Vega VEGASON 64 User manual

Operating Instructions
VEGASON 64
4…20 mA/HART -four-wire
Ultrasonic

Contents
1About this document
1.1Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2Target group . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3Symbolism used . . . . . . . . . . . . . . . . . . . . . . . 4
2For your safety
2.1Authorised personnel. . . . . . . . . . . . . . . . . . . . 5
2.2Appropriate use. . . . . . . . . . . . . . . . . . . . . . . . 5
2.3Warning about misuse . . . . . . . . . . . . . . . . . . . 5
2.4General safety instructions. . . . . . . . . . . . . . . . 5
2.5Safety approval markings and safety tips . . . . . 6
2.6CE conformity . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.7Fulfilling of NAMUR recommendations . . . . . . . 6
2.8Safety instructions for Ex areas . . . . . . . . . . . . 7
2.9Functional range of approved instruments . . . . . 7
2.10 Environmental instructions . . . . . . . . . . . . . . . . 7
3Product description
3.1Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2Principle of operation. . . . . . . . . . . . . . . . . . . . 9
3.3Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.4Packaging,transport and storage . . . . . . . . . . . 10
4Mounting
4.1General instructions. . . . . . . . . . . . . . . . . . . . . 12
4.2Mounting preparations . . . . . . . . . . . . . . . . . . . 15
4.3Mounting instructions. . . . . . . . . . . . . . . . . . . . 21
5Connecting to power supply
5.1Preparing the connection . . . . . . . . . . . . . . . . . 26
5.2Connection procedure . . . . . . . . . . . . . . . . . . . 27
5.3Wiring plan,double chamber housing . . . . . . . . 29
5.4Switch on phase . . . . . . . . . . . . . . . . . . . . . . . 30
6Set up with the indicating and adjustment module
PLICSCOM
6.1Short description . . . . . . . . . . . . . . . . . . . . . . . 32
6.2Insert indicating and adjustment module . . . . . . 32
6.3Adjustment system . . . . . . . . . . . . . . . . . . . . . 34
6.4Setup procedure . . . . . . . . . . . . . . . . . . . . . . . 35
6.5Menu plan ultrasonic sensor. . . . . . . . . . . . . . . 42
6.6Saving the parameter adjustment data . . . . . . . 44
2VEGASON 64 •4…20 mA/HART -four-wire
Contents
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7Setup with PACTware and other adjustment programs
7.1Connect the PC via VEGACONNECT 3. . . . . . 45
7.2Connect the PC via VEGACONNECT 4. . . . . . 47
7.3Parameter adjustment with PACTware . . . . . . . 48
7.4Parameter adjustment with AMS™and PDM . . 49
7.5Saving the parameter adjustment data . . . . . . . 49
8Maintenance and fault rectification
8.1Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8.2Remove interferences . . . . . . . . . . . . . . . . . . . 50
8.3Exchanging the electronics module. . . . . . . . . . 52
8.4Instrument repair . . . . . . . . . . . . . . . . . . . . . . . 52
9Dismounting
9.1Dismounting steps. . . . . . . . . . . . . . . . . . . . . . 54
9.2Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
10 Supplement
10.1Technical data. . . . . . . . . . . . . . . . . . . . . . . . . 56
10.2Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
10.3Industrial property rights. . . . . . . . . . . . . . . . . . 65
10.4Trademark . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Supplementary documentation
Information:
Supplementary documents appropriate to the ordered version
come with the delivery.You can find them listed in chapter
"Product description".
Instructions manuals for accessories and replacement
parts
Tip:
To ensure reliable setup and operation of your VEGASON 64,
we offer accessories and replacement parts.The associated
documents are:
l27720 -VEGADIS 61
l30206 -Electronics module VEGASON series 60
l30205 -Emitting electronics VEGASON 64,65,66
VEGASON 64 •4…20 mA/HART -four-wire 3
Contents
28781-EN-080826

1About this document
1.1Function
This operating instructions manual provides all the information
you need for mounting,connection and setup as well as
important instructions for maintenance and fault rectification.
