KEEWAY Vieste 250 User manual
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PREFACE
You have purchased our scooter,con-
gratula
tl
ons
and
thank
you
for putting
your
trust in us.
This model
is
a sturdy scooter
in
modern d-
esign.
Its sound construction, the meticulous sele-
ction of materials, the advanced manufact-
uring techniques and conscientious work of
dedicated employees provides the scooter
with all the characteristics such as econom-
ical operation, quality, reliability and its
1·ast
-
ing value.
We cannot
be
held liable for any conseque- Safety symbols and notes
ntial damage
ca
used by accessories not a-
pproved by the factory. Please observe the followlng :
The scope of delivery and version of the sc-& WARNI
NG
oater is solely de
te
rmined by
the
·purchase Precautionary measures against the risk of
agreement coneiuded with the dealer. accidents, injury and /
or
death.
This operating manual includes important
in
struclions for hahdling your.light scooter.
R-
ead it carefully, because professional hand-
ling combined with regular care and mainte-
na
nce helps to maintain the scooter's value
and is one of
the
requlrerpen
ts
for warranty
claims.
We wish you at all times a safe journey.
You
rs
~
FIRE HAZARD
The vehicle is equipped with a catalyst,this
results
in
extremely high temperatures
on
t-
he exhaust system(risk of burning)
~
CAUTION
Important instructions and precautiona
ry
ru-
les to avoid
damage
to the vehicle.Nonobs-
ervance can lead to the warranty becoming
void.
eJ
NOTE
Special instructions for better handling du
ri
-
ng operation, inspection adjustments
ands-
erv
ice
ac
tivities.
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..
.,.
I
OVERVIEW AND OPERATION
Identification number, engine number
..
View of vehicle....................................... . ··············3
·············4·5
Instrument, handlebar instrument.............................................6-8
Ignition lock and fork-column lock..........................................9-10
Storage box, luggage hooks................................. ..................
11
Fuel, fuel tank.............................................................................12
Tankcap
.....................................................................................13
Side stand, parking stand................................................,..........14
SAFETY TEST
Checklist....................................................................
..
...............15
Load and lights...........................................................................16
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CONTENTS
RIDING INSTRUCTIONS
Ride safely.................................................................................16
Ride economically and environmentally.....................................17
Running-in instructions...............................................................18
Starting.......................................................................................19
Brakes...................................................................................20-21
Stopping the engine...................................................................
21
SERVICE INSTRUCTIONS
Servicing the scooter / cleaning agents.................................22-23
Winter operation and corrosion protection..................................23
Repairing paint damage / servicing the tyres.............................24
Lay-up commission....................................................................24
Technical
modifications,1
'8.ccessories
and
spare parts...............
25
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CONTENTS
NOTES
ON
MAINTENANCE
Engine oil, Transmission oil......... ·············
··
..
..................26-27
Regulatingvalve,Drivebelt,roller,Precautionsforenginemaintenance
....
28
Checking steering bearing, telescopic fork.................................29
Front wheel brake..................... ...31-32
Rear wheel brake...................... .....................
..
.........33-34
TECHNICAL DATA
Engine..........................
...
..........
..
...................54
Power transmission.................... .......................................55
Chassis....................................... .......................................
55
Lubricants and operating fluids
..
Electrical equipment..................
Dimensions and weights
....
.
·········56
..
..
.....
56
.............
57
Adjusting the play of the twist grip throttle control ......................
35
WARRANTY AND SERVICE DATA
Cleaning the air filter..............................................................36-38 Warranty conditions....................................................................58
Cleaning the spark plug..................................................
..
...
.......39 List of wear Items...............................................................
..
59-60
In
spection plan......................................
..
.......... ..............61-63
Battery...................................................................................41-42 Proof
of
maintenance ...........................................................64·65
Changing the light bulbs........................................................43-50 Circutt diagram...........................................................................66
Adjusting the headlight..............................................................
51
Fault diagnosis tester.............................................................52·53
~
Id
en
ti
fication number Chassis number
c::;;J The VIN locates
In
the rear part of
lu
gg
age
E..l NOTE box (2).
The description for right-hand side is view-
ed
from the driver.
The identification number (1) is located on
the frame below the right side cover.
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..
SUMMARY AND OPERATION
Engine number
The engine number (3) is located on the R-
ear side of the left crankcase.
Key
With the scooter you get two separate inde-
finite keys for:
This'scooter
is
only equipped with one rem-
ote key.
-Ignition lock, Fuel tank cap and sto-
rage
box
.
Keep the spare key
at
a safety place.
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3
4
~
OVERVIEW
AND
OPERATION
Right-hand side view
Storage box with tool kit
2 Battery box and fuse
3 Ignition and fork-column lock
4 Brake fluid container for front
wheel brake
5 Handbrake lever for front brake
6 Spark plug
_,---
Lett-hand side view
7 Handbrake lever for rearbrake
8 Instrument
9 Tank cap
10
Airfilter
11
Eng
in
e oil filter cap
12
Parking stand
13 Side stand
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t:
OVERVIEW ANO OPERATION
5
6
.,
OVERVIEW AND OPERATION
I
nstrumen
t
Tum
on
t
he
scooter
every time, the scooter
w
ill
initialize aufomaticall
y:
self-inspection a-
nd
a
ll
signal lights on, the pointer swings a-
nd turn to zero. Ifthe pointer didn't move, p-
lease go to dealer to check.
