KEBCO COMBIVERT G6 Owner's manual

COMBIVERT G6
PROGRAMMING MANUAL | CONTROL G6 ANALOG / DIGITAL
Translation of original manual
Document 20087588 EN 02

3
PREFACE
Preface
The described hard- and software are developments of the KEB Automation KG. The
enclosed documents correspond to conditions valid at printing. Misprint, mistakes and
technical changes reserved.
Signal words and symbols
Certain operations can cause hazards during the installation, operation or thereafter.
There are safety informations in the documentation in front of these operations. Security
signs are located on the device or machine. A warning contains signal words which are
explained in the following table:
DANGER Dangerous situation, which will cause death or serious injury in case of
non-observance of this safety instruction.
WARNING Dangerous situation, which may cause death or serious injury in case of
non-observance of this safety instruction.
CAUTION Dangerous situation, which may cause minor injury in case of non-ob-
servance of this safety instruction.
NOTICE Situation, which can cause damage to property in case of non-obser-
vance.
RESTRICTION
Is used when certain conditions must meet the validity of statements or the result is
limited to a certain validity range.
Is used when the result will be better, more economic or trouble-free by following
these procedures.
More symbols
► Thisarrowstartsanactionstep.
• / - Enumerations are marked with dots or indents.
=> Cross reference to another chapter or another page.
Note to further documentation.
www.keb.de/service/downloads

4
PREFACE
Laws and guidelines
KEBAutomationKGconrmswiththeECdeclarationofconformityandtheCEmarkon
the device nameplate that it complies with the essential safety requirements.
The EC declaration of conformity can be downloaded on demand via our website. Fur-
therinformationisprovidedinchapter"Certication".
Warranty and liability
The warranty and liability on design, material or workmanship for the acquired device is
given in the general sales conditions.
Hereyouwillndourgeneralsalesconditions.
www.keb.de/terms-and-conditions
Furtheragreementsorspecicationsrequireawrittenconrmation.
Support
Through multiple applications not every imaginable case has been taken into ac-
count. If you require further information or if problems occur which are not treated de-
tailed in the documentation, you can request the necessary information via the local
KEB Automation KG agency.
The use of our units in the target products is outside of our control and therefore
lies exclusively in the area of responsibility of the customer.
Theinformationcontainedinthetechnicaldocumentation,aswellasanyuser-specic
advice in spoken and written and through tests, are made to best of our knowledge and
information about the intended use. However, they are regarded as being only informal
and changes are expressly reserved, in particular due to technical changes. This also
applies to any violation of industrial property rights of a third-party. Selection of our units
in view of their suitability for the intended use must be done generally by the user.
Tests can only be done within the intended end use of the product (application) by
the customer. They must be repeated, even if only parts of hardware, software or
the unit adjustment are modied.
Copyright
The customer may use the instructions for use as well as further documents or parts
from it for internal purposes. Copyrights are with KEB Automation KG and remain valid
in its entirety.
This KEB product or parts thereof may contain third-party software, including free and/
or open source software. If applicable, the license terms of this software are contained
in the instructions for use. The instructions for use are already available to you, can be
downloaded free of charge from the KEB website or can be requested from the respec-
tive KEB contact person.
Other wordmarks or/and logos are trademarks (™) or registered trademarks (®) of their
respective owners.

5
TABLE OF CONTENTS
Table of Contents
Preface ....................................................................................................................................................3
Signal words and symbols .............................................................................................................3
More symbols.................................................................................................................................3
Laws and guidelines.......................................................................................................................4
Warranty .......................................................................................................................................4
Support .......................................................................................................................................4
Copyright........................................................................................................................................4
Table of Contents ...................................................................................................................................5
List of Figures.........................................................................................................................................6
List of Tables .......................................................................................................................................... 6
1 Basic Safety Instructions.............................................. 7
1.1 Target group.....................................................................................................................................7
1.2 Validity of this manual.....................................................................................................................7
1.3 Electrical connection ......................................................................................................................8
1.4 Start-up and operation ....................................................................................................................8
2 Product Description ...................................................... 9
2.1 Product features ..............................................................................................................................9
2.2 Functional overview ......................................................................................................................9
3 LC Display Operation .................................................. 10
3.1 Control elements ...........................................................................................................................10
3.1.1 Description of controls........................................................................................................10
3.1.1.1 Menu bar .........................................................................................................................10
3.1.1.2 Function keys and toolbar ............................................................................................... 11
3.2 Initial start-up................................................................................................................................. 11
3.2.1 Switch on............................................................................................................................ 11
3.2.2 Main menu..........................................................................................................................12
4 Basic settings .............................................................. 13
4.1 Change language...........................................................................................................................13
4.2 Startup mode .................................................................................................................................14
4.3 Set font size and font size 2 .........................................................................................................14
4.4 Contrast settings ...........................................................................................................................15
4.5 Setting the backlight of the display ............................................................................................. 16
4.6 Functional test of keyboard and display.....................................................................................16
4.7 Parameters for LC display setting ...............................................................................................17
5 Operator Parameters................................................... 20
6 Revision History .......................................................... 30