Please read this information before putting the instrument into
operation and keep this manual accessible in the immediate
vicinity of the device.
1.2Target group
This operating instructions manual is directed to trained
personnel.The contents of this manual should be made
available to these personnel and put into practice by them.
1.3Symbolism used
Information,tip,note
This symbol indicates helpful additional information.
Caution:If this warning is ignored,faults or malfunc-
tions can result.
Warning:If this warning is ignored,injury to persons and/or
serious damage to the instrument can result.
Danger:If this warning is ignored,serious injury to persons
and/or destruction of the instrument can result.
Ex applications
This symbol indicates special instructions for Ex applications.
lList
The dot set in front indicates a list with no implied sequence.
àAction
This arrow indicates a single action.
1Sequence
Numbers set in front indicate successive steps in a procedure.
4VEGASON 64 •4…20 mA/HART -four-wire
1About this document
28781-EN-080826

2For your safety
2.1Authorised personnel
All operations described in this operating instructions manual
must be carried out only by trained specialist personnel
authorised by the plant operator.
During work on and with the device the required personal
protection equipment must always be worn.
2.2Appropriate use
VEGASON 64 is a sensor for continuous level measurement.
You can find detailed information on the application range in
chapter "Product description".
Operational reliability is ensured only if the instrument is
properly used according to the specifications in the operating
instructions manual as well as possible supplementary
instructions.
For safety and warranty reasons,any invasive work on the
device beyond that described in the operating instructions
manual may be carried out only by personnel authorised by the
manufacturer.Arbitrary conversions or modifications are
explicitly forbidden.
2.3Warning about misuse
Inappropriate or incorrect use of the instrument can give rise to
application-specific hazards,e.g.vessel overfill or damage to
system components through incorrect mounting or adjustment.
2.4General safety instructions
This is a high-tech instrument requiring the strict observance of
standard regulations and guidelines.The user must take note
of the safety instructions in this operating instructions manual,
the country-specific installation standards as well as all
prevailing safety regulations and accident prevention rules.
The instrument must only be operated in a technically flawless
and reliable condition.The operator is responsible for trouble-
free operation of the instrument.
VEGASON 64 •4…20 mA/HART -four-wire 5
2For your safety
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During the entire duration of use,the user is obliged to
determine the compliance of the required occupational safety
measures with the current valid rules and regulations and also
take note of new regulations.
2.5Safety approval markings and safety tips
The safety approval markings and safety tips on the device
must be observed.
2.6CE conformity
VEGASON 64 is in CE conformity with EMC (89/336/EWG)
and LVD (73/23/EWG).
Conformity has been judged according to the following
standards:
lEMC:
-Emission EN 61326:1997 (class A)
-Susceptibility EN 61326:1997/A1:1998
lLVD:EN 61010-1:2001
The instrument is designed for use in an industrial environ-
ment.Nevertheless,electromagnetic interference from elec-
trical conductors and radiated emissions must be taken into
account,as is usual with a class Ainstrument according to
EN 61326.If the instrument is used in a different environment,
the electromagnetic compatibility to other instruments must be
ensured by suitable measures.
2.7Fulfilling of NAMUR recommendations
With respect to compatibility,the NAMUR recommendation
NE 53 is fulfilled.This applies also to the corresponding
indicating and adjustment components.VEGA instruments are
generally upward and downward compatible.
lSensor software for DTM VEGASON 64 HART,PA or FF
lDTM VEGASON 64 for adjustment software PACTware
lIndicating and adjustment module for sensor software
The parameter adjustment of the basic sensor functions is
independent of the software version.The range of available
functions depends on the respective software version of the
individual components.
The software version of VEGASON 64 can be determined as
follows:
6VEGASON 64 •4…20 mA/HART -four-wire
2For your safety
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lvia PACTware
lon the type label of the electronics
lvia the indicating and adjustment module
You can view all software histories on our website www.vega.
com.Make use of this advantage and get registered for update
information via e-mail.
2.8Safety instructions for Ex areas
Please note the Ex-specific safety information for installation
and operation in Ex areas.These safety instructions are part of
the operating instructions manual and come with the Ex-
approved instruments.