1. Speedometer
There're Km/H and mph scales on the spe•
edometer.
2.
Engi
ne
tachometer
To
show the rotate speed
of
engine.
--
3.
Le
ft
a
nd
ri
gh
t
tu
rn
signa
l /
warning
lig-
ht
in
dicators
• There're left and right tum signal indicat-
ors on speedometer,to r
em
ind t
he
driver th-
at the tu
rn
lights or warning
li
ght are on.
• If there's fault with any tu
rn
signal light,
the indic
ato
r will flash more frequently to re-
mind the d
ri
ve
r.
• Only when the ignition switch is at the p-
osition of "O
N"
, the warning light indicator
works.
4.
EFI
fault
Indicator
Di
splay
funct
i
on
When the ignition switch is at "ON' position, 1.
Clock
and the right switch at
•n
•position, engine Show the current time
is off and this indicator is
on;
turn on engine,
2.
External
temperature
disp
l
ay
this indicator goes off, it means engine wor-
ks properly. If engine is on, and indicator is
also on, there's fault
wi
th EFI system, cont-
act
y
our
dealer
for service.
5.
Headlight
Indicator
This indicator turns on when high beam.
6.
Multi-function
display
Show
the external temperature
3. Total mileage/trip mileage
The total mileage shows the total distance
the scooter traveled.Even the battery
is
cut
off, this record keeps. The trip mileage rec-
ord one single trip distance, when the bait-
Can
show
the speed and engine rotate
spe-
ery
is
cut
off
,
the
record keeps.
ed.
4.
Fuel
meter
i
ndicator
Show the fuel mass
in
fuel tan
k.
'·
Display
funct
i
on
5. Engine
coolant
temperature
indicator
Reveal the temperature
of
the current engi-
ne coolant. If it reaches the Hzone, it mea-
ns the coolant temperature is too high.
Pi
e•
ase
stop
for
inspection
or
contact
the after-
sales service.
6. ABS
fau
lt
ligh
t i
ndica
t
es
Tum
on
the
electric
door
lock
switch,
stop
t-
hevehicle, and
the
light will be on. When
the
speed
exceeds SKM/H, the lightshould
be off. If the light is
onwhi
l
ethevehicle
is
moving,
it
means
thereisa fault in the anti-
lo
ck
system, pleasecont
act
the aftersales
service.
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7. Oil
pres
sure
in
dication
Displaythe current e
ng
ineoll pressure,wh-
en theoil pressure is abn
or
ma
l, the light will
be
on, please stop to check
or
contactthe
after-sales service.
8.
Tire
pres
s
ure
indicator(if
applicable)
Sho
w
the
pr
essure
of
front
and rear
tires
if
app
li
ca
ble. If the signal of low
pressure
or
high
pr
es
sure
oc
curs,
adjust
thetirepress•
ure accordingly.
A/B
button
1. Time
setting:
After entering the screen mod
e,
the time will
be automatically adjusted
in
about two minu-
les without manual time adjustment;
2. SWilchl
ng
between
metr
ic
and
inc
h
display:
Short press Key B to switch.
3. Reset
the
trip
mileage:
Long press Key B
to
clear thetrip mileage.
4. Mobile
phone
interco
n
nection
mode:
Click Key A to enter the interconnection mo-
de. After entering the interconnection mode,
click Key A to exit the interconnection mode.
The mobite
phone
interconnection mode
can realize
the
functions
of
mobile
phone
screen
navigation,
listening
to
music
and
call
prompts
and
other
functions.
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OVERVIEW
AN
D OPERATION
Connected
mo
de di
splay:
(lf eq
ui
pped
)
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Connected mode display:
According to the prompt on the screen of the
speedometer, scan the QR code
on
the spe-
edometer with the mobile phone, download
the "Easyconnectio
n"
APP and install
rt
.
°
For
the
detailed
instructions,
please
fo
lf..
o~
the
el
ectro
ni
c
version
file
"An
droid
or
fOS
of
mobile
phone
screen
APP
u
ser
in-
structions"
to
operate.
'.
7
8
,r
OVERVIEW AND OPERATION
Handlebar
in
strument, left
1 Fixed grip
2 Handbrake leverfor rear brake
3 Direction-indicator switch
¢ Switch to left
Left indicator on
¢ Switch to right
Right indicator on
Push button for switch off
4 [;e, Push-button:hom
5 High beam indicator
~
high beam
~
lowbeam
PASS Passing light switch
_,,.,..
Handlebar instrument, right
6 Handbrake lever for front brake
7 Throttle
8 Engine off switch
0 When the switch on" O " position,
it has electric power, the engine c-
an be start.
J5'l;
When the switch on"
J5'l;
" position,
it is not power, the engine can not
be start.
9
m.
Starter button
10
& hazard warning lamp switch
OVERVIEW AND OPERATION
Ignition and fork-column lock
Keyless ignition switch
D.
Turn to this position, press the "SEAT"
b-
G. Press this button on remote key,turn ligh-
When theremote key is within 1.5 meters utton to open the luggage box; press
the
"F- tsflash one time, PKE function activates; pr-
to
vehicle,
the
PKE
function
activates.Pr-
UEL" button to open the fuel tank cap. ess this button again,PKE function close an-
ess downthe keyless Ignition switch, the
E.
