Keba KeTop T50VGA User manual

KEMRO
KeTop T50VGA
User's Manual V1.50
Translation of the original instructions

Document : V1.50 / article no.: 1000459
Filename : t50vga_bhen.pdf
Pages : 163
.
© KEBA 2009
Specifications are subject to change due to further technical developments. Details presented may be subject to correction.
All rights reserved.
A: KEBA AG, Gewerbepark Urfahr, A-4041 Linz, Tel.: [phone], Fax: [phone], E-Mail: [email protected]
D: KEBAGmbHAutomation,Leonard-Weiss-Straße40,D-73037Göppingen,Tel.:[phone],Fax:[phone],
E-Mail: [email protected]
US: KEBA Corp., 100 West Big Beaver Road, Troy, MI 48084, US, Tel.: [phone], Fax: [phone], E-Mail:
[email protected]
CN: Beijing Austrian KEBA Science and Technology Development Ltd., Room B516, Nan Xin Cang Tower, A22 Dong Si Shi Tiao, Dong Cheng District, Beijing, 100027, P.R. China, Tel. [phone], Fax [phone], E-Mail: chi-
[email protected]
www.keba.com

Record of Revision
Version Date Change in chapter Description changed by
V1.00 08-2006 all newly created sam
V1.10 08-2006 chap. "Introduction",
"Power supply",
"Technical data"
Inserted chap. "Notes on this document", "Power sup-
ply": The WARNING has been changed, "Technical da-
ta / Enabling device ratings": Changes in data
sam
V1.10a 10-2006 chap. "Enabling
switch" Chap. "Example of Connection with PILZ PST1 Control Relay": Con-nector has been renamed in drawing: S19
-> S22
sam
V1.20 03-2007 all Type of USB connector has been added (Mini-B), chap.
"Hardware": correct Windows CE-version (5.0 instead
of 5.2), chap." EU Conformity and Type Examination"
has been added.
sam
V1.30 08-2007 all The style sheet of the document has been changed; The
chap. "Standard keypad", "Back-up battery" and "Junc-
tion Box JB 001" have been added.
sam
V1.40 03-2009 all Insert or adapt requirements (2006/42/EC, EN ISO
13849-1, ZT 05) lb
V1.50 08-2009 all Release lb, kreu,
mahr
KeTop T50VGA Record of Revision
© KEBA 2009
User's Manual V1.50 3

Table of Contents
1 Introduction..................................................................................................................... 11
1.1 Purpose of the document...................................................................................... 11
1.2 Target groups, pre-conditions............................................................................... 11
1.3 Intended Use of the Handheld Terminal............................................................... 11
1.4 Notes on this document........................................................................................ 12
1.4.1 Contents of document............................................................................ 12
1.4.2 Not contained in this document.............................................................. 13
1.5 Documentation for further reading........................................................................ 13
1.6 Definition of terms................................................................................................. 13
1.7 Information about MD 2006/42/EC........................................................................ 13
1.7.1 Which devices have to comply with the new machine directive?........... 14
1.7.2 Quantitative safety relevant specifications for emergency stop-
button and enabling control device......................................................... 14
1.7.3 Relationship between Performance Level and Safety Integrity
Level....................................................................................................... 14
1.7.4 Abbreviations.......................................................................................... 15
2 Safety notes.................................................................................................................... 16
2.1 Representation...................................................................................................... 16
2.2 2.2 General safety instructions.............................................................................. 16
2.3 Personnel safety instructions................................................................................ 18
3 General product description.......................................................................................... 20
3.1 Construction.......................................................................................................... 21
3.2 Ergonomic Features.............................................................................................. 21
3.3 Housing................................................................................................................. 22
3.4 Chemical resistance KeTop T50VGA................................................................... 22
3.5 Operating and Display Panel................................................................................ 22
3.6 Hardware............................................................................................................... 22
3.7 Type Plate............................................................................................................. 23
4 Connection...................................................................................................................... 24
4.1 Cable Entrance Area............................................................................................. 24
4.2 Cable Routing in Cable Entrance Area................................................................. 24
4.2.1 Cable outlet RS-422-A or RS-232-C...................................................... 26
4.2.2 Cable outlet Ethernet.............................................................................. 26
4.3 Power Supply........................................................................................................ 26
4.4 Emergency Stop Button and grey Stop Button..................................................... 27
4.5 Enabling Switch..................................................................................................... 28
4.5.1 Functioning............................................................................................. 29
4.5.2 Example of Connection with PILZ PNOZ s6.1 Control Relay................. 31
4.6 Foreseeable Misuse of Enabling Switch............................................................... 32
4.7 Ethernet................................................................................................................. 33
4.7.1 Wiring diagram....................................................................................... 34
4.8 RS-422-A.............................................................................................................. 34
4.8.1 Wiring diagram....................................................................................... 35
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User's Manual V1.50 5