2.9Functional range of approved instruments
Instruments with specific approvals are partly supplied with an
earlier hardware or software version.For approval-technical
reasons,some functions for these instruments will be available
only at a later date.
You will find corresponding instructions in the description of
the individual functions in this operating instructions manual.
2.10 Environmental instructions
Protection of the environment is one of our most important
duties.That is why we have introduced an environment
management system with the goal of continuously improving
company environmental protection.The environment man-
agement system is certified according to DIN EN ISO 14001.
Please help us fulfil this obligation by observing the environ-
mental instructions in this manual:
lChapter "Packaging,transport and storage"
lChapter "Disposal"
VEGASON 64 •4…20 mA/HART -four-wire 7
2For your safety
28781-EN-080826

3Product description
3.1Configuration
The scope of delivery encompasses:
lVEGASON 64 ultrasonic sensor
lUnassembled cable gland
lDocumentation
-this operating instructions manual
-Operating instructions manual -27835 "Indicating and
adjustment module PLICSCOM"(optional)
-Ex-specific"Safety instructions"(with Ex-versions)
-if necessary,further certificates
VEGASON 64 consists of the following components:
ltransducer with process fitting (depending on version
flange,swivelling holder or thread)
lhousing with electronics (depending on version remote)
lHousing cover,optionally available with indicating and
adjustment module PLICSCOM
The components are available in different versions.
lVersion A:compact in flange version
lVersion B:compact with swivelling holder
lVersion C:separately with swivelling holder
lVersion D:separately with thread
Scope of delivery
Components
8VEGASON 64 •4…20 mA/HART -four-wire
3Product description
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1
2
3
4
Fig.1:VEGASON 64 compact with swivelling holder
1Housing cover with integrated PLICSCOM (optional)
2Housing with electronics
3Swivelling holder with flange
4Transducer
3.2Principle of operation
VEGASON 64 is an ultrasonic sensor for continuous level
measurement.It is particularly suitable for solids,but also good
for liquids.
The transducer of the ultrasonic sensor transmits short
ultrasonic pulses to the measured product.These pulses are
reflected by product surface and received again by the
transducer as echoes.The running time of the ultrasonic
pulses from emission to reception is proportional to the
distance and hence the level.The determined level is
converted into an appropriate output signal and outputted as
measured value.
Four-wire electronics with separate power supply.
The supply voltage range can differ depending on the
instrument version.
Data for power supply is specified in chapter "Technical data".
Measured value transmission is carried out via the 4…20 mA/
HART output separate from power supply.
The backlight of the indicating and adjustment module is
powered by the sensor.Prerequisite is a certain level of supply
voltage.
Data for power supply is specified in chapter "Technical data".
Area of application
Functional principle
Voltage supply
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3Product description
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3.3Operation
VEGASON 64 can be adjusted with different adjustment
media:
lwith indicating and adjustment module
lwith the suitable VEGA DTM in conjunction with an
adjustment software according to the FDT/DTM standard,
e.g.PACTware and PC
lwith manufacturer-specific adjustment programs AMS™or
PDM
lWith a HART handheld
The entered parameters are generally saved in VEGASON 64,
optionally also in the indicating and adjustment module or in
PACTware.
3.4Packaging,transport and storage
Your instrument was protected by packaging during transport.
Its capacity to handle normal loads during transport is assured
by a test according to DIN EN 24180.
The packaging of standard instruments consists of environ-
ment-friendly,recyclable cardboard.For special versions,PE
foam or PE foil is also used.Dispose of the packaging material
via specialised recycling companies.
Transport must be carried out under consideration of the notes
on the transport packaging.Nonobservance of these instruc-
tions can cause damage to the device.
The delivery must be checked for completeness and possible
transit damage immediately at receipt.Ascertained transit
damage or concealed defects must be appropriately dealt
with.
Up to the time of installation,the packages must be left closed
and stored according to the orientation and storage markings
on the outside.
