KEBCO COMBIVERT P6 User manual

COMBIVERT P6
INSTRUCTIONS FOR USE | INSTALLATION P6 PITCH INVERTER
18 / 19 / 23P6 HOUSING G, R
Translation of the original manual
Document 20095484 EN 02

3
PREFACE
Preface
The hardware and software described in this document are products of KEB. The infor-
mation contained in this document is valid at the time of publishing. KEB reserves the
right to update this document in response to misprints, mistakes or technical changes.
Signal words and symbols
Certain procedures within this document can cause safety hazards during the installati-
on or operation of the device. Refer to the safety warnings in this document when per-
forming these procedures. Safety signs are also located on the device where applicable.
A safety warning is marked by one of the following warning signs:
DANGER Dangerous situation, which will cause death or serious injury iif this safe-
ty warning is ignored.
WARNING Dangerous situation, which may cause death or serious injury if this
safety warning is ignored.
CAUTION Dangerous situation, which may cause minor injury if this safety warning
is ignored.
NOTICE Situation, which can cause damage to property if this safety warning is
ignored.
RESTRICTION
Used when the following statements depend on certain conditions or are only valid for
certain ranges of values.
Used for informational messages or recommended procedures.
More symbols
► Thisarrowstartsanactionstep.
• / - Enumerations are marked with dots or indents.
=> Cross reference to another chapter or another page.
Note to further documentation.
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4
PREFACE
Laws and guidelines
KEBAutomationKGconrmswiththeECdeclarationofconformityandtheCEmarkon
the device nameplate that it complies with the essential safety requirements.
The EC declaration of conformity can be downloaded on demand via our website.
Warranty and liability
The warranty and liability on design, material or workmanship for the acquired device is
given in the general sales conditions.
Hereyouwillndourgeneralsalesconditions.
www.keb.de/terms-and-conditions
Furtheragreementsorspecicationsrequireawrittenconrmation.
Support
Although multiple applications are referenced, not every case has been taking into ac-
count. If you require further information or if problems occur which are not referenced in
the documentation, you can request the necessary information via the local KEB agency.
The use of our units in the target products is outside of our control and therefore
lies exclusively in the area of responsibility of the customer.
Theinformationcontainedinthetechnicaldocumentation,aswellasanyuser-specic
advice in spoken and written and through tests, are made to best of our knowledge and
information about the intended use. However, they are regarded as being only informal
and changes are expressly reserved, in particular due to technical changes. This also
applies to any violation of industrial property rights of a third-party. Selection of our units
in view of their suitability for the intended use must be done generally by the user.
Tests can only be done within the intended end use of the product (application) by
the customer. They must be repeated, even if only parts of hardware, software or
the unit adjustment are modied.
Copyright
The customer may use the instructions for use as well as further documents or parts
from it for internal purposes. Copyrights are with KEB and remain valid in its entirety.
This KEB product or parts thereof may contain third-party software, including free and/
or open source software. If applicable, the license terms of this software are contained
in the instructions for use. The instructions for use are already available to you, can be
downloaded free of charge from the KEB website or can be requested from the respec-
tive KEB contact person.
Other wordmarks or/and logos are trademarks (™) or registered trademarks (®) of their
respective owners.

5
TABLE OF CONTENTS
Table of Contents
Preface ....................................................................................................................................................3
Signal words and symbols .............................................................................................................3
More symbols.................................................................................................................................3
Laws and guidelines.......................................................................................................................4
Warranty and liability......................................................................................................................4
Support ........................................................................................................................................4
Copyright........................................................................................................................................4
Table of Contents ...................................................................................................................................5
List of Figures.........................................................................................................................................8
List of Tables ........................................................................................................................................10
Glossary ................................................................................................................................................ 11
Standards for drive controllers...........................................................................................................13
Product standards that apply directly to the drive controller ........................................................13
Basic standards to which drive controller standards refer directly ...............................................13
Standards that are used in the environment of the drive controller..............................................14
1 Basic Safety Instructions............................................ 15
1.1 Target group...................................................................................................................................15
1.2 Transport, storage and proper use.............................................................................................. 15
1.3 Installation......................................................................................................................................16
1.4 Electrical connection ....................................................................................................................17
1.4.1 EMC-compatible installation...............................................................................................18
1.4.2 Voltage test.........................................................................................................................18
1.4.3 Insulation measurement.....................................................................................................19
1.5 Start-up and operation ..................................................................................................................19
1.6 Maintenance...................................................................................................................................20
1.7 Repair .............................................................................................................................................20
1.8 Disposal..........................................................................................................................................21
2 Product Description .................................................... 22
2.1 Specied application.....................................................................................................................22
2.1.1 Residual risks .....................................................................................................................22
2.2 Unintended use..............................................................................................................................22
2.3 Product features ............................................................................................................................23
2.4 Options ...........................................................................................................................................24
2.5 Type code .......................................................................................................................................25
3 Technical Data.............................................................. 26
3.1 Operating conditions ....................................................................................................................26
3.1.1 Climatic ambient conditions................................................................................................26
3.1.2 Mechanical ambient conditions ..........................................................................................27
3.1.3 Chemical / mechanical active substances..........................................................................27

