KEEWAY HURRICANE User manual

THANK YOU FOR CHOOSING KEEWAY
MOTORCYCLES
This manual has been updated, yet because of Keeway's constant
efforts to further improve performance, you may find some differences
between your motorcycle and this manual, therefore if you have any
questions or comments please contact your local Keeway Service
Center
For any repairs not mentioned in this manual or accessories required
please contact your local Keeway Service Center
Use only genuine spare parts and accessories manufactured by
Keeway
.
The meanings of some signs in the manual are as follows:
Indicates potential hazard that could result in injury or death
Indicates potential hazard that could result in vehicle damage
Indicates special information to make maintenance easier or
instructions clear
Design and production by Keeway Motor
Tel. 00 36 26 500 005 Fax. 00 36 26 312 034
e-mail.info@keeway.hu
visit our web page:www.keeway.hu
www.keewaymotor.com
DRIVE SAFELY
This manual should be considered as an integral part of your
motorcycle and should always remain with it even at
resale
This chapter indicates some rules you should follow while driving
.
It is necessary to fulfill all the requirements provided by law
(license, plates, registration etc.)
. It is recommended that you drive your Vehicle through low transit
areas and at low speeds until you are confident
about handling heavy traffic
.
Never lend your motorcycle to a learner
since most accidents occur
because of the lack of experience of the driver
.
Do not drive under the influence of alcohol, drugs or medical
treatment that can cause drowsiness
.
Respect norms of transit and signs
.
Make sure to wear helmet, gloves and protective clothing
.
Dfivershould not get distracted (by smoking, drinking, eating,
reading, etc.)
. Check vehicle periodically (oil, fuel, etc.)
. The motorcycle is designed to hold one passenger
Check your motorcycle before riding.
LUGGAGE
.
Luggage must be fixed'in place firmly
.
Loading affects performance and steadiness of handling
.
Luggage must be fixed with rubber strip or rope
.
Do not carry more luggage than the permissible weights shown
below:

KNOW YOUR MOTORCYCLE
1 )Rear Carrier
2)Rear Light
3)Engine Oil Tank
4)Seat
5)Speed Controller
6)Rear View Mirror
7)Brake Oil Tank
8)Front Box 9)Headlight
10)Exhaust Pipe
11 )Drum Brake
12)Magneto
13)Passenger Stirrup
14 )Side Stand
15 )Front Bag
16)Disc Brake
17)Front Mud Guard
TOOLS AND INDICATORS LOCATION
1) Horn Switch
2) Rear Hand Brake
3) Rear View Left Mirror
4) Instrument Panel
5) Rear View Right Mirror
6) Front Hand Brake
7) Speed Controller
8) Electrical Starter Switch
1) Oil Indicator
2) Turning Indicator
3) Odometer
4) Speedometer
5) Far Sight Indicator
6) Fuel Warning Indicator
7) Fuel Indicator
8) Digital Clock

INDICATORS DESCRIPTION
Oil level Warning Indicator
This warning light comes on when you use the starter switch and the
engine has not started. If the light comes on during normal operation
of the engine,.it indicates that the oil level in the tank case has
dropped below minimum. If this happens, switch the engine off
immediately and take your motorcycle to a local Keeway Service
Center
Left Turning Indicator
Flashes whe.n left turning signal is ON
Odorneter
Indicates distance covered inkms (total distance)
Speedometer
Indicates speed in kms/hr
RightTarning Indicator
Flashes when right turning signal is ON
Far Sight Indicator
position
Fuel Warning Indicator
Comes on when fuel in tank is below 1.0Lt (0,3 gallons)
Fuel Indicator
Shows fuel level in the tank
MAIN COMMANDS
LEFT HANDLE
1 )Horn Switch
Press the switch to sound the horn
2)Switgh for direction light
Slide switch left to turn left, slide switch right to turn right and push
inthe switch to shutthelight
3)Changing Light Switch
Distance Light beam of headlight goes upward
Near Light beam of headlight goes downward
RIGHT HANDLE
1) Electrical Starter Switch
Press electrical starter switch for a maximum of 5 seconds. If engine
does not start, try again after a gap of 30 seconds
2) Light Switch
Push to left is ON ( 1st position 5W , 2nd position 35W )