Press this button on remote key, thevehi-
green Indic
at
e lighton switch will be
on
, cle seeking function activates, then all turn
I-
turn the switch
to
control the vehicle. ights flash.
A.
Turnoff the engine and electric circuit.
F.
Press this button on the remote key, rem-
s.
Turn on the electric circuit, engine is rea- ate unlockthevehicle. The green indicate li-
dy to start. ghtwill on, turn the ignition switch to control
C. Press down
the
switch, follow the direction the vehicle withoutpress
down.
of
arrow and
tum
to
the position, lockthe
ha-
ndle bar.
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d switch to energy saving mode, then can't
t-
urn on the vehicle even the remote key is wi-
thin
-1
.5 metersto vehicle.
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9
10
,,.
OVERVIEW AND OPERATION
Ignition and fork-column lock
Remark: 2. If keep the vehicle
in
storage for long tim-
1. When the remote key is out of battery, e,the battery could be out ofpower andcan't
put
the
key
close
to
the
position
shown
I-
open the luggage box, please do as the fol~
n
the
p
icture
to
unlock
the
vehicle. Chan• owing instruction to connect external battery
ge
the
battery
of
remote
key
in
time.
to open the luggage box. Followthe directi-
_,-:--
on
ofarrow
in
picture 1to open the batteryc-
over,
connect
external
battery
to
the
2
wires
as picture 2. Pleasepay attention that the r-
ed
wire connects to positive pole of battery
and green wire to negative pole of battery.
Then open the luggage box as instruction.
(detail in page 8)
Remark: red wire to positive pole and
gr
-
een wire
to
negative pole, not
In
opposite
way.
Storage box
Do
not store valuables in the bo
x.
Make sure that the seat has been locked
completely after it was pressed down.
-Take
out
valuab
le
s
bef
or
e
washing
to
av-
oid wetting these objects.
-
Do
not
place
thermal
s
ens
itive
objects
in
Unlock
- Turn ignition switch to "SEAT FUEL' (1),
press button "SEAT'(2), open the luggage
box (3
).
Lock
-Press down the seat (3) until the lock is
engaged.
the
box
because of engine's heat and hi- Never leave the key
in
the storage box.
gh temperature.
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WARNING
After the
seat
is closed che
ck
if it
was
locked firmly! -Risk of accidents!
Maximun load capacity: 1o kg
OV
ER
VIEW AND OPERATION
Storage/pow
er
outlet
-Storage is for small stuff.
-Wh
en
the vehicleturn on, the 12V power
(4) outlet works, it can connect to low vol-
tage equipment, such like mobile phone,
GPS, etc.
~
•CAUTION
Maximum load capacity: 1.5 kg
Do not transport bulky loads.
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11
12
-r
OVERVIEW AND OPERATION
Fuel, fuel tank
& WARNING
Fuel
is
hi
ghly
inflammable
and can
expl-
ode.
Do
not
smoke
or
bring
a naked
fla-
me near
the
fuel
ta
nk.
Fuel
expands
under
the
influence
of
heat
and the sun. Therefore,never fill the tank
to
the
brim
.
Never
fill
the
tank
while
the
engine
Is
running.
Never bring a glowing cigarette or naked
flame
near
an
open
tank, because fuel
vapour
could
suddenly
ignite.
_,,.--
Fuel stock, tanking
~
NOTE
The fuel indicating (1) is active when the ig-
nition is turned on.
The scale with the tank symbol Bremem-
bers for a tank stop.
E = Empty
F = Fu
ll
Don't
run
down the fuel
ta
nk until it
is
empty.
Filling
up
with
fuel
•
Use
only premium lead-free fuel (mi
n.95
octane)
'·
Tank
cap
~
NOTE
The fuel tank
cap
is next to battery
bo
x.
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~
--·
Unlo
ck
:
- Main stand
-Turn the igniti
on
switch to "SEAT FUEL"
(1), press "FUEL" (2), open the fuel tank
cap (3).
-Turn the tank cap (4) counter-clockwised
and open the tank cap.
OVERVIEW AND OPERATION
LOCK:
-Align Ato B, press the tank cap and turn
rt
clockwised, Until a green point appear on
ttiecover.
eJ
NOTE
Fuel
Euro
5
version
: @
Other version: Unleaded fuel min.
95
O
ct
ane
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13
14
.,
OVERVIEW AND OPERATION
Side
stan
d and
parking
stand
Propping
up
the
scooter
on
th
e
side
stand.
.&.
WARNING
Always
make
sure
that
the
stand
is
resti-
ng
on
firm
ground.
On
sloping
roads, al-
ways
park
the
scooter
facing
uphill
•
It Is
essential
that
the
skie
stand
is
fold-
ed
up
before
starting
off
! -
Ri
sk
of
accld•
entsl
_/'
Side
stand
~
NOTE
The scooter is equipped with a side stand
switch.
If
the side stand
is
folded up the
en
-
gine is shut off and will not start.
-Swnch off the engine.
• Put your left hand
on
the lelt-hand handle-
bar grip.
• Hold with your right hand the holder grip
(3).
•Foldout
the arm lo the side stand(1)as far
forward as it will go and stop by foot.
• Slowly tilt the scooter to the left until
Its
w-
eight is supported.
Parking
stand
-Switch off the engine.
