KEBCO COMBIVERT F5 User manual

COMBIVERT
Original manual
Mat.No. Rev.
00F50EB-KB00 1C
GB Instruction Manual Housing B
0.37...2.2 kW 230 V
0.37...4.0 kW 400 V

3
Table of Contents
Table of Contents
1. Preface............................................................................................................. 5
1.1 Information on special measures.......................................................................................5
1.2 Documentation.....................................................................................................................5
1.3 Validity and liability .............................................................................................................6
1.4 Copyright..............................................................................................................................6
1.5 Speciedapplication...........................................................................................................7
1.6 Product description.............................................................................................................7
1.7 Unitidentication ................................................................................................................8
1.8 Installation instructions ......................................................................................................9
1.8.1 Cooling systems ....................................................................................................................9
1.8.2 Control cabinet installation...................................................................................................10
1.9 Safety and application notes ............................................................................................ 11
2. Technical Data .............................................................................................. 12
2.1 Operating conditions.........................................................................................................12
2.2 Technical data of the 230V class......................................................................................13
2.3 Technical data of the 400V class......................................................................................14
2.4 DC supply ...........................................................................................................................15
2.4.1 Calculation of the DC input current......................................................................................15
2.4.2 Internal input circuit..............................................................................................................15
2.5 Dimensions and weights...................................................................................................16
2.5.1 Dimensions mounted version (representation with optional mounting kit)...........................16
2.5.2 Dimensions Flat Rear (representation with optional mounting kit) ......................................17
2.5.3 Mounted version with/without operator ................................................................................18
2.5.4 Flat Rear mit/ohne Operator ................................................................................................18
2.6 Terminal strips of the power circuit .................................................................................19
2.6.1 Permissible cable cross-sections and tightening torques of the terminals ..........................19
2.7 Accessories........................................................................................................................20
2.7.1 Filter and chokes .................................................................................................................20
2.8 Connection power unit......................................................................................................21
2.8.1 Mains and motor connection................................................................................................21
2.8.1.1 Mains connection 1-phase...................................................................................................21
2.8.1.2 Mains connection 3-phase...................................................................................................22
2.8.1.3 DC connection .....................................................................................................................22
2.8.2 Selection of the motor cable ................................................................................................23
2.8.3 Connection of the motor ......................................................................................................23
2.8.3.1 Motor cable length for parallel operation of motors .............................................................23
2.8.4 Temperature detection T1, T2..............................................................................................24
2.8.4.1 Use of the temperature input ...............................................................................................24
2.8.5 Connection of a braking resistor ..........................................................................................25
2.8.5.1 Braking resistor without temperature monitoring .................................................................25
2.8.5.2 Braking resistor with overheat protection.............................................................................26

4
Table of Contents
A. Annex A ......................................................................................................... 27
A.1 Overload characteristic.....................................................................................................27
A.2 Overload protection in the lower speed range ...............................................................27
A.3 Calculation of the motor voltage......................................................................................28
A.4 Shut down ..........................................................................................................................28
A.4.1 Maintenance ........................................................................................................................28
A.4.2 Storage ................................................................................................................................28
A.4.3 Cooling circuit ......................................................................................................................29
A.4.4 Fault correction ....................................................................................................................29
A.4.5 Disposal ...............................................................................................................................29
B. Annex B ......................................................................................................... 30
B.1 Certication........................................................................................................................30
B.1.1 CE Marking ..........................................................................................................................30
B.1.2 UL Marking...........................................................................................................................30
C. Annex C ......................................................................................................... 33
C.1 Changing the response threshold of the braking transistor .........................................33
List of Figures
Figure 1: Control cabinet installation......................................................................................10
Figure 2: Internal input circuit.................................................................................................15
Figure 3: Dimensions mounted version..................................................................................16
Figure 4: Dimensions Flat Rear .............................................................................................17
Figure 5: Mounted version with/without operator ...................................................................18
Figure 6: Flat Rear with/without operator ...............................................................................18
Figure 7: Terminal strips of the power circuit..........................................................................19
Figure 8: Mains connection 1-phase ......................................................................................21
Figure 9: Mains connection 3-phase ......................................................................................22
Figure 10: DC connection ........................................................................................................22
Figure 11: Connection of the motor..........................................................................................23
Figure 12: Use of the temperature input ..................................................................................24
Figure 13: Braking resistor without temperature monitoring ....................................................25
Figure 14: Braking resistor with overheat protection................................................................26
Figure 15: Overload characteristic ...........................................................................................27
Figure 16: Overload protection in the lower speed range ........................................................27
Figure 17: Changing the response threshold of the braking transistor ....................................33
List of Tables
Table 1: Permissible cable cross-sections and tightening torques of the terminals.............. 19
Table 2: Filter and chokes.....................................................................................................20
Table 3: Temperature detection T1, T2 .................................................................................24
Table 4: Maintenance ...........................................................................................................28