4.8.2 General information about the RS-422-A interface................................ 35
4.9 RS-232-C.............................................................................................................. 35
4.9.1 Wiring diagram....................................................................................... 36
4.10 Serial port female connector S2 for Debug Interface (RS-232-C)......................... 36
4.11 USB memory sticks............................................................................................... 37
4.11.1 Plug-in the USB memory stick................................................................ 37
4.11.2 Unplug the USB memory stick............................................................... 38
5 Membrane Keypad.......................................................................................................... 39
5.1 Standard Keypad.................................................................................................. 39
5.1.1 Keypad left............................................................................................. 39
5.1.2 Keypad right........................................................................................... 40
5.1.3 Keypad below......................................................................................... 41
5.1.4 Tabulated overview................................................................................ 41
5.2 Robotic keypad..................................................................................................... 44
5.2.1 Keypad left............................................................................................. 44
5.2.2 Keypad right........................................................................................... 45
5.2.3 Keypad below......................................................................................... 46
5.2.4 Tabulated overview................................................................................ 46
5.3 Numbering of LEDs............................................................................................... 48
5.3.1 Standard Keypad.................................................................................... 49
5.3.2 Robotic Keypad...................................................................................... 49
6 Display............................................................................................................................. 50
6.1 Touch Screen........................................................................................................ 50
6.1.1 Touch stylus and cord (KeTop ETP 002)............................................... 50
6.1.2 Touch screen re-calibration.................................................................... 51
7 Software........................................................................................................................... 52
7.1 Windows CE.......................................................................................................... 52
7.2 Generation of Program for Windows CE............................................................... 53
7.3 KeTop API Design................................................................................................. 53
7.3.1 Common data types............................................................................... 53
7.3.2 Handling of Errors.................................................................................. 54
7.4 Functions............................................................................................................... 54
7.4.1 Functions for starting and closing........................................................... 54
7.4.2 Functions for Configuration.................................................................... 55
7.4.3 Functions for Reading the Configuration................................................ 56
7.4.4 Peripheral Functions.............................................................................. 57
7.4.5 LED Functions........................................................................................ 59
7.4.6 Other functions....................................................................................... 60
7.4.7 Functions for Subscribing Events........................................................... 61
7.5 Update API Design................................................................................................ 66
7.5.1 Handling of Errors.................................................................................. 66
7.6 Initialising.............................................................................................................. 66
7.6.1 Functions................................................................................................ 67
7.7 Program for Starting the Application and KeTop API............................................ 70
7.7.1 Functional description............................................................................ 70
7.7.2 Registry entries...................................................................................... 70
7.7.3 Example................................................................................................. 71
7.8 RDP - Connection via Remote Desktop Protocol.................................................. 72
7.8.1 RDP-Server (Remote-PC)...................................................................... 73
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User's Manual V1.506

7.8.2 RDP-Client (PC)..................................................................................... 73
7.8.3 RDP-Client (KeTop)............................................................................... 73
7.9 KVC - KEBA Virtual Channel................................................................................ 78
7.9.1 Events of Server..................................................................................... 79
7.9.2 Data Transmission................................................................................. 79
7.9.3 Example: Interface on Server................................................................. 81
7.10 Remote Software ActiveSync................................................................................ 86
7.10.1 Data connection via RS-232-C debug interface..................................... 86
7.10.2 Data connection via USB client.............................................................. 87
8 KeTop - Specific Operating Instructions...................................................................... 88
8.1 Setting of Date and Time...................................................................................... 88
8.2 KeTop Configuration Tool (ConfigTool)................................................................ 89
8.2.1 Calibration of Joystick............................................................................ 89
8.2.2 Calibration of Potentiometer................................................................... 90
8.2.3 Display Settings...................................................................................... 90
8.2.4 Setting the Handwheel to Zero............................................................... 91
8.2.5 Actions on next Startup.......................................................................... 91
8.2.6 Control of Buttons (Pushbuttons)........................................................... 92
8.2.7 Loading an Image File............................................................................ 93
8.2.8 Version Info............................................................................................ 94
8.2.9 Checking the virtual key code of keys.................................................... 94
8.3 Installation of Programs........................................................................................ 94
8.4 Saving Files........................................................................................................... 95
8.5 Transfering Files................................................................................................... 95
8.5.1 Transfer via external storage device (USB-Stick).................................. 95
8.5.2 Transfer via network connection by SMB acces from PC to KeTop....... 95
8.5.3 Transfer via network connection by access from KeTop to the PC........ 95
8.5.4 Transfer via ActiveSync.......................................................................... 96
8.6 Changeover from KeTop T100.............................................................................. 96
9 Options............................................................................................................................ 97
9.1 Override Potentiometer......................................................................................... 97
9.2 Electronic Handwheel........................................................................................... 97
9.3 Illuminated Push-Button........................................................................................ 97
9.4 Key Switch............................................................................................................ 97
9.5 Joystick................................................................................................................. 98
10 Accessories..................................................................................................................... 99
10.1 Wall Bracket without Height Adjustment plate KeTop WB090, WB095,
WB120.................................................................................................................. 99
10.1.1 10.1.1 Dimensions (mm)...................................................................... 100
10.2 Wall Bracket with Height Adjustment plate KeTop WB 110................................ 101
10.2.1 Height adjustment plate........................................................................ 101
10.3 Junction Box JB 001........................................................................................... 102
10.3.1 Device description................................................................................ 103
10.3.2 Connection........................................................................................... 104
10.3.3 Connection diagram............................................................................. 104
10.3.4 Shielding inside the Control Cabinet.................................................... 108
10.3.5 Mounting Instructions........................................................................... 109
10.3.6 Technical data of Junction Box JB 001................................................ 110
10.4 KeTop CB211 Connection Box........................................................................... 110
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User's Manual V1.50 7