Unless otherwise indicated,the packages must be stored only
under the following conditions:
lNot in the open
lDry and dust free
lNot exposed to corrosive media
lProtected against solar radiation
lAvoiding mechanical shock and vibration
Packaging
Transport
Transport inspection
Storage
10 VEGASON 64 •4…20 mA/HART -four-wire
3Product description
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lStorage and transport temperature see "Supplement -
Technical data -Ambient conditions"
lRelative humidity 20 …85 %
Storage and transport
temperature
VEGASON 64 •4…20 mA/HART -four-wire 11
3Product description
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4Mounting
4.1General instructions
Make sure that all parts of the instrument in contact with the
measured product,especially the sensor element,process
seal and process fitting,are suitable for the existing process
conditions such as process pressure,process temperature as
well as the chemical properties of the medium.
You can find the specifications in chapter "Technical data"in
the or on the type label.
Select an installation position you can easily reach for
mounting and connecting as well as later retrofitting of an
indicating and adjustment module.The housing can be rotated
by 330°without the use of any tools.You can also install the
indicating and adjustment module in four different positions
(each displaced by 90°).
Use the recommended cables (see chapter "Connecting to
power supply")and tighten the cable gland.
You can give your VEGASON 64 additional protection against
moisture penetration by leading the connection cable down-
ward in front of the cable entry.Rain and condensation water
can thus drain off.This applies mainly to outdoor mounting as
well as installation in areas where high humidity is expected (e.
g.through cleaning processes)or on cooled or heated
vessels.
Suitability for process
conditions
Mounting position
Moisture
12 VEGASON 64 •4…20 mA/HART -four-wire
4Mounting
28781-EN-080826

Fig.2:Measures against moisture penetration
The reference plane for the measuring range (version A)is the
lower edge of the flange.The reference plane for versions B,C
and Dis the lower edge of the transducer.
Make sure that for all versions a min.distance -the so called
dead zone -below the reference plane is maintained in which a
measurement is not possible.The exact value of the dead
zone is stated in chapter "Technical data".
Information:
If the medium reaches the transducer,buildup can form on it
and cause faulty measurements later on.
Measuring range
VEGASON 64 •4…20 mA/HART -four-wire 13
4Mounting
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1 32
100%
0%
4
Fig.3:Version A-Measuring range (operating range)and max.measuring
distance
1full (dead band)
2empty (max.measuring distance)
3Measuring range
4Reference plane
14 VEGASON 64 •4…20 mA/HART -four-wire
4Mounting
28781-EN-080826

1 32
100%
0%
4
Fig.4:Version B,C,D-Measuring range (operating range)and max.measuring
distance
1full (dead band)
2empty (max.measuring distance)
3Measuring range
4Reference plane
Gauge pressure in the vessel does not influence VEGASON
64.Low pressure or vacuum does,however,damp the
ultrasonic pulses.This influences the measuring result,
particularly if the level is very low.With pressures under -
0.2bar (-20 kPa)you should use a different measuring
principle,e.g.radar or guided microwave.
4.2Mounting preparations
Warning:
Mounting preparations must be carried out in idle condition.
Non-observance can cause damages on the electronics!
Version Bis supplied in two parts:
lTransducer
lElectronics housing
Assemble the version as follows:
Pressure/Vacuum
Mounting -Version B
VEGASON 64 •4…20 mA/HART -four-wire 15
4Mounting
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1Loosen the screws on the fixing ring (4)with a hexagon
spanner (size 4), remove the transducer tube out of the
swivelling holder
2Mount the flange
3Insert the transducer tube in the requested length from
below into the swivelling holder
4Fasten with screws (4); torque max.10 Nm
5Remove the plug from below out of the instrument housing
and plug it into the socket of the transducer tube
6Plug the electronics housing to the transducer tube.Do not
squeeze any cables.The housing is in the correct position,
if the lower notch (2)of the transducer tube is no longer
visible
7Tighten the screws (5)on the housing moderately with a
hexagon spanner (size 4)
8Loosen terminal screw of the swivelling holder (3)with a
fork spanner (SW 13)
9Direct the sensor with the swivelling holder to the
measured product
10 Fasten the swivelling holder with screw (3), torque max.
20 Nm
11 Secure screw (3)with lacquer or similar to ensure
permanent tightness of the swivelling holder
12 Rotate the housing in such a way that the cable entry
points downwards (moisture can drain off). Fasten the
housing with screws (5); torque Aluminium housing max.
