KAWNEER 1690 User manual

kawneer.com
Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product configurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
Kawneer reserves the right to change configuration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2008
1
1-23/32"
1690 TOUCHBAR CONCEALED EXIT DEVICE
INSTALLATION INSTRUCTIONS
EC 97904-18 (PART NO. 038-283)
MAY, 2008
INSTALLING CYLINDERS BY OTHERS
COVER REMOVAL
Remove cover by loosening two mounting screws. Device must be undogged for removal.
Remove retainer screw, pinion gear retainer, retractor, traveler and pinion gear.
CYLINDER INSTALLATION
Cut tailpiece to correct length and install (see Detail "A"). Mounting screw heads must be
flush with door surface.
PINION GEAR AND TRAVELER RE-INSTALLATION
With cylinder in locked position and key removed, insert pinion gear over cylinder tailpiece.
Note position of gear teeth in reference to horizontal center line (see detail "B"). If teeth do
not line up with center line, remove pinion, rotate 1/4 turn in either direction and replace.
Insert retractor under traveler flanges. Install traveler and retractor by positioning over ends
of rods and pinion gear. See retractor installation below for orientation of retractor.
RETRACTOR INSTALLATION WITH KEY DOGGING
(STANDARD FACTORY SETTING)
Install retractor over pinion gear with pinion at extreme top
end of gear slot (see Detail "C"). The cylinder key can then be
rotated a full turn (360°) and removed from cylinder,
unlocking door and holding it unlocked. Inserting key in cylinder
and reversing direction of rotation will release dogging feature,
locking the door.
RETRACTOR INSTALLATION WITHOUT KEY DOGGING
Install retractor over pinion gear with pinion approximately 1/2
way down gear slot (see Detail "D").
Rotating the key as far as it will go, will unlock the door, but
key must be returned to original position to be removed from
cylinder. Door will again lock when it closes.
COVER RE-INSTALLATION
Place pinion gear retainer over end of pinion as
shown. Fasten pinion gear retainer to centercase
using retainer screw. Before re-installing cover,
check orientation of lift bar as shown (see Detail
"E"). Secure cover to device by slipping it over
centercase and securing cover screws. After
re-installation, confirm that all parts move freely
and that cylinder operates properly.
When panic is activated, the bottom bolt should
be held flush to within 1/32" of the bottom of door
and top latch held retracted.
When panic device is released, bottom bolt
should extend between 7/16" and 1/2" below
bottom of door and top latch held in locked
position.
NOTE: INSTALLATION OF THE PINION GEAR,
PINION GEAR RETAINER, RETAINER SCREW,
RETRACTOR, AND PINION BEARING IS ONLY
REqUIRED FOR KEY CYLINDER DEVICES.
NOTE:
Keep retractor teeth all to the left
so keys turn same direction.
TOP LATCH
ASSEMBLY
LOCK NUT
THREADED
ROD
BEARING
LOCK RING
IN ROD GROOVE
RETAINER
SCREW
PINION GEAR
RETAINER
PINION
BEARING
PINION
GEAR
TRAVELER
RETRACTOR
(INSTALLED UNDER
TRAVELER FLANGES)
COVER
LOCK NUT
BOTTOM LATCH
ASSEMBLY
DETAIL "E"
RETRACTOR
RETRACTOR
PINION
DETAIL "D"
DETAIL "A" NOTE:
With cylinder locked and key removed,
insert pinion gear as shown. Note gear
teeth location on horizontal center line.
PINION
TRAVELER
LIFT ARM
RETRACTOR
PINION
CYLINDER MOUNTING SCREWS
CORRECT
POSITION
WRONG
POSITION
DETAIL "B"
DETAIL "C"

kawneer.com
Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product configurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
Kawneer reserves the right to change configuration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2008
2
(PART NO. 038-283) EC 97904-18
MAY, 2008
1690 TOUCHBAR CONCEALED EXIT DEVICE
INSTALLATION INSTRUCTIONS
PIVOT
FREELY
WHEN
DOGGED
TOP LATCH BOLT PIVOTS
ABOUT THIS ROLL PIN
TOP LATCH BOLT
BOTTOM OF TRAVELER
PROJECTION
DISTANCE
TOP OF LIFT ARM ROLLER
ROD ADJUSTMENT PROCEDURE
1690 Series rods are preset at the factory. However, in some cases the rods may require adjustment.
The general rod adjustment procedure is to adjust the top rod first and then the bottom rod.