• Put your left hand
on
the left-hand handle•
bar grip.
-Hold with your right hand the holder grip(3).
• Push the parking stand (2) down until the
two skids are on the ground.
• Put you fulr body weighl on the operating
mandrel of the main standard.
• Pull the scooter towards the rear and sim-
ultaneously upwards onto parking stand.
• Check that the scooter is standing firmly.
Checklist
Before
each
ride,c
arry
out a
safet
y
check
Before starting your ride, check the followi-
using the checklist. n .
Take the safety check seriously. Carry out
g.
maintenance activities before you start
your
ride
or
ask a specialized dealer to do so.
This will prov
id
e you with the certainty that
your motorcycle corresponds to traffic regu-
lations. A technically faultless motorcycle is
a basic requirement for the safety of both
yourself and other road users.
,:'
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•
....
';
.,.
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"
- Steering (smooth and free pla
y)
-Engine oil quantfy
-Fuel quantity
-Front brake
-Rear brake
• Tyres (profile and pressure)
• Telescopic fork
-Load / lights
• Total weight
-Lights
-Brake fluid (lever)
• Brake (operation)
In case of problems or difficulties, contact a
dealer, who will do everything possible to
assistyou.
SAFETY TEST
,&.
WARNING
While
the
engine
is
running
or
the
igniti-
on
is
on
,
do
not
t
ouch
the
ignition
syst-
em.
~
FIRE HAZARD
The exhaust system becomes very hot.
While riding,idllng or park
ln
g,make sure
that
to
inflammable
materials
(e . g . hay,
leaves, grass, coverings or luggage,etc.)
can
come
into
contact
with
It!
.
(
15
16
.,.
SA
FETY TEST
Load/
lights
L'.r).
WARNING
For the sake
of
your safety, use only ori•
ginal accessories
or
products released
by us.
We cannot judge for each third-part product
whether
it
can be safely used in combinatio-
n with your scooter.
Nor
can a official approval give such a
gua-
rantee in all cases, since the test scope is
not always sufficient.
e:\
NOTE
Our accessories and approved products as
well as qualified advice are available from
all specialized dealers.
_..../'"
Correctly loaded
-Make sure that the left-right weight distrib-
ution is balanced.
-
Check
that fastenings are correct and tight.
-Do not transport bulky loads.
-Do not cover the lights.
.& WARNING
The total allowable weight may not
be
e-
xceeded.
Check the tyre pressure.
Checking the lights
L'.r).
WARNING
Before any ride,
check
the
operation
of
all lighting components.
• Checkthat the headlamps and lenses are
clean.
Ride safely
VII
CAUTION
Riding safety is largely also determined
by the manner of riding.
Therefore:
-Put on a tested / approved safety helmet
and correct close
the
buckle.
-
Wear
suitable protective clothes.
-Rest your feet on the footrests.
-Do
not
ride if
your
riding ability has been
compromised.
Your reactions can be adversely affected
not only by alcohol, but also by drugs and
medicines.
• Strictly observe all traffic regulations.
-Always adapt your riding speed to the tra-
ffic and road conditions.
On smooth.slippery roads take into account
that your riding stability and braking power
are limited by the grip ofthe tyres on the ro-
ad top.
Ride economica
lly
and be aware
of
the environment
Fuel consumption , environmental pollution
Turn
th
e
engine
off
when
waiting
in
!r-
and wear of engine, brakes and tyres depe- affic.
nd
on
·various factors. Different riding conditions affect fuel consu-
Your personal riding style
is
highly determi- mption. The following conditions are unfav-
nant for economical fuel consumption and curable for fuel consumption:
exhaust gas and noise generation. -High traffic density, especially
in
big
cities
While
idl
in
g, the engine takes a long time to with many stops for traffic lights.
warm up to operational temperature.
In
the -Frequent short rides with
re
peated starts
warm-up phase,however,the wear level and and warm•ups of the engine.
pollutant emissions are very high.
It
is ther- -Riding
in
a column of motorcycles at low
efore best
to
start riding immediately after speed, meaning riding with relatively high
start-up. revs..
Avoid rapid acceleration Plan rides ahead of time in orderto avoid
Open the throttle notfurther than needed,in heavy traffic.
orderto reduce fuel consumption as well as
pollution and wear levels.
Do not use excessive revs; change up as
s-
oon as possible and do not change down u-
ntil itis necessary to do so.
Ride
as
evenly as possible and look ahe-
ad
as
far as possible.
Unnecessary acceleration and hard braking
cause high fuel consumption and increased
pollution levels.
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RIDING INSTRUCTIONS
Fuel consumption is also affected by condi-
tions that are out of your control, for instan-
ce, poor road condition, hills,riding
in
winter.
Observe the following aspects
for
economi-
cal fuel consumption:
-The planned inspection intervals must be
closely observed.
-Regular service by a specialized.
dealer will guarantee not only continued
operability, but also economical fuel cons-
umption, low environmental pollution and
a long lifespan.
-Checkthe tyre pressure every two weeks.
Low tyre pressure increases rolling resista-
nce. This increases fuel consumption and
tYtl' wearand adversely affects riding beh-
aviour.
-Continually check fuel consumption.
-Frequently check the engine-oil level.