5
Preface
1. Preface
The described hard and software are developments of the KEB Automation KG. The en-
closed documents correspond to conditions valid at printing. Misprint, mistakes and technical
changes reserved.
1.1 Information on special measures
The used pictograms have following signicance:
Danger Is used, when death or serious bodily injury may be the consequence
of non-observance of the measure.
Warning Is used, when bodily injury and/or substantial property damage may
be the consequence of non-observance of the measure.
Caution Is used, when property damage may be the consequence of non-ob-
servance of the measure.
Attention Is used, when noise sensitive or unrequested operation may be the
consequence of non-observance of the measure.
Info Is used, when a better or simpler result can be the consequence of the
measure.
For a special case the instructions can be supplemented by additional pictograms and text.
1.2 Documentation
Attention Documentation via www.keb.de
Prior to performing any work on the unit, it is absolutely necessary to down-
load and read the documentation, especially the safety precautions and in-
structions for use. Follow these steps to get the documentation.
Step 1 Read the material number (Mat.No.) from nameplate
Step 2
Input the material number at "www.keb.de => Service => Downloads" and
click "search".
Downloads
Search for specific material numbers
Please enter a comlete (11-digit) material number.
Search for:
search
xxxxxxx-xxxx
continued on the next page

6
Preface
Step 3
The entire documentation associated with the device will be displayed, in-
cluding the instruction manuals in German and English. If available, other
translations are also indicated. Make sure that the user understands the pro-
vided language.
Should you be unable to read or understand the documentation, do not
take any further steps. Please inform our support network for further
assistance.
Non-observance of the safety instructions leads to the loss of any liability claims. The warn-
ings and safety instructions in this manual work only supplementary. This list is not exhaus-
tive.
1.3 Validity and liability
The use of our units in the target products is beyond of our control and therefore exclu-
sively the responsibility of the machine manufacturer, system integrator or customer.
The information contained in the technical documentation, as well as any user-specic advice
in spoken and written and through tests, are made to best of our knowledge and information
about the application. However, they are considered for information only without responsibil-
ity. This also applies to any violation of industrial property rights of a third-party.
Selection of our units in view of their suitability for the intended use must be done generally
by the user.
Tests can only be done by the machine manufacturer in combination with the appli-
cation. They must be repeated, even if only parts of hardware, software or the unit
adjustmentaremodied.
Danger by tamper from unauthorized personnel
Unauthorised opening and tampering may lead to death, bodily injury, prop-
erty damage and malfunctions. Modication or repair is permitted only by
authorized personnel by KEB. Infringement will annul the liability for result-
ing consequences.
The suspension of liability is especially valid also for operation interruption loss, loss of prot,
data loss or other damages. The disclaimer will void the warranty. This is also valid, if we
referred rst to the possibility of such damages.
If single regulations should be or become void, invalid or impracticable, the effectivity of all
other regulations or agreements is not affected.
Through multitude applications not each possible case of installation, operation or mainte-
nance can be considered. If you require further information or if special problems occur which
are not treated detailed in the documentation, you can request the necessary information via
the local KEB Automation KG agency.
1.4 Copyright
The customer may use the instruction manual as well as further documents or parts from it for
internal purposes. Copyrights are with KEB and remain valid in its entirety.

