can directly cause
death or fatal injury.
2 Safety 11 / 88

2.2 Safety instructions
WARNING
Hazards for the care provider and the patient.
In the case of damage, irregular running noise, excessive vibration, un-
typical warming or when the cutter or grinder cannot be held.
▶ Do not use further and notify Service.
2 Safety 12 / 88

WARNING
Hazard from incorrectly reconditioned products.
An infection hazard exists from contaminated products.
▶ Take suitable personal protective measures.
CAUTION
Risk of burn injury from hot handpiece head or hot hand‐
piece lid.
Burn injuries in the mouth may be caused if the handpiece overheats.
▶ Never touch soft tissue with the handpiece head or handpiece lid!
2 Safety 13 / 88

CAUTION
Hazard from use as a light probe.
Do not use the device as a light probe since the rotating cutters or grind‐
ers can cause injury.
▶ Use an appropriate light probe for additional illumination of the oral
cavity or site of preparation.
2 Safety 14 / 88

CAUTION
Risk due to incorrectly stored instrument.
Injury and infection caused by chucked cutters or grinders.
Damage to clamping system from dropping the instrument.
▶ After treatment, place the instrument properly in the cradle, without the
cutter or grinder.
2 Safety 15 / 88

CAUTION
Premature wear and malfunctioning from improper storage
during long periods of nonuse.
Reduced product life.
▶ The medical device should be cleaned, serviced and stored in a dry lo‐
cation, according to instructions, before long periods of nonuse.
Note
For safety reasons, we recommend that the tool holder system be
checked annually after the warranty period expires.
2 Safety 16 / 88

The following individuals are authorized to repair and service KaVo prod‐
ucts:
▪ Technicians at KaVo branches throughout the world
▪ Technicians specially trained by KaVo
To ensure proper function, the medical device must be set up according to
the reprocessing methods described in the KaVo Instructions for Use, and
the care products and care systems described therein must be used. KaVo
recommends specifying a service interval at the dental office for a licensed
shop to clean, service and check the functioning of the medical device.
This service interval depends on the frequency of use and should be adjus‐
ted accordingly.
Service may only be carried out by KaVo-trained repair shops using origi‐
nal KaVo replacement parts.
2 Safety 17 / 88

3 Product description
INTRAflex LUX base 2307 LN (Mat. no. 0.535.6190)
INTRAflex LUX base 2320 LN (Mat. no. 0.535.6180)
3 Product description 18 / 88

INTRAflex LUX base 2329 LN (Mat. no. 0.535.6200)
INTRAflex LUX handpiece 2313 LN (Mat. no. 0.535.6220)
3 Product description 19 / 88

INTRAflex LUX contra-angle 2325 LN (Mat. no. 0.535.6210)
3.1 Purpose – Intended use
Indications for use:
This medical device is
▪ intended for dental treatment only. All other types of use or modifica‐
tions of the product are not permitted and can be hazardous. The
medical device is intended for the following applications: Removal of
carious material, cavity and crown preparations, removal of fillings,
processing of tooth and restoration surfaces.
3 Product description 20 / 88