6
LIST OF FIGURES
List of Figures
Figure 1: Control elements.............................................................................................................. 10
Figure 2: Power indicator ................................................................................................................ 11
Figure 3: Main menu .......................................................................................................................12
Figure 4: Basic settings................................................................................................................... 13
Figure 5: Change language.............................................................................................................13
Figure 6: Set start mode..................................................................................................................14
Figure 7: Set font size .....................................................................................................................14
Figure 8: Set font size 2 ..................................................................................................................15
Figure 9: Contrast settings..............................................................................................................15
Figure 10: Backlight settings.............................................................................................................16
Figure 11: Functional test of keyboard and display...........................................................................16
Figure 12: Operator Parameters .......................................................................................................20
Figure 13: Select control board parameter group ............................................................................. 20
List of Tables
Tabelle 1: assignment of the function keys....................................................................................... 11

7
BASIC SAFETY INSTRUCTIONS
1.1 Validity of this manual
This manual describes the control part of the COMBIVERT S6 control (A)pplication.
The manual
• contains only supplementary safety instructions.
• is only valid in connection with the power unit manual of COMBIVERT S6.
1 Basic Safety Instructions
The COMBIVERT is designed and constructed in accordance with state-of-the-art tech-
nology and the recognised safety rules and regulations However, the use of such de-
vices may cause functional hazards for life and limb of the user or third parties, or dama-
ges to the system and other material property.
The following safety instructions have been created by the manufacturer for the area of
electric drive technology. They can be supplemented by local, country- or application-
specic safety instructions. This list is not exhaustive. Non-observance of the safety
instructions by the customer, user or other third party leads to the loss of all resulting
claims against the manufacturer.
NOTICE Hazards and risks through ignorance.
►Read the instructions for use !
►Observe the safety and warning instructions !
►If anything is unclear, please contact KEB Automation KG !
1.1 Target group
This instruction manual is determined exclusively for electrical personnel. Electrical per-
sonnelforthepurposeofthisinstructionmanualmusthavethefollowingqualications:
• Knowledge and understanding of the safety instructions.
• Skills for installation and assembly.
• Start-up and operation of the product.
• Understanding of the function in the used machine.
• Detection of hazards and risks of the electrical drive technology.
• Knowledge of DIN IEC 60364-5-54.
• Knowledge of national safety regulations (e.g. DGUV regulation 3).

8
BASIC SAFETY INSTRUCTIONS
1.2 Electrical connection
DANGER Voltage at the terminals and in the device !
Danger to life due to electric shock !
►For any work on the unit switch off the supply voltage and secure it
against switching on.
►Wait until the drive has stopped in order, that perhaps regenerative
energy can be generated.
►Wait untill the DC-Link capacitors are discharged (5 minutes). Verify
by measuring the DC voltage at the terminals.
►Never bridge upstream protective devices (also not for test purpos-
es).
For a trouble-free and safe operation, please pay attention to the following instructions:
• The electrical installation shall be carried out in accordance with the relevant re-
quirements.
• Cable cross-sections and fuses must be dimensioned by the user accordly to the
speciedminimum/maximumvaluesfortheoperation.
• Within systems or machines the person installing electrical wiring must ensure that
on existing or new wired safe ELV circuits the EN requirement for safe insulation is
still met!
• For drive converters that are not isolated from the supply circuit (in accordance with
EN 61800-5-1) all control lines must be included in other protective measures (e.g.
double insulation or shielded, earthed and insulated).
• When using components without isolated inputs/outputs, it is necessary that equi-
potential bonding exists between the components to be connected (e.g. by the equi-
potential line). Disregard can cause destruction of the components by equalizing
currents.
1.3 Start-up and operation
The drive converter must not be started until it is determined that the installation com-
plies with the machine directive; Account is to be taken of EN 60204-1.
WARNING Software protection and programming !
Hazards caused by unintentional behavior of the drive!
►Check especially during initial start-up or replacement of the drive
converter if parameterization is compatible to application.
►Securing a unit solely with software-supported functions is not suf-
cient.Itisimperativetoinstallexternalprotectivemeasures(e.g.
limit switch) that are independent of the drive converter.
►Secure motors against automatic restart.