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17
18
.,
RIDING INSTRUCTIONS
Running-in
Running-in instructions
for
engine
and
transmission.
i:.:I
CAUTION
Excess
ive
revs
while
running-in
the
eng-
ine Increases the wear of the engine.
Engine faults during the running-in peri-
od
must
be
immediately
reported
to
a
s-
pecialized dealer.
e:j
NOTE
During the running-in period, ride in freque-
ntly changing load and rpm ranges. Select
winding and slightly hilly routes. Avoid con-
stantly low rpm counts and full throttle und-
er load.
_,.,-
-During
the
first 500 km:
Less than 1/2 throttle.
•
Up
to 1.000
km:
Less than
314
throttle.
i::!i
CAUTION
The first Inspection must be carried out
Immediately after the first 1.000 km.
You can save yourself delays by making an
appointment with a specialized dealer
in
ad-
vance
.
Running-in new tyres
6 CAUTION
New tyres have a smooth surface. They
must the<elore be roughened by careful-
ly
running
them in
at
various
slanted
po-
sitions.
Only then will the surlace obtain
its
full
grip!
Running-in
new
brake
linings
6 WARNING
New brake linings
must
be run-ln and w-
ill
not
have their full friction power until
after500 km.
The slightly reduced braking effect can
be compensated
for
by
an
increase In
the
pressure
on
1he
brake
lever.
During this period, avoid unnecessary
hard braking actions.
Starting with
the
electric starter
6 WARNING
Propping up the scooter with the parking
stand. Operate the rear handbrake lever
to
avoid a moving of the scooter.
Avoid high engine rpm•s while the vehic-
le is standing
still
, otherwise the clutch
will engage.
~
NOT
E
Every scooter is equipped with side stand
switch. When the side stand is fold up, can
start the engine. When the side stand is re-
leased, can1 start the engine.
When the key turn to" n "position, please
wait 2-3 seconds. When the fuel pump star
to work fuel in tube reach standard pressure,
then
turn
on
engine.
,,
,
'.-r"•\
Before
starting
-Propping up the scooter with
the
parking
stand.
-Turn
the ignition lock (1) with the ignition
key to its operating position' n •.
-
Do
not open the throttle (4).
-Pull and holdthe handbrake lever (2)or(
5)
.
-Operate the start button
en
(3).
-If the engine can not be started after the
starter
motor
is
running
for
3-5
seconds
,
open the throttle(4)1/8-1/4 turns and start
again.
-Push the scooter off its parking stand.
-Mount
the
scooter.
-Release the brake before rldlng.
RIDING INSTRUCTIONS
~
CAUTION
Hthe engine won't start Immediately, re-
lease the start button,wait a few seconds
an'd
push it again. Each time,push the st-
art
button
for
just a
few
seconds
in order
to save the battery. Never push the start
button f
or
morethan 10 seconds.
6 WARNING
Never allow the engine
to
run In an encl-
osed
space.
Exha
ust
gases
are
highly
t-
oxic
and
can
kill.
'•.
:!
'.
19
20
,,
RIDING INSTRUCTIONS
B
rakin
g
Wei
brakes
Washing the scooter or riding through water
or rain can delay the braking effect due to
wet
or
(
in
winter ) ice-covered brake discs
and linings.
& WARNING
The
bra
kes
must
first
be
operated
until
they are dry.
Salt film on the brakes
When
riding on salted streets without braki-
ng
for a while, the full braking effect may be
delayed.
---:
0
11
and grease
& WARNING
Th
e brake discs and linings must be free
of
oil and grease!
ti
the
scooter
is
not
used
for
a
wh
ile , a
rust
fil
m
may
form
on
th
e
brakes
and
th-
us
in
crease
the
braking
effect.
A
thick
r-
ust
film
can
cause
the
brakes
to
lock
up.
When
setting
out
on
a ride
after
a
long
l-
ay
-up
period,
carefully
operate
the
brak-
es several
ti
mes
until
they
work
normal-
ly.
~
NOTE
Make sure you practice bra
kin
g for emerge-
ncy situations, but do so where you will
not
pose a risk to yourse
lf
or
others(e.g.a dese-
rted parking area).
& WARNING
Operate the brakes to grind o
ff
the salt
deposited
on
the brake discs.
Dirty brakes
When riding on dirty streets,
th
e braking ef-
fect can be delayed due
to
dirty brake discs
an
d linings.
& WARNING
Operate
the
brakes
until
they
are
clea
n.
Lin
ing
wear
is
increased
by
dirty
brakes!
B
rakin
g
Braking
The front brake and
re
ar brake are operate-
d
in
dependently from each other.
The front brake
is
operated via the right-ha-
nd brake lever(1)on the handlebars.and
th
e
rear brake is operated via the left-hand bra-
ke lever(2).
W
hen
stopping
or
sJo
wing
do
wn
.release the
th
ro
ttle gas and operate both brakes at the
same
time.
On tight curves, sand
y/
dirty streets,
we
t a-
sphalt and icy roads.use the front brake ca-
refully:
if
the front wheel locks , the bike will
slide sideways.
Brake with care.Locked wheels do not have
much braking effect and can lead to skiddi-
ng/ crashin
g.
In
principle,do
not
brake on a
curve,
but
before the curve.
Braking on a curve increases the danger of
sliding.
RIDING INSTRUCTIONS
Stopping
th
e engi
ne
-Turn the ignition lock
(3)
with the ignition
key to the position'
~"
.