1690 TOP ROD ADJUSTMENT
1. With the 1690 device installed and rods in the door, remove the active cover.
2. Dog the device. If it dogs and undogs freely go to Step 3. If it does not, the top rod is too long.
To determine how much to shorten the rod:
A. Undog the device.
B. Hold the top rod all the way up and push the lift arm to the bottom of its travel with the push bar completely out.
C. Measure the distance between the bottom of the traveler projection and the top of the lift arm roller (See Detail "F").
D. Subtract the distance from 1/2".
E. Using the difference from Step D, find the number of turns to shorten the top rod from the "Rod Adjustment Table" shown below.
F. Remove the top rod and shorten it by the required number of turns. Reinstall the top rod.
3. Dog the device and push the traveler against the lift arm while maintaining pressure on the traveler. Attempt to pivot the top latch bolt
(See Detail "G"). If the top latch bolt pivots freely, go to Step 4. If the top latch bolt drags or lifts the top rod, the top rod is too short.
To determine how much to lengthen the top rod:
A. Push the traveler all the way down then slowly lifting it away from the lift arm until the top latch bolt moves freely.
B. Measure the distance between the bottom of the traveler projection and the top of the lift arm roller (See Detail "F").
C. Using the measured distance, find the number of turns to lengthen the top rod from the "Rod Adjustment Table".
D. Remove the top rod and lengthen it by the required number of turns. Reinstall the top rod.
1690 BOTTOM ROD ADJUSTMENT
4. Undog the device and push down firmly on the lift arm and end of the bottom rod (be sure the push bar is all the way out).
Find the location of the bottom rod to the bottom of the door. Make sure you measure from the bottom of the door, NOT from the latch housing.
If the bottom rod is flush with the door or sticks out from the door no more than 1/32", go to Step 7.
5. If the bottom rod sticks out more than 1/32", the bottom rod is too long.
To determine how much to shorten the bottom rod:
A. Measure the distance that the bottom rod sticks out of the door and look up the number of turns required to shorten the bottom rod in the
"Rod Adjustment Table".
B. Remove the bottom rod, shorten it by the required number of turns, reinstall bottom rod.
6. If the bottom rod is recessed into the door by more than 1/16", the bottom rod is too short.
To determine how much to lengthen the bottom rod:
A. Measure the distance that the bottom rod is recessed into the door and look up the number of turns required to lengthen the bottom rod in
the "Rod Adjustment Table".
B. Remove the bottom rod, lengthen it by the required number of turns, reinstall bottom rod.
OPERATIONAL CHECK
7. Dog the device. The top latch bolt should pivot freely and the bottom latch bolt should be flush with the bottom of the door.
8. Undog the device and trip the top latch bolt. The top latch bolt should stay latched and the bottom bolt should extend at least 7/16" to 1/2" from the
bottom of the door.