MAlN SWITCH
Rotating the key switches the electrical circuitry ON and OFF
WARNING:
Don't use the key when the engine is ON
ADVICE:
Always turn "OFF" Remote Ignition and Key Ignition when engine is
not running.
CAUTION:
If Ignition circuit (Key or Remote) is "ON" when engine is not running
will drain battery and shorten battery life.
1.0N (starting)
Engine can be started
Electrical switches for horn, lights, etc. Can be activated
Keys can't be removed
2.0FF (shutting down)
Engine is deactivated
Lights, horn, etc. are inoperable Engine can't be started
Keys can be removed
3.LOCK
Direction lock is locked Lights, horn; etc. can't be used
Keys can be removed
OPERATION
LOCK
Please activate the direction lock when leaving your vehicle unattended
1.First turn handle bar to the limit
2.lnsert key and turn from OFF to LOCK position
3.Draw the key out
ADVICE:
Please try turning the handle bar to ensure that the vehicle is locked
UNLOCKING
Insert the key and rotate it to the OFF position.
ACCESS TO COMPARTMENTS
SEAT LOCK
Opening and closingof seat lock:
1.lnsert key and turn to right to open seat lock
2.Lift the bottom of the seat and open it
3.Drop seat and press it lightly and then you can lock it once again
ADVICE:
Try lifting the seat gemtly to ensure that it is locked
.
LUGGAGE BOX
1. Before using luggage box, please open the seat
2. When the seat is open you will find the l}:Jggage box, which can
hold up to 22Lbs
Operating manual and other documents can be stored here
ATTENTION:
Food easily affected by temperature and combustible materials
shouldn't be stored in the luggage box
ADVICE:
Don't leave expensive goods in the luggage box when leaving the
vehicle
Water may enter the luggage box in rainy weather or when the vehicle
is being washed, so take care not to store goods that may be damaged
in such conditions

FRONT BAG
FRONT BAG
How to use the front bag:
The front bag can hold goods weighing up to about 3 kg.
1. Insert key and turn to right to open lock buckle
2. Open bag
3. Please make use of:then.rubber strip, rope or button to fasten
luggage
FUEL TANK
1. Insert key and turn to right to open outer cover of fuel tank
2. Turn fuel tank cap to left to remove it
3. Add unleaded fuel to the tank
4. Replace cap, screw it in place and lock the outer cover once again
TANK CAPACITY 5.2 Lts
WARNING:
Fuel is combustible and can cause fire under certain,conditions
When filling fuel, vehicle should be in an open, ventilated area with the
engine OFF
Avoid skin contact with, and inhalation or ingestion of fuel
HOW TO START ENGINE
BEFORE STARTING
Check whether fuel and oil are adequate
Set the kick lever (main support)
Driver must stand to the left of ttJe vehicle
Don't start the engine in an airless or airtight room since exhaust
fumes contain poisonous substances that can cause death
STARTING THE ENGINE
1. Turn the switch to the on position
2. Nip the rear brake lever
3. Hold steering handle and then press electric starter switch
4. Don't rush out on a cold engine. It is recommended to warm the
engine by driving .slowly during the first few miles of the ride
USING THE KICK-STARTER
1. Turn the main switch to the ON position
2. Step on the kick-starter lever and press down firrnly
ADVICE:
Turn the kick-starter lever back after starting the engine

HOW TO RIDE
HOW TO RIDE
1. Turn the main support back
Nip the rear brake with left hand and grasp support handle with right
hand and then push the vehicle forward so as to turn main support
back
ADVICE:
Don't grasp seat to turn main support back
2. Climb astride thevehicle
Hold the handle bar with both hands and stride the vehicle from the left
side. Keeping your left foot on the ground for support, climb over the
vehicle with your right leg until you are seated firmly
3. If driving with passenger, open back stirrups; if not, keep them
closed
CAUTION:
In order to prevent the vehicle from rushing out please nip the rear
brake till the vehicle starts and then release it slowly
Don't increase engine speed suddenly while starting
4. Loosen the rear brake, rotate the steering handle slowly and the
vehicle will begin to move
SPEED ADJUSTMENT
Use the speed controller on the steering handle the adjust speed
1. Towards the driver: to increase speed
2. Against the driver: to reduce speed
BRAKE SYSTEM
BRAKE SYSTEM
First slow the vehicle by turning the speed controller away from you.
Next, grasp the front and rear brake bars
simultaneously and squeeze them until the brakes apply
Remember to apply the brakes gradually and steadily
If you need to stop while going uphill, always use both brakes. Don't try
to maintain position with the speed controller alone, as this will
damage the vehicle
WARNING:
Always brake early on damp, snowy or frozen ground, since the brakes
will need more time to take effect than on a normal road surface
Don't brake repeatedly during long downhill rides since this can
damage the vehicle
Check brake oil level regularly
PARKING
Don't prop your motorcycle against walls
Stand your motorcycle on a flat, even surface
Don't leave your motorcycle unattended, especially not with the engine
ON or the key inserted
Don't sit on your vehicle while it is resting on the main support
Avoid touching any parts that may be hot

