KaVo MASTERtorque Mini LUX M4500L User manual

Instructions for use
MASTERtorque Mini LUX M4500 L - 1.007.1700
GENTLEmini LUX 4500 BR - 1.007.1700

Distributed by:
KaVo Dental Corporation
11729 Fruehauf Drive
Charlotte, NC 28273 USA
Tel.: [phone]
Fax: [phone]
Manufacturer:
Kaltenbach & Voigt GmbH
Bismarckring 39
D-88400 Biberach
www.kavo.com

Contents
1User instructions....................................................................................................................................... 7
2Safety........................................................................................................................................................ 9
2.1 Description of safety instructions....................................................................................................... 9
2.2 Safety instructions........................................................................................................................... 12
3Description of the device......................................................................................................................... 19
3.1 Intended use.................................................................................................................................... 20
3.2 Technical Specifications.................................................................................................................. 23
3.3 Transportation and storage conditions............................................................................................ 23
4Start up and shut down........................................................................................................................... 26
4.1 Mounting the MULTIflex (LUX) / MULTIflex LED coupling.............................................................. 28
4.2 Check the amount of water.............................................................................................................. 30
4.3 Check the pressure......................................................................................................................... 32
4.4 Check O-rings.................................................................................................................................. 33
Contents 3 / 78

5Operation................................................................................................................................................ 34
5.1 Mount the medical device................................................................................................................ 35
5.2 Remove the medical device............................................................................................................ 37
5.3 Inserting the cutter or grinder.......................................................................................................... 37
5.4 Removing the cutter or grinder........................................................................................................ 41
6Troubleshooting...................................................................................................................................... 43
6.1 Changing the O-rings on the coupling of the supply hose............................................................... 43
6.2 Cleaning the spray nozzle............................................................................................................... 45
6.3 Change the water filter.................................................................................................................... 46
7Preparation methods according to ISO 17664........................................................................................ 49
7.1 Preparations at the site of use......................................................................................................... 49
7.2 Cleaning.......................................................................................................................................... 50
7.2.1 Manual cleaning - external.................................................................................................. 51
7.2.2 Automated external cleaning.............................................................................................. 52
Contents 4 / 78

7.2.3 Manual cleaning of the inside............................................................................................. 53
7.2.4 Automated internal cleaning............................................................................................... 53
7.3 Disinfection...................................................................................................................................... 54
7.3.1 Manual disinfection - external............................................................................................. 55
7.3.2 Manual disinfection - internal.............................................................................................. 56
7.3.3 Machine disinfection - external and internal....................................................................... 56
7.4 Drying.............................................................................................................................................. 57
7.5 Care products and systems - Servicing........................................................................................... 58
7.5.1 Servicing with KaVo Spray................................................................................................. 60
7.5.2 Servicing with KaVo QUATTROcare 2104 / 2104A............................................................ 62
7.5.3 Servicing with KaVo QUATTROcare Plus.......................................................................... 64
7.6 Packaging........................................................................................................................................ 68
Contents 5 / 78

7.7 Sterilisation...................................................................................................................................... 69
7.8 Storage............................................................................................................................................ 71
8Tools....................................................................................................................................................... 72
9Warranty terms and conditions............................................................................................................... 74
Contents 6 / 78

1 User instructions
Dear user,
KaVo hopes that you enjoy your new high-quality product. Following the in‐
structions below will allow you to work smoothly, economically and safely.
© Copyright by KaVo Dental GmbH
Symbols
See the section Safety/Warning Symbols
Important information for users and technicians
1 User instructions 7 / 78

Disinfectable with heat
Sterilizable in steam up to 135oC (275oF)
Action request
Target group
This document is intended for dentists and their assistants. The section on
starting up is also intended for service technicians.
1 User instructions 8 / 78

2 Safety
2.1 Description of safety instructions
Warning symbol
Structure
DANGER
The introduction describes the type and source of the dan‐
ger.
This section describes the possible consequences of misuse.
▶ The optional step contains necessary measures for avoiding hazards.
2 Safety 9 / 78

Description of hazardous steps
The safety instructions cited herein with the three levels of danger will help
avert property damage and injury.
CAUTION
CAUTION
indicates a hazardous situation that can lead to property damage or minor
to moderate injury.
2 Safety 10 / 78

WARNING
WARNING
indicates a hazardous situation that can lead to serious injury or death.
DANGER
DANGER
indicates a maximum hazardous situation that can directly cause serious
injury or death.
2 Safety 11 / 78

2.2 Safety instructions
WARNING
Hazard to the care provider and patient.
Damage, irregular noise during operation, excessive vibration, unusual
build-up of heat or if the cutter or grinder cannot be firmly held.
▶ Stop work and seek service support.
2 Safety 12 / 78

WARNING
Hazard from contraindication.
If the soft tissue in the oral cavity becomes damaged, septic substance
may enter the tissue from compressed air.
▶ If soft tissue in the oral cavity becomes damages, treatment with pneu‐
matically operated instruments must stop.
2 Safety 13 / 78

CAUTION
Premature wear and malfunctioning from improper storage
during long periods of nonuse.
Reduced production time.
▶ The instrument must be cleaned, serviced and stored dry if it has not
been used for a long period.
2 Safety 14 / 78

CAUTION
Hazard from improperly putting away instruments.
Injury and infection caused by chucked cutters or grinders.
Damage to the chucking system when the instrument fails.
▶ After treatment, place the cutter or grinder properly in the cradle with‐
out the tool.
2 Safety 15 / 78

CAUTION
Burning hazard from hot instrument head and instruments
cover.
If the instrument overheats, burns may arise in the oral area.
▶ Never contact soft tissue with the instrument head.
2 Safety 16 / 78

CAUTION
Hazard from use as a light probe.
Do not use the device as a light probe since the rotating cutter grinder can
cause injury.
▶ For additional illumination of the oral cavity or preparation site, use a
suitable light probe such as the KaVo DIAlux 2300L.
Note
For safety reasons, we recommend that the tool holder system be
checked annually after the warranty period expires.
2 Safety 17 / 78

The following individuals are authorized to repair and service KaVo prod‐
ucts:
▪ Technicians at the KaVo branches throughout the world
▪ Technicians specially trained by KaVo
To ensure proper function, the medical device must be set up according to
the methods described in the KaVo instructions for use, and the care prod‐
ucts and methods described therein must be used. KaVo recommends
specifying a service interval at the dental office for a licensed shop to
clean, service and check the functioning of the medical device. This service
interval should take into account the frequency of use.
Service may only be provided by repair shops that have undergone training
by KaVo and that use original KaVo replacement parts.
2 Safety 18 / 78

3 Description of the device
MASTERtorque Mini LUX M4500 L (Mat. no. 1.007.1700)
3 Description of the device 19 / 78

GENTLEmini LUX 4500 BR (Mat. no. 1.007.1700)
3.1 Intended use
Purpose:
This medical device is:
3 Description of the device 20 / 78