DETAIL "F" DETAIL "G"
ROD ADJUSTMENT TABLE
DISTANCE
NO. OF TURNS
1/32"
1
1/16"
2
1/2"
12
7/16"
11
13/32"
10
3/8"
9
11/32"
9
5/16"
8
15/32"
12
9/32"
7
1/4"
6
7/32"
6
3/16"
5
5/32"
4
1/8"
3
3/32"
3

kawneer.com
Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product configurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
Kawneer reserves the right to change configuration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2008
3
34-1/32"
34-5/16"
1690 TOUCHBAR CONCEALED EXIT DEVICE
INSTALLATION INSTRUCTIONS
EC 97904-18 (PART NO. 038-283)
MAY, 2008
COVER
SCREWS
EXIT DEVICE
MOUNTING
SCREWS
HINGE STILE
MOUNTING PLATE
*DOGGING
KEY
END CAP
COVER
TOUCHBAR EXIT DEVICE
(SEE CHART ABOVE)
*HOUSING
SCREWS
33-920 STRIKE
TOP BOLT
33-466 FOR 7’ 0” DOORS
33-467 FOR 7’ 0”TO 8’ 0” DOORS
*LOCK RING AND
BUSHING
COVER
SCREWS
COVER
*RETRACTOR
*TRAVELER
*EXIT DEVICE
MOUNTING
SCREWS
*HOUSING
SCREWS
BOTTOM BOLT
33-530
*PINION GEAR
*PINION BUSHING
37-305 KEYED SEPARATELY
37-341 KEYED ALIKE
CYLINDER AND RING
*RETAINER
SCREW
*PINION
GEAR
RETAINER
1690 TOUCHBAR CONCEALED EXIT DEVICE PARTS BREAK DOWN
133-498 2' - 6" RIGHT HAND 133-499 2' - 6" LEFT HAND 133-500 3' - 0" RIGHT HAND 133-501 3' - 0" LEFT HAND 133-502 3' - 6" RIGHT HAND 133-503 3' - 6" LEFT HAND 133-504 4' - 0" RIGHT HAND 133-505 4' - 0" LEFT HAND * PART OF ACCESSORY PACKAGE #133-469
TOUCHBAR CONCEALED EXIT DEVICE
NOTE: INSTALLATION OF THE PINION GEAR, PINION GEAR RETAINER, RETAINER SCREW, RETRACTOR, AND PINION BEARING IS ONLY REqUIRED FOR
KEY CYLINDER DEVICES.

kawneer.com
Laws and building and safety codes governing the design and use of glazed entrance, window, and curtain wall products vary widely. Kawneer does not control the selection of product configurations, operating hardware, or glazing materials, and assumes no responsibility therefor.
Kawneer reserves the right to change configuration without prior notice when deemed necessary for product improvement. © Kawneer Company, Inc., 2008
4
11/16"
11/16"
31/32"
2-7/16"
3-1/8"
(PART NO. 038-283) EC 97904-18
MAY, 2008
1690 TOUCHBAR CONCEALED EXIT DEVICE
INSTALLATION INSTRUCTIONS
Install the top strike in the normal position with the marker arrow toward door stop (see sketches below).
If adjustment is required the strike can be rotated either 90° or 180°. Shim strike to accommodate top door clearance
SINGLE DOOR PAIR OF DOORS
OF PAIR OF DOORS
NOTE: Position strikes with
marker arrow toward door stop.
PLAN VIEW - TRANSOM / HEADER
TOP STRIKE
INSTALLATION
THRESHOLD
INSTALLATION
SINGLE DOOR PAIR OF DOORS
PLAN VIEW - BUTT HUNG THRESHOLD (OFFSET PIVOT SIMILAR)
BOTTOM
LATCH BOLT DOOR STOP
5/8" DIA.
HOLES
OF PAIR OF DOORS
DOOR STOP INSTALLATION
USING DOOR STOP AS A TEMPLATE, DRILL
(2) 5/32" (0.156) DIAMETER HOLES AND
SECURE STOP WITH SELF TAPPING SCREWS.
APPROXIMATELY 1/32"
WITH WEATHERING
WITHOUT WEATHERING
NOTE:
Dimensions are from centerline of housing mounting holes.
CRASH BAR TO TOUCHBAR RETROFIT
EXISTING HOUSING MOUNTING HOLE.
Existing holes will be exposed on pivot stile after retrofit.
**#17 DRILL THRU
1/4-20 TAP (4) HOLES
EXISTING HOUSING
MOUNTING HOLE
**9/16" (0.562) DIA.
EXISTING HOUSING
MOUNTING HOLES
** THESE NEW HOLES MUST BE ADDED
SHIM
STRIKE
#8 THREAD CUTTING
FASTENERS