MILLEAGE
RUNNING
Proper running of the motor to ensure a long life for your vehicle
requires that you take the following precautions:
0-100 Kms (0-62 miles)
For the first 100 Kms (62 miles), drive slowly and use the brakes
gently. Avoid sudden or prolonged use of the brakes. This will ensure
optirrwm performance
and extend the life oHhevehicle
0-500 Kms (0-311 miles)
For the first 500 Kms (311 miles),don't Drive your vehicle at speeds
greater than about 80% of the vehicle's maximum speed
After 1000 Kms (621 miles)
Gradually start driving your motorcycle at higher speeds (subject to the
local speed limits) until maximum performance has been reached
VEHICLE IDENTIFICATION
We recommend that you write down motor number, frame number and
brand In the spaces given below for better identification of your vehicle
in the event of loss or theft
Engine N,umber
Frame Number
IMPORTANT:
Modification of the ID numbers may be penalized, besides invalidating
the vehicle warranty
Engine Number
Frame Number
CHECKING YOUR MOTORCYCLE
Regular checks are necessary in order to maintain your vehicle in
optimum condition and to help prevent accidents
Daily check
Always remember to check your vehicle carefully before daily use
Regular check
An overall check every six months ensures optimum performance
WARNING:
Breakdowns or accidents may happen if these checks are neglected
Regular checks are required evenif the vehicle has been lying idle. In
fact, it is of particular importance to check your vehicle thoroughly after
long periods of disuse
Check more frequently if vehicle is being used in rainy or dusty
conditions
.
We recommend that difficult checks be done at your local (or the
nearest) service center
DAILY CHECK
Brake System
-Check for smooth functioning and sensitivity of response
Tires
-Check for cracks or other damage
-Ensure no abnormal abrasion
-Check for depth of tire carving
Engine
-Adequate engine oil
-Check for unusual noises
Check for appropriate acceleration / deceleration response

Here we introduce some simple ways of checking and adjusting your
motorcycle
BRAKES
Disc Brake Checking
Check from the back of the brake fixture. If the discs appear heavily
abraded, replace the two discs with new ones
Brake Oil Replenishment
If brake oil level is below minimum, replenish with brake oil DOT3 or
DOT4
Pinch rear brake handle till resistance increases and measure if the
further stroke is in the stated range
Adjust the stroke by turning the regulating nut to the right to increase
the travel distance or to the left to decrease same
CAUTION
Do not use inferior quality brake oil
Prevent brake oil from cohering on the paintwork to avoid fading or
chapping
CATION:
Be sure to keep the foveae of the adjusting nut in perfect contact with
the pillar surface of the pin
ADVICE:
Check the travel distance of the grip again after adjustment
Squeeze the brake grip tightly to check if the displacement of the
indicating line falls within the indicated brake limit
ENGINE Oil
Checking Oil level
1 Open the seat cushoin
2 Remve oil cap. Oil should bebetween maximum and minimum levels
3 Add specified oil if requiredcheck oil level periodically.
CAUTION:
Use of non-standard or low quality engine oil may damage the engine
Use main support on flat ground
Remember to change engine oil regularly
Engine Oil Replacement
1.Remove drain screw of oil cap
2.Drain engine oil (It is easier to drain
the engine oil when the engine is warm)
3.Pour proper quantity of oil slowly into the gear box
4.Tightendrain screw
5.Tighten the oil plug after completion

AIR FILTER
The air filter ,should be cleaned after approximately every 1000 kms
(621 miles),
depending on nature of use
If the vehicle is being used often in rainy or dusty conditions,the air
filter should be
cleaned more frequently
Cleaning
1.Keep the motorcycle on the main support
2 Loosen the five screwsthat fasten the air filter cover
in place to remove the cover
3.Clean the filter with solvent and let it dry
4.Put wick into clean engine oil
5.Fix wick and shell
CAUTION:
Remember to replace the wick if it is worn out
Improper fixing of the wick may cause dust to enter the engine and
affect performance and life
BATTERY
Check the electrolyte of the battery after every 1000 kms (621 miles)
Battery Check
1.Make sure the starter switch is OFF Open the battery cover
2 Replenish the battery electrolyte except for the contents of the
sealed container which needs no inspection
CAUTION:
.
Avoid splashing or spilling the electrolyte fluid
.
Do not tamper with the sealed compartment of the battery.
FUSE
If any electrical component is not working or is working improperly
or the engine does not start, check your motorcycle fuse
Fuse Checking
1 )Open seat cushion
2)Remove fuse from casing to check it.
Replace if damaged,