-Pull out the ignition key.
- '
fake
away the remote control key.
,.
i:.!
;,.
_
\
21
22
.,
SERVICE INSTRUCTIONS
Servicing the
scooter/
cleaning agents
~
NOTE
Regular, expert service will help maintain t•
he
v
alue
of
y
our
scooter
and
is
a
condition
for
guarantee
claims
for
corrosion
and
oth-
er
such
damage.
1111
CAUTION
Rubber
and
plastic parts will
be
damaged
by
caustic
or
penetrating cleaning agents
or solvents.
___,,,-
_& WARNING
Always carry out a brake test after clea-
ning and before starting a ride!
Ji
CAUTION
L)
CLEANING
• To wash the motorcycle,use a soft sponge
and clean water.
• Afterwards.dry off with a polishing cloth or
chamois.
Do
not use
steam
or high-pressure jet de- • Do not
wi
pe off dust or dirt with a dryclolh,
vices!
to
avoid
scratching
the
paint
or
covering.
Such devices can damage seals, the hyd-
raulic braking system
and
the electrical
system.
Servicing
the
scooter I cleaning agents
PRESERVATION AGENTS
When necessary, the scooter must be pres•
erved
wnh
commercially available preserving
and cleaning agents.
•Byway
of precaution (especially
in
winter),
regularly treat parts liable to corrosion with
preservation agents.
./
=:fl
CAUTION
Never
use
pa
int
-polishi
ng
agents
on
pla-
stic parts.
Operation in wint
er
and
anti-corrosion protection
~
NOTE
Protect
the
environment
by
using
only
envi-
• After a longish ride,lhoroughly clean the ch- ronmentally friendly preservation agents, a·
ass
is
and
the
aluminium
parts
and
preserve
nd
use
them
frugally.
them with a commercially available anti-co·
rrosion
agent.
Use
of
the
m
oto
rcycle
in
the
wi
nter
can
ca-
use considerable damage due to the prese-
nce of salt on the roads.
CAUTION
Do not use hot water, which wou
Id
incre-
ase
the effect of the salt.
• At the end of each ride, wash the motorcy-
cle with cold water.
' .
• Thoroughly dry the motorcycle.
-Treat
parts
liable
to
corrosion
w
ith
w
axbor-
n~ anti-corrosion agents.
I• /'
'I
;.,
',
23
24
,,
.
~~n
V
,,.,i;;:
11'1~
I
nu"'
I
IUl'l.;.11
Repai
rin
g
pain
t
damage
I
Minor paint damage should be immediately
repaired.
__,,.--
Servici
ng
ty
r
es
If the scooter
is
not used for a longer period,
it
is
recommended to
su
ppo
rt
the scooter so
that
its
weight
is
not
on
the tyres.
You can prevent the tyres from becomi
ng
dr•
y and brittle by spraying them with a silicone-
rubbertreatment. First thoroughly clean the
ty
res.
Do not store the scooter or the tyres
in
hot
S·
paces
(s
u
ch
as a
boi
ler room) for longer per-
iods.
&,
WARNING
A
minimum
tyre-profile depth
of
2.0
mm
must
be
maintained
at all
times.
Lay-
up
I
commission
Lay-up
• Clean the scooter.
• Remove the batte
ry.
Observe
th
e maintenance instructions.
• Spray sunable lubricants onto the brake·
le
ve
r and
clu
tc
t>-
leverjoints and the side·
standard and main-standard bearings,
•
Rub
bright / chromium-plated parts
wi
th
ac-
id-free grease(Vaseli
ne).
• Store the scooter
in
a dry room and jack it
up
so
that its weight
is
not
on
the wheels.
~
NOTE
Combine lay-up / commission activities with
an inspection by a dealer.
Commission
• Remove the preserva
ti
on
agents from the
outside.
• Clean the motorcycle.
• Install the charged battery.
• Preserve the battery terminals with termi·
nal grease.
• Check / adjust the tyre pressure.
• Check the brakes.
-Carry out activities according to the inspe-
ction plan.
• Carry out the safety checks.
Tec
hni
cal chan
ges
,
ac
cesso
ries and sp
ar
e p
art
s
& WAR
NIN
G
T
echni
cal
changes
to
the
sc
oo
ter can le-
ad
to
cancella
ti
on of
th
e
EC
op
er
a
ting
li-
cense.
Should you want
to
make technical change-
s,
obse
rv
e our gu
id
e
li
ne
s.
This will
se
rve
to
prevent the scooter fr
om
being dam-aged
and the t
ra
ffic
an
d operational safety being
retained. A specialised dealer can carry out
these activities with meticulous car
e.
Always consult a dealer before
bu
ying acc-
essories
or
making
an
y technical
ch
anges.
.,
'\t
•,
...
';:
;,-,'f
-4-,,
Ji
CAUTION
We
recomm
end u
si
ng
o
nly
a
pp
rov
ed
ac
-
cesso
ri
es
and original spare parts f
or
o
ur
scooter.
This is
in
y
ou
r o
wn
interest
s :
th
e safety,
su
itab
ility
and
re
ll
a
bili
ty
of
th
es
e access-
ories
an
d
parts
will
ha
ve
bee
n
teste
d
spe-
c
if
i
cally
f
or
t
he
scoo
t
er.
