Assa Abloy Corbin Russwin PED4200 Series User manual

Installation Instructions
WARNING
This product can expose you to
lead which is known to the state of
California to cause cancer and birth
defects or other reproductive harm.
For more information go to www.
P65warnings.ca.gov.
Attention Installer: Improper
installation may result in damage
to the product and void the factory
warranty.
WARNING
FM578 1/23
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Copyright © 2023, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
PED4200 Series - Narrow Stile Exit Device
For Standard, Fire Rated, and Aluminium Doors
PED4200 - Standard
PED4200 A - Fire Rated
PED4200 AD - Aluminum Door

2
FM578 1/23
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Copyright © 2023, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
PED4200 Series - Narrow Stile Exit Devices
Installation Instructions
For Standard, Fire Rated and Aluminium Doors
Screw Chart
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3
FM578 1/23
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Copyright © 2023, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
PED4200 Series - Narrow Stile Exit Devices
Installation Instructions
For Standard, Fire Rated and Aluminium Doors
Exploded View
Tools Needed
Chassis
Strike #657
Rail Assembly
Mounting
Plate
Cover
End Cap
DOOR HANDS DETERMINED FROM OUTSIDE OF DOOR
OR SECURED SIDE
Rail Cutting Guide (Provided)
Support Block (Provided)
M52- Cylinder Lockdown
(Exploded View For Clarity)

4
FM578 1/23
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Copyright © 2023, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
PED4200 Series - Narrow Stile Exit Devices
Installation Instructions
For Standard, Fire Rated and Aluminium Doors
Before installation:
1. Install mullion, if used.
2. Fit and hang door.
3. Check the box’s label for the size of the exit device.
4. For wood doors, use wood screws and prep accordingly.
The surface of the door where the exit device is to be applied must be flush. Clear away any
raised projections to allow exit device to rest on the flat surface of the door. If shim kit is
required, contact your distributor.
Note: Please refer to trim and other installation instructions provided in the box.
Strike Mounting Options
650A MULLION WITH 658 FLAT
STRIKE (ALTERNATE STRIKE)
SURFACE
APPLIED 649 STRIKE, PED4200 A, PED4200 AD OR
OPTIONAL STANDARD APPLICATION
INTEGRAL STOP
657 STRIKE
SURFACE APPLIED 657 STRIKE
(STANDARD STRIKE)
BLADE STOP
657 STRIKE
ATTACH WITH SCREWS
PROVIDED. FURNISHED
WITH 650A MULLIONS
ATTACH WITH (2) STRIKE SCREWS
AND USE (2) LOCK WASHERS
BETWEEN FRAME AND STRIKE
DRILL AND COUNTERSINK FOR 1/4"
FLAT HEAD SCREWS
ALUMINUM FRAMES: DRILL (2) 3/8" HOLES FOR
MOLLY-JACK NUTS. REINFORCED METAL FRAMES:
DRILL AND TAP (2) 10-24 HOLES
DRILL (2) 3/8"
HOLES FOR
MOLLY-JACK NUTS
DRILL (2) 3/8"
HOLES FOR
L980 MULLION
656 STRIKE

5
FM578 1/23
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Copyright © 2023, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
PED4200 Series - Narrow Stile Exit Devices
Installation Instructions
For Standard, Fire Rated and Aluminium Doors
34
Drill and tap #10-24 holes for strike (2 places). Install strike using oval head phillips #10-24 x 3/4”
screws supplied.
1
Place strike against frame, centered on the line
marked in Step 1. With the strike pressed against the
closed door, trace upper and lower strike slots.
2
Measure 39-5/8” from the finished floor and mark
door and frame. Temporarily hold strike against
frame. Measure 13/16” from surface of strike (Refer
to the strike template.) for vertical centerline.

6
FM578 1/23
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Copyright © 2023, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
PED4200 Series - Narrow Stile Exit Devices
Installation Instructions
For Standard, Fire Rated and Aluminium Doors
56
?
Place supplied paper template against the strike.
Mark hole and mounting holes per device
function.
Using a square, extend centerline marks created
in Step 1.
7If there is a trim, the chassis is only held on to the door
by the trim screws. Use the thru holes.
Drill and tap #10-24 thread.
If there isn’t a trim, drill and tap
1/4-20 thread.
Drill and tap #10-24 thread.
If there isn’t a trim, drill and tap
1/4-20 thread.

7
FM578 1/23
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Copyright © 2023, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
PED4200 Series - Narrow Stile Exit Devices
Installation Instructions
For Standard, Fire Rated and Aluminium Doors
8
Install chassis mounting screws. DO NOT FULLY
TIGHTEN SCREWS.

8
FM578 1/23
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Copyright © 2023, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
PED4200 Series - Narrow Stile Exit Devices
Installation Instructions
For Standard, Fire Rated and Aluminium Doors
If the rail doesn’t need to be cut, continue to page 10, step 9.
If the rail must be cut, follow these steps on page 8 and 9:
Refer to the individual exit device installation instructions for rail cutting requirements / restrictions.
Instructions will vary based on device type and options.
Do not cut closer than 1-5/8" from
the the front edge of the rail insert.
• Determine cut off dimension “X” by subtracting 2-7/8"
from dimension “Y”. Mark cut off point on mounting
rail. (See below.)
Verticle reference line (C of chassis)
L
2-7/8"
min.
For doors with stile rail, the stile must overlap by 5/16"min.
X
Y
A. Ensure there isn’t a gap between the insert
and the dogging slope, and the carrier is
flush with the mount.
B. Mark rail at the required cut length.
Insert
Dogging
slope Cut line
Mount
Carrier
Information for Cutting Rails
Rail Sizes Door Widths
Standard Minimum
32" 24"
36" 33"
42" 37"
48" 43"
W032
W042
W048
W036 (Std.)
Rail cutting guide

9
FM578 1/23
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Copyright © 2023, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
PED4200 Series - Narrow Stile Exit Devices
Installation Instructions
For Standard, Fire Rated and Aluminium Doors
CUT LINE
F. Using a hack saw with a new blade or a chop
saw with a metal cutting blade, cut the rail,
ensuring that the blade stays pressed against
the rail cutting guide.
G. Deburr and smooth all cut edges with a file.
D. Wrap the rail and insert in masking tape, as
shown.
E. Place the rail cutting guide over the masking tape and align it with the cut line. Clamp the cut guide to the rail
using a C-clamp.
C. Ensure plastic insert support is installed under the
cut line.
Cut line
Rail Cutting Guide
Rail cutting guide, continued.

10
FM578 1/23
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Copyright © 2023, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
PED4200 Series - Narrow Stile Exit Devices
Installation Instructions
For Standard, Fire Rated and Aluminium Doors
Depress chassis lift arm, and slide rail assemby
onto chassis.
9 10
11
Fully tighten chassis screws.
12
Insert the end cap bracket into the rail assembly.
Ensure rail carrier tabs are aligned with
chassis.