WARNING:
.
Do not use non-standard fuses or fuses with improper capacity
CAUTION:
.
Electrical appliances should be replaced only with original brands
or brands specified by the manufacturer to assure correct battery
performance
.
Do not rinse the periphery of the fuse vigorously
ADVICE:
If the fuse maIfunctions soon after replacement take the vehicle to a
Vento service cepter immediately
RINSING THE MOTORCYCLE
1.Mop the dirt with a soft cloth while rinsing
2.Use a neutral detergent and wash the motorcycle with water to get
rid of stubborn dirt or grime
3.Dry any residual water with a clean and soft cloth
ADVICE
We recommend that our users apply mixed wax be careful to the
paintwork And plastic parts gently to prevent scratches and chipping
CAUTION:
.
Clean the motorcycle only after the engine has cooled
.
Keep water out of the muffler, air cleaner and electrical
appliances to prevent rusting and short-circuiting
.
Please ride slowly and carefully after washing your motorcycle
since brake performance may be affected by residual water
It is recommended that you wait till the motorcycle is dry before
riding it
STORAGE
CAUTION:
Shield the engine and muffler with dust guard after the surface has
cooled
ADVICE:
Please pay utmost attention to the following for long periods. of
storage
1.lt is of great importalilce to wax all parts to prevent rust
2.To preserve the battery and reduce Leakage of electricity, please
take the battery out and put it in a ventilated place away from exposure
to light. If you don't plan to remove it for storage, please disconnect the
negative electrode
3.Remember to drain off all the gasoline from carburetor to prevent
rusting
AFTER INACTIVITY
Rinse your motorcycle
Check battery charge and recharge
if needed
Check oil and fuel levels
Do a thorough check of all parts and processes before using
CAUTION: After long periods of disuse, test your vehicle initially at
moderate speeds
TECHNICAL DATA
Default Brake LeverTravel 15-25 mm.
Tire Pressure Front 250 Kpa
Tire Pressure Rear 250 Kpa
Tire Size Front 100/60-12
Tire Size Rear 100/60-12
Spark Plug Type NGK/R/BR8HSA
Spark Plug Clearance 0.6-0.7 mm
Battery Capacity 12V-4Ah Yuasa YB4L-B
Headlight Low beam/High beam 12V 35/35W
Brake /Tail Light bulb Turn signal bulb 12V21/5W 12V /10W
Fuse 10 Amp

SPECIFICATIONS
Type Displacement 2-Stroke 49,8 cm
3
Cylinders 1
Cooling System Air Cooled
Bore X Stroke 41 X 37,5 mm.
Power Stipulated 2,4 kW / 7000 rpm
Max. Torque Starting System 2,6 Nm / 6500 rpm
Starting system Electric & Kick
Clutch Type Automatic, Centrifugal Automatic
Gear Shift Automatic
Starter style CDI
Length 1620 mm
Width 625 mm
Height 1150 mm
Wheel Base 1230 mm
Dry weight 78 kg
Passengers Allowed 2
Suspension Hydraulic
FrontBrake Disc
Rear Brake Drum
Maximum carrying capacity 75 kg
Fuel Tank Capacity 5,2 lts
Engine Oil Tank Capacity 1 lts 2 Stroke Oil (2T oil)
Gear oil SAE 85W90
Gear Oil Capacity 0,1 lt
Gear Oil Change Period 2000 km
PERODIC MAINTENANCE CHART
PERIODIC MAINTENANCE CHART
I
ODOMETER READING
DEVICE NOTES Miles-
300
1200 2500 4000 5000 6500 9500
Kms.-
500 2000
4000 6500 8500 10500 15000
General check-up I I I I I I I
Air filter element C C C C C C C
Spark pluq C I I R I R I
In-line fuel filter R R R R R R R
Carburetor I/C II A IiC II A II C II A I/C
Throttle assembly II R I/R II R II R II R II R II R
Harnesses, nuts,
bolts, fasteners;
clips and seals. II A II A II A II A II A I/A I/A
Replace ifFront and rear
brakes
!;1ecessary
I I I I I I I
Suspension system
I I I I
V -Belt assemblv I R I R I
Variator assembly I I
Replace clutch
Clutch assembly shoes I plates if I I
necessary.
Transmission oil I
,
I R R R R
Electrical
components I I I I I I I
Cylinder head I / C I / C
Muffler assembly I / C I / C
Front and rear
wheel bearings
I R I R I
A-ADJUST
C-CLEAN
I
-INSPECT
R -
REPLACE