10.4.1 Construction......................................................................................... 111
10.4.2 Interior view.......................................................................................... 112
10.4.3 Technical data of the connection terminals.......................................... 112
10.4.4 Drilling template for wall mounting....................................................... 114
10.4.5 DIN Rail Holder Mounting Set KeTop DR200...................................... 115
10.4.6 Use of Connection Box......................................................................... 116
10.4.7 Minimum Bending Radius of Cable...................................................... 116
10.4.8 Technical Data of Connection Box KeTop CB211............................... 116
10.5 Connection Cable KeTop TTxxx......................................................................... 117
10.6 Intermediate Cable KeTop IC2xx........................................................................ 119
10.7 Download Cable KeTop XD040.......................................................................... 120
10.8 Back-up battery KeTop EPA 001........................................................................ 121
10.8.1 General product description................................................................. 122
10.8.2 Installing the back-up battery in the KeTop.......................................... 122
10.8.3 Run-up behaviour................................................................................. 123
10.8.4 Back-up cycle, battery capacity............................................................ 124
10.8.5 Safety notes......................................................................................... 124
10.8.6 Disposal of the back-up battery............................................................ 124
10.8.7 Technical data...................................................................................... 125
11 Transport Conditions................................................................................................... 126
12 12 Disposal of the KeTop............................................................................................. 127
13 Technical data............................................................................................................... 128
13.1 General data....................................................................................................... 128
13.2 Environmental conditions.................................................................................... 128
13.3 Housing............................................................................................................... 128
13.4 Processor and interfaces.................................................................................... 129
13.5 E-Stop ratings..................................................................................................... 129
13.6 Enabling device................................................................................................... 129
13.7 Accessories......................................................................................................... 130
14 CE Conformity, Directives and Standards................................................................. 132
14.1 European Union Directives................................................................................. 132
14.2 Machinery Safety................................................................................................ 132
14.2.1 "Hazard and Risk Analysis".................................................................. 133
14.2.2 "Principles for the Integration of Safety"............................................... 133
14.2.3 "Technical Construction File"............................................................... 134
14.2.4 "State of the Art"................................................................................... 135
14.2.5 "Recognition of Conformity by means of Harmonised Standards"....... 135
14.2.6 Selection of Performance Level and Safety Categories in ac-
cordance with EN ISO 13849-1............................................................ 135
14.2.7 Application of Handheld Terminals in Special Operating Modes......... 136
14.2.8 Information about the Emergency Stop Button.................................... 137
14.2.9 Application of Emergency Stop Button and Stop Button on the
Handheld Terminal............................................................................... 138
14.2.10 Information about Enabling Devices..................................................... 140
14.3 Electromagnetic Compatibility............................................................................. 142
14.3.1 The electromagnetic environment – interference sources, in-
terference sinks and coupling paths..................................................... 142
14.3.2 EMC measures..................................................................................... 145
14.3.3 EMC measures on KeTop.................................................................... 149
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© KEBA 2009
User's Manual V1.508

14.4 List of the appropriate EC directives and applied standards............................... 153
14.4.1 EC directives........................................................................................ 153
14.4.2 Standards............................................................................................. 153
15 Conformity and Type Examination............................................................................. 155
15.1 EC Conformity Declaration.................................................................................. 155
15.2 EC Type-Examination Certificate........................................................................ 156
16 Test for chemical resistance....................................................................................... 157
16.1 Test procedure.................................................................................................... 157
16.1.1 Test 1................................................................................................... 157
16.1.2 Test 2................................................................................................... 157
16.2 Test results.......................................................................................................... 157
16.3 Touch screen - tested by manufacturer.............................................................. 163
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User's Manual V1.50 9