7
Preface
KEB®, COMBIVERT®, KEB COMBICONTROL®and COMBIVIS®are registered trademarks
of KEB Automation KG.
Other wordmarks or/and logos are trademarks (™) or registered trademarks (®) of their re-
spective owners and are listed in the footnote on the rst occurrence.
When creating our documents we pay attention with the utmost care to the rights of third
parties. Should we have not marked a trademark or breach a copyright, please inform us in
order to have the possibility of remedy.
1.5 Speciedapplication
The used semiconductors and components of KEB Automation KG are developed and di-
mensioned for the use in industrial products. If the KEB COMBIVERT F5 is used in machines,
which work under exceptional conditions or if essential functions, life-supporting measures or
an extraordinary safety step must be fullled, the necessary reliability and security must be
ensured by the machine builder.
The operation of our products outside the indicated limit values of the technical data leads to
the loss of any liability claims.
Units with safety function are limited to a service life of 20 years. Then the device must be
replaced.
1.6 Product description
This instruction manual describes the power circuits of the following units:
Unit type: Frequency inverter
Series: COMBIVERT F5
Power range: 0.37…2.2 kW / 230 V class
0.37…4.0 kW / 400 V class
Housing size: B
Version: air-cooled
Features of the power circuits:
• only slight switching losses due to IGBT
• low noise development due to high switching frequency
• extensive safety device for current, voltage and temperature
• voltage and current monitoring in static and dynamic operation
• conditionally short circuit proof and earth-fault proof
• hardware current limit
• integrated cooling fan

8
Preface
1.7 Unitidentication
09 . F5 . B 1 B - 3 9 0 0
Cooling
A: Heat sink B: Flat rear
Encoder interface
0: none
Switching frequency; short time current limit; overcurrent
limit
5: 4 kHz; 150 %; 180 % 9: 4 kHz; 180 %; 216 %
A: 8 kHz; 180 %; 216 % B: 16 kHz; 180 %; 216 %
Input identication
0: 1-ph. 230 VAC or DC supply
1: 3-ph. 230 VAC or DC supply
2: 1/3-ph. 230 VAC or DC supply
3: 3-ph. 400 VAC or DC supply
6: 1-ph. 230 V AC
Housing type B
Accessories
1: Braking transistor
B: such as 1 but with safety relay
3: Braking transistor and integrated lter
D: such as 3 but with safety relay
Control type
B: BASIC 1)
C: COMPACT
Series F5
Inverter size
1) An output frequency of up to 1600 Hz is possible by changing the operating mode for control
type "BASIC" (xxF5Bxx-xxxx). This devices are subject to export authorisation according to entry
3A225 Annex I of the Dual-Use Regulation.

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1.8 Installation instructions
1.8.1 Cooling systems
The KEB COMBIVERT F5 is available for different cooling systems:
Heat sink with cooling fan (mounted version)
The standard version is delivered with heat sink and cooling fan.
Special versions
The dissipation of power loss must be guaranteed by the machine builder.
Flat rear
This version is not equipped with a heat sink. The unit must be mounted on an appropriate
ground for heat dissipation.
Convection (through-mount version)
In this version the heat sink is placed externally with a cutout in the control cabinet.
Warning Hot Surface
CAUTION
!
DO NOT TOUCH!
Hot Surfaces
© 2005 KEB
In case of burn, cool inflicted area
immediately and seek medical attention.
Heat sinks can reach temperatures, which can cause burns when
touching. If in case of structural measures a direct contact cannot
be avoided, a warning notice "hot surface" must be mounted at the
machine.

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1.8.2 Control cabinet installation
Mounting distances Dimen-
sions
Distance in mm Distance in
inch
C
A
B
DD
A 150 6
B 100 4
C 30 1.2
D 0 0
X 1) 50 2
1) Distance to preceding control elements in the con-
trol cabinet door.
Direction of the
cooling 󰘰ns
Front and side view of the coolant inlet
Coolant outlet
Coolant inlet
Figure 1: Control cabinet installation