LUBRICATION CHART
LUBRICATION
CHART
'
ODOMETER READING
ASSEMBLY TYPE OF Miles- 300 1200 2500 5000 6500 9000 12000
LUBRCATION Kms.;- 500 2000 4000 8500 10500 15000 20000
Gear Oil SAE 80 W 90 R R R R R R
Brake lever OKS-400 (Multi
gurpose Lithium R R R
assembly ase grease) R R R
Disc brake,fluid DOT 3 or DOT4 R Replace once a year then after
Front fork oil Shocker oil I I I T I I I
.
Speedometer OKS-400 (Multi
gurpose Lithium I R I
pinion ase grease) I R
OKS-400 (Multi
gurpose Lithium I
Steering races ase grease) I
OKS-400 (Multi
gurpose Lithium I R R
Wheel bearing ase grease) I R
OKS-400 (Multi
Brake actuating gurpose Lithium
"
I
shaft ase grease) I
Battery terminals Petroleum Grease I I I I I I I
I
-
INSPECT R-REPLACE T- TOP UP
RECOMMENDATIONS FOR SAFE AND OPTIMUM VEHICLE PERFORMANCE
. Do not start the engine or use the vehicle without properly connecting the battery as this can severely damage electrical components.
. If the vehicle will not be used for a long time, disconnect the battery cable to avoid battery drainage. Check the battery every two weeks and charge
as necessary.
. For extended storage or "Hibernation" remove the battery from the vehicle and charge it to 100% on slow-charge for at least 24 hours. Charge the
battery every month if stored at temperatures below 60°F, charge every two weeks if stored in an area above 60°F. Make sure batteries are stored out
of reach of children.
. Store the battery in a cool, dry place away from direct sunlight.
RECOMMENDED CARBURETOR SETTING
Air screw IMixture screw setting procedure
Step1- Run the engine at normal operating temperature.
Step2- Adjust the engine rpm to 1800 +/- 1 00
Step3-Adjust the Air screw I Mixture screw 1,5 +/- 0,5 turns out (counter-clockwise)
Step4- Again adjust the engine rpm to 1800 +/- 1 00
SPARK PLUG COMPATIBILITY
BRAND TYPE
N G K
NGK/BR8HSA
CHAMPION RL78C
BOSCH WR3AC
TORCH E8RC

SERVICE
1
st SERVICE
600 miles / 1000 kms or 1 month
Odometer reading ………
Dealers stamp
Date
2
nd SERVICE
1200 miles / 2000 kms or 3 months
Odorheter reading ………
Dealers stamp
Date
3
rd SERVICE
2500 miles / 4000 kms or 5 months
Odometer reading……….
Dealers stamp
Date
4
th SERVICE
4000 miles / 6500 kms or 7 months
Odometer readlng ………
Dealers stamp Date
5
th SERVICE
5000 miles / 8500 kms or 9 months
Odometer reading
Dealers stamp Date
6
th SERVICE
6500 miles / 10500 kms or 11 months
Odometerreading
………
Dealers stamp Date
IMPORTANT
PLEASE ENSURE THAT THE VEHICLE SERVICES ARE
PERFORMED AT SPECIFIED MENTIONED INTERVALS OF
MILEAGE OR WHICHEVER IS EARLIER. ALL SERVICES
SHOULD BE PERFORMED ONLY BY AUTHORIZED
KEEWAY DEALERS / SERVICE CENTERS
TROUBLE SHOOTING
TROUBLE SHOOTING
S.no.
COMPLAINT CAUSES REMEDIES
ENGINE
1 Startina Trouble PLUG NOT SPARKING
1. DamaQed Spark pluQ or spark plug cap Replace
2. Dirtv or wet spark clua Clean and adjust gap to O.5mm
3. Defective COl & lanition coil unit or stator coil Replace
4. Open or shorten high- tension cord Replace
5. Defective lanition Switch Replace
NO FUEL REACHING THE CARBURETOR
1. Clogged hole in the fuel tank cap Clean
2. Clogged or defective fuel pump Clean or replace
3. Defective Carburetor Raat valve Replace
4. Clogged fuel hose or defective vacuum hose Clean or replace
CARBURETOR
1. Starter jet is dogged Clean
2. PJr leaking from a joint between starter bodv and
carburetor Check carburetor for tightness, replace
gasket
3. PJr leaking from carburetor' ioints or vacuum hose joint Check and replace
COMPRESSION TOO LOW
1. Excessively wom cylinder or piston rings Replace
2. Stiff piston ring in place Repair or replace
3. Gas leaks from the joint in crankcase, cylinder or cylinder
head Repair or replace
4. Damaged reed valve Replace
5. Spark plug too loose Tighten
6. Broken, cracked or failed piston Replace
Engine starts 1. Carbon deposited on the spark plug Clean
2 but cuts off 2. Defective COl & Ignition coil unit Replace
3. Clogged fuel hose Clean
4. Clogged jets in carburetor Clean
5. Clogged exhaust pipe Clean
Rattling sound NOISE COMING FROM PISTON
3 from engine 1. Piston or cylinder wom down Replace
2. Combustion chamber filled with carbon Clean