6
TABLE OF CONTENTS
3.1.4 Electrical operating conditions............................................................................................28
3.1.4.1 Deviceclassication........................................................................................................28
3.1.4.2 Electromagnetic compatibility..........................................................................................28
3.2 Electrical data ................................................................................................................................29
3.2.1 Braking resistor ..................................................................................................................30
3.2.2 Other inputs/outputs of the power unit ...............................................................................30
3.3 Overload function..........................................................................................................................31
3.3.1 AC-Motor (18/ 19/ 23P6).....................................................................................................31
3.3.1.1 Overload function (OL)....................................................................................................31
3.3.1.2 Overload function in the lower speed range (OL2) for 18 / 19P6....................................32
3.3.1.3 Overload function in the lower speed range (OL2) for 23P6...........................................33
3.3.2 DC motor (19P6 DC) ..........................................................................................................34
3.3.2.1 Overload function (OL)....................................................................................................34
3.3.2.2 Maximum output voltage .................................................................................................34
3.4 Dimensions and weights ..............................................................................................................35
3.4.1 Housing G ..........................................................................................................................35
3.4.2 Mounting cutout housing G ................................................................................................36
3.4.3 Housing R...........................................................................................................................37
3.4.4 Mounting cutout housing R.................................................................................................38
4 Device overview........................................................... 39
4.1 Top view of housing G ..................................................................................................................39
4.2 Rear view of housing G.................................................................................................................39
4.3 Front view of housing G ...............................................................................................................40
4.4 Side views of housing G ...............................................................................................................40
4.5 Top view of housing R ..................................................................................................................41
4.6 Rear view of housing R.................................................................................................................41
4.7 Front view of housing R................................................................................................................42
4.8 Side views of housing R ...............................................................................................................42
4.9 Accessories ...................................................................................................................................43
4.9.1 Shield connection rail .........................................................................................................43
5 Power unit .................................................................... 44
5.1 Terminal block X1A size 18 / 19....................................................................................................44
5.2 Terminal block X1B size 18 / 19....................................................................................................45
5.3 Terminal block X1A size 23...........................................................................................................46
5.4 Terminal block X1B size 23...........................................................................................................47
5.5 Connecting cables to X1A and X1B............................................................................................. 48
5.5.1 Grey terminals ....................................................................................................................48
5.5.2 Orange terminals (23P6 only) ............................................................................................49
5.6 Mains connection ..........................................................................................................................50
5.7 Motor connection ..........................................................................................................................51
5.7.1 AC motor connection..........................................................................................................51

7
TABLE OF CONTENTS
5.7.2 DC motor connection (19P6 DC only) ................................................................................51
5.7.3 Motor temperature detection ..............................................................................................52
5.8 Brake connection ..........................................................................................................................53
5.8.1 Connection of a 24 V-Brake (18/19P6 only) .......................................................................53
5.8.2 Connection of a high voltage brake....................................................................................53
5.9 Connection of batteries / ultracapacitors....................................................................................54
5.10 Connection of an external braking resistor ..............................................................................55
5.11 Connection of the internal heating ............................................................................................55
5.12 Connection of the 24V output (23P6 only) ................................................................................56
6 Control unit .................................................................. 57
6.1 Description of the indicators and controls .................................................................................57
6.1.1 LEDs for program run and error display.............................................................................58
6.1.2 Address selector switch S1 ................................................................................................58
6.1.3 Real-time clock...................................................................................................................58
6.2 Connection instructions control unit ..........................................................................................59
6.2.1 Assembly of the wires to PUSH IN terminals .....................................................................59
6.2.2 Shield connection...............................................................................................................60
6.2.3 D-SUB sockets and plugs ..................................................................................................60
6.3 Description of the terminals .........................................................................................................61
6.3.1 Control terminal block X2A.................................................................................................61
6.3.1.1 External supply of the control board................................................................................62
6.3.1.2 Digital outputs..................................................................................................................62
6.3.1.3 Temperature inputs..........................................................................................................63
6.3.1.4 Analog inputs...................................................................................................................63
6.3.1.5 Relay output ....................................................................................................................63
6.3.2 Control terminal block X2B.................................................................................................64
6.3.2.1 Digital inputs....................................................................................................................64
6.3.3 Encoder interfaces .............................................................................................................65
6.3.3.1 Pin assignment encoder channel 1 (X3A).......................................................................65
6.3.3.2 Pin assignment encoder channel 2 (X3B).......................................................................67
6.3.3.3 Encoder cable .................................................................................................................67
6.3.4 Diagnostic interface X6A....................................................................................................68
6.3.5 Ethernet interface (X6B).....................................................................................................69
6.3.6 Fieldbus interface X6C.......................................................................................................70
6.3.6.1 ProbusDP .....................................................................................................................70
6.3.6.2 CAN-Bus .........................................................................................................................70
6.3.6.3 Further bus systems .......................................................................................................70
7 Functional Overview.................................................... 71
7.1 Potential insulation .......................................................................................................................71
7.2 Supply of the digital inputs and outputs..................................................................................... 72