Al
thoug
h we k
eep
track of t
he
market,
we
cannot evaluate
nor
be held liable
for
the
quality of non-approved accessories and
parts, even if
they
have a certfflcate
of
ac-
ceptance
from
an
off
icially recognised te•
chn
i
ca
l testi
ng/
su
pe
rv
ision
agency
,
or
a
l
icense
issue
d
by
the
aut
horit
ies.
SERVICE INSTRUCTIONS
Far approved accessories and original spa-
re parts, see a specialised de
al
er.
He will
al
so ensu
re
that they are professio-
nally installed.
(
25
26
.,
NOTES
ON
MAINTENANCE
Engine
oil
Checking
the
oil level
viii
CAUTION
Checking the oil while the engine is cold
will
lead
to
a
wrong
measurement
and
t~
herefore the wrong oil quantity. In order
to avoid engine damage, never exceed t•
he maximum oil level nor let it drop belo-
w
the
minimum
level.
~
NOTE
Make sure that the scooter during oil-level
checks stands level in all respects.Even
the
slightest inclination towards the side will pr-
oduce measurement errors.
,...,/°
M;>,X.
-Stop the warmed-up engine, wait for
app-
rox. 5 minutes and hold the scooter up-rig-
ht.
-Propping up the scooter on the parking
st-
and.
-Stop the engine and remove the oil filler
c-
ap (1) on
the
lower right
of
the crank-case.
-Clean the oil filler cap at the MIN-MAX ae-
ra
with
a clean rag.
d CAUTION
For checking the oil level only insert the
oil
filler
cap
and
don't
screw
in!
Otherwise there will be a wrong measur-
ement
in
order
to
avoid
engine
damage.
-
The
oil level
must
be between
the
minimu-
m
and
maximum marks.
• Tighten the oil filler cap by hand.
If required, replenish the engine oil SJ SW/
40 via
the
oil level up to the
MAX
level mark.
-
When
change new engine oil, open the oil
hole screw (2), till all engine oil is flow out,
then tighten the screw (2) and
add
new
oil
via the oil level up to the MAX. level mark.
-Tighten the oil filler cap
(1
).
Engine
o
il
-20'
-1
O'
O'
1
O'
20' 30'
40
'C
SAE 10W/30
►
!SAE
10~/4~
10W/50
jlii,-
' ' '
I~AE
,1
5~/40
,
15V'f/50
►
I I o J I
SAE 20W/50
►
d CAUTION
Do
not
use additives . Since the
oi
l also
serves
to
lubr
icate
the
clutch,
do
not
use
car engine
oils
supplemented
with
frictio-
n
modifiers
(such energy-conserving
oils
can lead
to
the
clutch
slipping).
Use a
su-
itable, light engine oil for scooters , such
as Motorex SAE 1SW/40 mineral oil API
(SJ or higher).
-If required, replenish the engine oil(for clas-
sification and viscosity, see the table) via the
oil-filler opening up to the maximum level m-
arking.
,
_;
rr..+,,,
Recom
mend
ed
grade:
Per APl:SJ
or
higher or also with additional
release status: ACEA A3/96 (CCMC GS)
Recommended viscosity:
Viscosity depends on the outside temperat-
ure. For short while,
the
temperature
may
exceed or fall short
of
the
limits of the SAE
grades.
The recommended viscosity grade SAE 15
W/40 covers the ambient temperature ran-
ge
-1
S°C
to +40°C and therefore represents
the
optimum for out latitudes.
NOTES ON
MA
INTENANCE
Checking
the
transmission
oil
level
-Stop the warmed-up engine, wait for appr-
ox.
5 minutes.
-P'ropping
up
the scooter
on
the
parking st-
and.
-remove the oil filler
cap
(1
)and check if
the
oil level is below
the
oil-filler opening.
-If required, replenish transmission oil Hyp-
oid SAE BSW-90 via the oil-filler opening.
-When change new transmission oil, open
the
oil hole screw(2),till all transmission oil
is flow out, then tighten the screw (2) and
add new o
il
via the oil-filler opening.
-Tighten the oil filler cap(1
).
27
28
.,
NOTES ON MAINTENANCE
Reg
ulating
valv
e
~-rr.t1¥"1kirnri-.,1riwkor:ul.ol
l
1M.deltM~~nir.
padlkm~ n hlhliJICilal.Tot
ibflOM<li,on
111rt~1$cn1N
right
sld•1ndlh1plasllcwra.p
llJ!fltl:tla011LnOll"!111311.
-When checking the valve clearance, the v- Drive
belt.
roller
alve gear phase marker must
be
aligned a- -
It
is
recommended
that
6000
km
first
check
whether
ccording to the above instructions.
-Use the thickness gauge to check whether
the clearance between the valve and the a-
djusting gasket confonns to the specified
value. Ifthe inletand exhaust valve clear-
ance is different from the
spedfied
value b-
elow, loosen the locknut
as
shown in the fi-
gure and adjust the valve clearance.
Inlet valve(not started
an
d state of cooling):
0.10mm
Exhaust valve (not started and state ofco-
oling): 0.15mm
_/"'
the transmission belt
ball
slider
is
damaged.
•
Belt
detection:
• Stan
dard
Value:
21.3±02mm
;
• Limit
use
width:
19.5mm;
•urnt use
crack:
Tear
to
core
wire
position;
-More than 10,000
km
can be replaced belt;
-
Driving
wheel detection:
-Ball
standard
cfam
e1er.