5Nm,torque plastic housing max.2Nm
16 VEGASON 64 •4…20 mA/HART -four-wire
4Mounting
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1
2
3
4
5
Fig.5:Mounting -Version B
1Groove to lock the housing
2Notch
3Screw of swivelling holder (hexagon SW 13)
4Grub screw,fixing ring (hexagon spanner -size 4)
5Terminal screws,housing (hexagon spanner -size 4)
Version Cis supplied in three parts:
lTransducer
lTransducer cable
lelectronics for wall mounting
Assemble the version as follows:
1Loosen the screws on the fixing ring (4)with a hexagon
spanner (size 4), remove the transducer tube out of the
swivelling holder
2Mount the flange
3Insert the transducer tube in the requested length from
below into the swivelling holder
4Fasten with screws (4); torque max.10 Nm
5Remove the plug from below out of the connection head
and plug it into the socket of the transducer tube
Mounting -Version C
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4Mounting
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6Plug the connection head to the transducer tube.Do not
squeeze any cables.The cylinder is in the correct position,
if the lower notch (2)of the transducer tube is no longer
visible
1
2
3
4
5
Fig.6:Mounting -Version C
1Groove for locking the connection head
2Notch
3Screw of swivelling holder (hexagon SW 13)
4Grub screw,fixing ring (hexagon spanner -size 4)
5Terminal screws,connection head (hexagon spanner -size 4)
7Tighten the screws (5)on the cylinder moderately with a
hexagon spanner (size 4)
8Loosen terminal screw of the swivelling holder (3)with a
fork spanner (SW 13)
9Direct the sensor with the swivelling holder to the
measured product
10 Fasten the swivelling holder with screw (3), torque max.
20 Nm
11 Secure screw (3)with lacquer or similar to ensure
permanent tightness of the swivelling holder
12 Rotate the connection head in such a way that the cable
entry points downwards (moisture can drain off). Fasten
the cylinder with screws (5); torque max.5Nm
13 Insert the plug at the end of the transducer cable into the
socket on the remote electronics
18 VEGASON 64 •4…20 mA/HART -four-wire
4Mounting
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1
2 3
Fig.7:Plug connector between transcuer and socket electronics housing
1Socket electronics housing
2Plug connector
3Connection piece,transducer tube
Version Dis supplied in three parts:
lTransducer
lTransducer cable
lelectronics for wall mounting
Assemble the version as follows:
1Loosen the hexagon nut (3)on the transducer cable
2Insert the transducer tube from below into the mounting
opening G1A
3Fasten (SW 46)the hexagon nut (3)
4Remove the plug from below out of the connection head
and plug it into the socket of the transducer tube
Mounting -Version D
VEGASON 64 •4…20 mA/HART -four-wire 19
4Mounting
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5Plug the connection head to the transducer tube.Do not
squeeze any cables.The cylinder is in the correct position,
if the lower notch (2)of the transducer tube is no longer
visible
1
2
3
4
Fig.8:Mounting -Version D
1Groove for locking the connection head
2Notch
3Hexagon nut SW 46
4Terminal screws,connection head (hexagon spanner -size 4)
6Tighten the screws (4)on the cylinder moderately with a
hexagon spanner (size 4)
7Rotate the connection head in such a way that the cable
entry points downwards (moisture can drain off). Fasten
the cylinder with screws (4); torque max.5Nm
8Insert the plug at the end of the transducer cable into the
socket on the remote electronics
1
2 3
Fig.9:Plug connector between transcuer and socket electronics housing
1Socket electronics housing
2Plug connector
3Connection piece,transducer tube
20 VEGASON 64 •4…20 mA/HART -four-wire
4Mounting
28781-EN-080826