8
LIST OF FIGURES
List of Figures
8 Certication.................................................................. 73
8.1 CE Marking.....................................................................................................................................73
8.2 UL certication ..............................................................................................................................73
8.3 Further informations and documentation ...................................................................................75
9 Revision History .......................................................... 76
Figure 1: Maximum tripping time depending on the overload for AC motors ..................................31
Figure 2: Output current depending on the output frequency 18 / 19P6.........................................32
Figure 3: Output current depending on the output frequency 23P6................................................33
Figure 4: Maximum tripping time depending on the output current at DC motors ..........................34
Figure 5: Output voltage depending on the output current .............................................................34
Figure 6: Dimensions and weight of the COMBIVERT P6 housing G.............................................35
Figure 7: Mounting cutout for COMBIVERT P6 (provided by customer).........................................36
Figure 8: Dimensions and weight of the COMBIVERT P6 housing R.............................................37
Figure 9: Mounting cutout for COMBIVERT P6 housing R (provided by customer) .......................38
Figure 10: Top view of housing G......................................................................................................39
Figure 11: Rear view of housing G....................................................................................................39
Figure 12: Front view of housing G...................................................................................................40
Figure 13: Side view of housing G ....................................................................................................40
Figure 14: Top view of housing R......................................................................................................41
Figure 15: Rear view of housing R....................................................................................................41
Figure 16: Front view of housing R ...................................................................................................42
Figure 17: Side views of housing R...................................................................................................42
Figure 18: Shield connection rail housing G .....................................................................................43
Figure 19: Shield connection rail housing R......................................................................................43
Figure 20: Terminal block X1A size 18 / 19.......................................................................................44
Figure 21: Terminal block X1B size 18 / 19.......................................................................................45
Figure 22: Terminal block X1A size 23..............................................................................................46
Figure 23: Terminal block X1B size 23..............................................................................................47

9
LIST OF FIGURES
Figure 24: Grey terminals..................................................................................................................48
Figure 25: Orange terminals .............................................................................................................49
Figure 26: Mains connection.............................................................................................................50
Figure 27: Motor connection AC motor .............................................................................................51
Figure 28: Motor connection DC motor.............................................................................................51
Figure 29: Connection of a KTY sensor............................................................................................52
Figure 30: Connection of a 24 V-Brake (18/19P6 only) ....................................................................53
Figure 31: Connection of a high-voltage brake (option for 18 / 19P6) ..............................................53
Figure 32: Connection of a high-voltage brake (23P6) .....................................................................53
Figure 33: Connection of energy storages........................................................................................54
Figure 34: Connection of the internal heating ...................................................................................55
Figure 35: Connection of the 24V output (23P6 only).......................................................................56
Figure 36: Description of the indicators and controls........................................................................57
Figure 37: Assembly of the control cable..........................................................................................59
Figure 38: X2A pluggable terminal block with cage clamp terminals ................................................61
Figure 39: External supply of the control board ................................................................................62
Figure 40: Digital outputsDO0…DO 7...............................................................................................62
Figure 41: Digital output DO8 ...........................................................................................................62
Figure 42: Temperature inputs ..........................................................................................................63
Figure 43: Analog inputs ...................................................................................................................63
Figure 44: Relay output.....................................................................................................................63
Figure 45: X2B pluggable terminal block with cage clamp terminals................................................64
Figure 46: Digital inputs ....................................................................................................................64
Figure 47: Encoder interfaces...........................................................................................................65
Figure 48: Pin assignment encoder channel 1 (X3A)........................................................................65
Figure 49: Pin assignment encoder channel 2 (X3B)........................................................................67
Figure 50: Example for wiring an encoder cable...............................................................................67
Figure 51: Diagnostic interface X6A..................................................................................................68
Figure 52: RS232 cable for diagnostic interface ...............................................................................68
Figure 53: PROFIBUS DP interface..................................................................................................70
Figure 54: CAN-Bus interface ...........................................................................................................70
Figure 55: Potential insulation of the COMBIVERT P6 .....................................................................71
Figure 56: Supply of the digital inputs and outputs ...........................................................................72

10
LIST OF TABLES
List of Tables
Table 1: Type code ........................................................................................................................25
Table 2: Climatic ambient conditions .............................................................................................26
Table 3: Mechanical ambient conditions........................................................................................27
Table 4: Chemical / mechanical active substances .......................................................................27
Table5: Deviceclassication.........................................................................................................28
Table 6: Electromagnetic compatibility ..........................................................................................28
Table 7: Electrical data ..................................................................................................................29
Table 8: Braking resistor................................................................................................................30
Table 9: Other inputs/ outputs of the power unit............................................................................30
Table 10: Shield connection rail.......................................................................................................43
Table 11: Motor temperature monitoring with PTC, KTY or Pt1000 ................................................52
Table 12: Function of the LED's LD1…LD4.....................................................................................58
Table 13: Wire-end ferrules and stripping length.............................................................................59
Table14: Resolverspecication......................................................................................................66