9
PRODUCT DESCRIPTION
2 Product Description
2.1 Product features
These instructions for use describe the parameterization of the following devices:
Device series: COMBIVERT G6
Hardware: Analog / Digital
2.2 Functional overview
The control board provides the following functions:
• Hardware-installed supply of digital and analog inputs and outputs
• Diagnostic interface
• Ethernetbasedeldbusinterface(EtherCAT/VARAN)
• CANeldbusinterface
• KTY interface
• Brake control
• STO functionality
• Status LEDs

3 LC Display Operation
For optional assembly of the LC display.
3.1 Control elements
F1 F2 F3 F4
ENTER ESC
①
②
Inverter parameter
CP mode
Operator parameter
Settings
Name Function
①Menu bar
②Function bar
F1 Function key 1
F2 Function key 2
F3 Function key 3
F4 Function key 4
▲Menu bar up or
increase parameter value
▼Menu bar down or
decrease parameter value
ENTER select/conrm
ESC return to the previous menu
Figure 1: Control elements
3.1.1 Description of controls
3.1.1.1 Menu bar
Themenubarshowsthecurrentselectioninthemenu.Itcanbemovedwiththe▲and
▼keys.PressEntertochangetothesubordinateoperatinglevel,ESCtoreturntothe
next higher operating level.
10
LC DISPLAY OPERATION

3.1.1.2 Function keys and toolbar
The function keys F1...F4 are variable assigned depending on the menu item. The tool-
bar displays current assignment of the function keys F1 ... F4.
The following assignment may take the keys:
Display Function
DecHex Representation changes between decimal and hexadecimal display
Menu jumps to the main menu
Up jumps to the top of the current page, repeatedly pressing scrolls back a
page
Down jumps to the top of the current page, repeatedly pressing scrolls back a
page
Table 1: assignment of the function keys
3.2 Initial start-up
3.2.1 Switch on
CP01 2203h Set:1
actual frequency display
0.0000 Hz
DecHex
Atrstswitchonwithfactorysettingthe
operator indicates the actual frequency in
customer parameters menu (CP-mode).
To make the basic settings change to the
main menu as follows:
<ESC> →changes to the parame-
ter selection
<F1> →jumps to the main menu
Figure 2: Power indicator
The menu with the inverter starts can be set in the settings menu under "Start
mode".
11
LC DISPLAY OPERATION

3.2.2 Main menu
Inverter parameter
CP mode
Operator parameter
Settings
The main menu is the top-level menu.
Withthekeys<▲>and<▼>selectthe
desired submenu. Press <ENTER> to
jump to the selected submenu.
Figure 3: Main menu
12
LC DISPLAY OPERATION

4 Basic settings
Language english
Start mode CP mode
Font size 13
Font size 2 16
Contrast 21
Lightning Auto
Start test mode
Menu
To adjust the display to the individual
needs select "Settings" in the main menu
and confirm with <ENTER>.
Withthekeys<▲>and<▼>selectthe
desired function.
Press <ENTER> to switch into the input
mode to change the parameter value.
Figure 4: Basic settings
4.1 Change language
Language english
Start mode CP mode
Font size 13
Font size 2 16
Contrast 21
Lightning Auto
Start test mode
Language
German
Menu
Press <ENTER> to switch into the input
mode to change the parameter value.
Withthekeys<▲>and<▼>selectone
of the following languages:
• German
• English
• Espanõl
• Russian
• Italiano
• Francais
• American
<ENTER> selects the desired language
and jumps back into the "Settings" sub-
menu.
Figure 5: Change language
If the selected language is not available the parameters are displayed in Eng-
lish.
13
BASIC SETTINGS

4.2 Startup mode
Language english
Start mode CP mode
Font size 13
Font size 2 16
Contrast 21
Lightning Auto
Start test mode
Startup mode
CP mode
Menu
The startup mode determines which dis-
play appears at switch on.
Press <ENTER> to switch into the input
mode to change the parameter value.
Withthekeys<▲>and<▼>selectone
of the following home screens:
• Inverter parameter
• CP Mode (customer parameter)
• Operator parameter
• Settings
<ENTER> selects the desired startup
screen and jumps back into the "Settings"
submenu.
Figure 6: Set start mode
4.3 Set font size and font size 2
Language english
Start mode CP mode
Font size 13
Font size 2 16
Contrast 21
Font size
13
Menu
The font size determines the complete
menu view in the display except for the
font size 2 (see below).
Press <ENTER> to switch into the input
mode to change the parameter value.
Withthekeys<▲>and<▼>selectone
of the following font sizes:
• 8, 10, 13, 16, 24
<ENTER> selects the desired font size
and jumps back into the "Settings" sub-
menu.
The display will only be updated after a
change of the menu.
Figure 7: Set font size
14
BASIC SETTINGS