ENGINE
3. Piston pin, billing or piston pin bore worn Replace
4.Piston rings or ring grooves worn Replace
NOISE COMING FROM CRANK SHAFT
1. Worn or burnt crankshaft bearings Replace
2. Worn or burlJtconrod big-end bearings Replace
NOISE COMING FROM FINAL GEAR BOX
1. Gears worn orrubbing Replace
2. Worn or damaged bearing of drive shaft or rear axle shaft Replace
4 Engi!le lacks power 1. Excessively worn cylinder or piston rings Replace
2. Stiff piston ring in place Replace
3. Gas leaks from crankshaft oil seal Replace
4. Spark plug gaps incorrect Adjust or replace
5. Clogged air cleaner element Clean
6. Float -Chamber fuel level out of adjustment Adjust or replace
7. Clogged air cleaner element Clean
8. Sucking air from intake pipe Retighten or replace
9. Slipping or worn V-belt Replace
10.Damaged / worn rollers in the movable drive face Replace
11. Weaken movable driven face spring Replace
12.Excessive fuel/air mixture due to defective starter system Replace
5 Engine overheats 1. Heavy carbon deposit on 'piston crown Clean
2. Defective oil pump of clogged oil circuit Replace and clean
3. Fuel level too lowjpfjpat chamber Adjust or replace
4. Air leakage frol]1intake pipe Retighten or replace
S.no.
COMPLAINT CAUSES REMEDIES
6. Use of improper spark plug Change
7. Clogged exhaust pipe/muffler Clean or replace
CARBURETOR
Idling or low-speed 1. Pilot jet, pilot air jet is clogged or loose Check and clean
1 troubles 2. Air leaking from carburetor's joint, vacuum pipe joint or
starter Check and replace
CARBURETOR
3. Pilot ol!Uet is clogged Check and clean
4. Starter:plunger is not fully close Check and replace
2 Medium-or hinh sneed
trouble 1. Main jet or main air jet is clogged Check and clean
2. Needle jet is clogged Check and clean

3. Fuel level is improperly set Check and replace
4. Throttle valve is not operating properly Check throttle valve for operation
5. Fuel filter is clogged Check and clean
3 Overflow and fuel level 1. Needle valve is wom or damaged Replace
fluctuations 2. Spring in needle valve is broken Replace
3. Float is not working properly Check and adjust
4. Needle valve is blocked Clean
5. Fuel level is too high or low Adjust aocordingly
BRAKES
1 I nsufficientbiake Dower 1. Leakage of brake fiuid from hydraulic system Repair or replace
2. Wom pads Replace
3. Oil adhesion on engaging surface of pad Clean disc and pads
4. Wom disc Replace
5. Air entered into hydraulic system Bleed air
6. Wom shoe Replace
7. Friction surfaces of slJQes are dirty with oil Replace
8. Excessivelywom drum Replace
9. Too much brake lever play Adjust
2 Brake Squeaking 1. Carbon adhesion on pad surface Repair surface with sand paper
2. Tilted pad Modify and fit
3. Damaged wheel bearing Replace
4. Wom pad Replace
5. Foreign substance entered into brake fluid Replace brake fluid
6. Clogged retum port of master cylinder Disassemble and clean
7. Brake shoe surface glazed Repair surface wit/:1 sand paper
8. Loose front wheel axle or rear wheel axle Tighten to specified torque
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