Language english
Start mode CP mode
Font size 13
Font size 2 16
Contrast 21
Font size 2
16
Menu
The font size 2 determines the display
size of the parameter values in CP mode.
Press <ENTER> to switch into the input
mode to change the parameter value.
Withthekeys<▲>and<▼>selectone
of the following font sizes:
• 8, 10, 13, 16, 24
<ENTER> selects the desired font size
and jumps back into the "Settings" sub-
menu.
Figure 8: Set font size 2
4.4 Contrast settings
Language english
Start mode CP Mode
Font size 13
Font size 2 16
Contrast 21
Contrast
21
Menu
Sets the contrast level of the LC display.
Press <ENTER> to switch into the input
mode to change the parameter value.
Withthekeys<▲>and<▼>setthecon-
trast level from 0...50. Use the contrast
bar on the bottom of the toolbar to control
the settings.
<ENTER> stores the specified contrast
setting and returns to the "Settings" sub-
menu.
Figure 9: Contrast settings
15
BASIC SETTINGS

4.5 Setting the backlight of the display
Language english
Start mode CP
Font size 13
Font size 2 16
Contrast 21
Backlight
Auto
Menu
The menu item "Lighting" defines the be-
havior of the backlight of the LC Display.
Press <ENTER> to switch into the input
mode to change the parameter value.
Withthekeys<▲>and<▼>selectone
of the following settings:
on →generally on
off →generally off
auto →on when pressing a but-
ton; off after 10 seconds of
non-operation
<ENTER> selects the desired backlight
and jumps back into the "Settings" sub-
menu.
Figure 10: Backlight settings
4.6 Functional test of keyboard and display
Language
english
Start mode CP mode
Font size 13
Font size 2 16
Contrast 21
Lightning Auto
Start test mode
Menu
<ENTER> starts a test mode, which
allows you to test the function of each
button and the LCD display.
Follow the instruction on-screen during
the test run.
Figure 11: Functional test of keyboard and display
16
BASIC SETTINGS

4.7 Parameters for LC display setting
The settings of the LC parameters are completely accepted from the LC display only
after restarting the device.
Id-Text Name Parameter index
dp00 Language 0x2780
Meaning A language is selected for the menu and the parameters. If the
selected language is not available the parameters are displayed
in English.
Type Variable
Data length 8 bit
Access read / write
Coding 0: English
1: German
2: American
3: French
4: Italian
5: Russian
6: Spanish
Standard value: 0
Notice -
Id-Text Name Parameter index
dp01 start-up mode 0x2781
Meaning The start-up mode determines the menu item which shall start
the control after initialization.
Type Variable
Data length 8 bit
Access read / write
Coding 0: Inverter parameter
1: CP mode
2: Operator parameter
3: Menu
Standard value: 1
Notice -
17
BASIC SETTINGS

Id-Text Name Parameter index
dp02 Font size 0x2782
Meaning It can be selected between the font sizes 8,10,13,16 and 24 in
the display. Exception: see parameter „font size 2“
Type Variable
Data length 8 bit
Access read / write
Coding 8: 8dpi
10: 10dpi
13: 13dpi
16: 16dpi
24: 24dpi
Standard value: 13
Notice -
Id-Text Name Parameter index
dp03 Font size 2 0x2783
Meaning Thefontsizeforthedisplayofparametervaluesisspeciedin
the CP mode.
Type Variable
Data length 8 bit
Access read / write
Coding 8: 8dpi
10: 10dpi
13: 13dpi
16: 16dpi
24: 24dpi
Standard value: 16
Notice -
18
BASIC SETTINGS

Id-Text Name Parameter index
dp04 Contrast 0x2784
Meaning The contrast settings of the LC display can be changed to opti-
mize readability.
Type Variable
Data length 8 bit
Access read / write
Coding 0...50
Standard value: 21
Notice -
Id-Text Name Parameter index
dp05 backlight 0x2785
Meaning The contrast settings of the LC display can be changed to opti-
mize readability.
Type Variable
Data length 8 bit
Access read / write
Coding 0off Lighting of the LC display generally off.
1 on Lighting of the LC display generally on.
2 auto If the backlight is adjusted to "auto", it is
switched on during pressing a key and switched
off again after 10 seconds if no key is pressed.
Standard value: 2
Notice -
19
BASIC SETTINGS

5 Operator Parameters
Inverter parameter
CP mode
Operator parameter
Settings
Use the operator parameters to configure
the control card, the fieldbus (if available)
and the display.
Withthekeys<▲>and<▼>select
"Operator parameter" and confirm with
<ENTER>.
Figure 12: Operator Parameters
os Operator parameter
dp LCD parameter
Menu Top Bottom
The control card parameters are divided
into two groups:
• os - operator system parameters;
Display and setting of the control
board
• dp-LCdisplayparameter;Congu-
ration of the LC display via bus
Withthekeys<▲>and<▼>selectthe
corresponding parameter group.
<ENTER> switches to the selected sub-
menu.
Figure 13: Select control board parameter group
In the following, only the meanings of the parameter values are described. Value
ranges, data length and type; Access mode and the default values can be taken
from COMBIVIS.
20
OPERATOR PARAMETERS