¢
21
±
0.1
nvn
..
-Minimum allowable
ball
d'iameter:
¢ 20mm(No met-
al
lining
is
allowed
to
leak
out
of
theedge
and
the
pr-
essing
end)
.
-Nylon slider opening;;::
4.7mm
need to change.
-
It
is recommended that 12,000to 15,000
km
of ball be replaced.
-
Ball
replacement assembly requirements (must be
assembled according to
this
requirement).
Precautions
for
engine maintenance
, .
When
starting the engine,
th
e thrott!e
shOUd
beg
-
ently operated
to
st
art
the engine for 30-60s,
and
the-
n
the
coofe
rshould be mode
ra
tely opened
to
start
the
eng
ine.
Do
not
accelerate immediately afterstarting,
and accelerate after 1-3min of
runni
n
g.
2. Wh
en
starting
by
pedal, the starting time should
n-
ot
ex
ceed
5s ( excluding auxiliary time
).
The
starting
lever should
be
a
bl
e
to
bounce
back
fl
exibl
y after
pre-
ss
ing.
3.
Dur
ing
electrical start-up, the starting time should
not
exceed
5s,
and
the
starting time should
be
10
se-
conds
apart. If the starting
time
cannot
be
started for
5 consecutive times,then
need
check
for
no
fault It
ls
strictly prohibited
to
press the start
ing
button after
sta-
rting.
4. After
the
engine starts nonnally,
Idle
running for 3
-5
seconds.
Let
the
engine lubrlcate before driving,
At
the
same
time,attention
should
be
paid
to
avoid
high
speed
and
heavy
load
operation before the engine
Is
preheated.
S.
The
new machine is mounted
on
the
motorcycle
after
the
first
1,000
kilometers
of
driving,
It
cannot
op-
erate
at
high
speed
for
long
periods
of
time,
nor
can
It
rotate
beyond
its
maximum
speed
of
BO
.
Do
notope-
rate
the
throttle valve in
run
open
rondition, after 500
kilometers, a repair should becarried out
to
compen-
sate
for
the
sl
ight wear and
tear
In
the
run-in
period,
so
as
to ensure the good perfonnance
ol
the
engi
ne
.
6.
Clean
the
oil /gas separator and check and clean
the
air filter every 2000 km,
the
main
purpose
is
to
r-
emove
the
oil
stored
in
the oil
and
gas separator, ch-
eck the sealing condition
of
each
binding
surface
of
t-
he air
filter,
and remove the
sand
and dust
on
the
air
filter chamber
and
filter element. When assembling,
pay attention to
the
sealing of each joint
face,
and
re--
place
or
repair the parts that have lostthe sealing
fu-
nction
to
ensure
the
air filtration effect, prolong the
s-
ervice
life
of
the
engine piston block, effectively avoid
buming
oil
or power shortage.
Checking the steering bearings
NOTES ON MAINTENANCE
Checking
the
t
elescopic
fork
ABS
maintain
instruction
(for ABS version only)
-Pull the hand brake to block the front whe- ·
el brake.
-Now pump the fork girders (2) several tim-
es up and down using the handlebar.
-The suspension should respond perfectly.
-Check the fork girders for oll leaks.
el NOTE
el NOTE If damage to the telescopic fork
or
the spri-
ng strut is found have the motorbike exami-
The telescopic fork should not jam
up
when ned
by
a professional dealer.
Turn
on
the bike every time, the ABS instr-
uction right on the speedometer is on, this
is normal. When the speed reach 5Km/H,
the ABS instruction light will be off, ABS
works properly. If the ABS system
is
wrong,
the ABS instruction light will be
on
during
ride. Then check the ABS, like
If
the ABS
plug-in to wire harness
is
loose, is the gap
between ABS wheel speed sensors and
gear rings 0.5mm and 1.5mm, if the surface
of wheel speed sensors adsorb small metal
pieces. After fixation of ABS faults, the inst-
ruction light
on
speedometer will be off wh-
eQ
,speed is 5Km/H and up. If the problem
still exists, contact your dealers for service.
turned and it should swing back lightly to b-
oth
end
positions.
-Pull the hand brake to block the front whe-
el
brake.
-Hold the handlebar with both hands and
t-
ry
to move the handle bar(1)back and forth.
lf the fork column bearing
shows
noticeable
play, it must be adjusted by a specialised d-
ealer.
4.
~•,
.....
'
,_,-:
~
~>,•
"
. ,
{:·
29
30
~-
NOTES ON MAINTENANCE
Tyre
profile
Checking the tyre profiles
&,.
WARNING
Observe the minimum profile depth pre-
scribed by law.
Never ride without valve caps(1) . Firmly
tightened valve caps prevent the tyre fr-
om suddenly losing pressure.
-Measure the profile depth atthe centre (2)
of the tyre•s tread.
Recommended minimum profile depth:
2.0mm
Observe the wear marks(3).
__,,,..
Checking
the
tyre pressu
re
&. WARNING
Adjust the tyre pressure according
tot-
he total weight load. Never exceed the r-
ated total weight or the bearing capacity
of the tyres.
Incorrect tyre pressure will have a consi-
derable effect on the riding properties of
the scooter and the lifespan
of
the tyres.
-While the tyres are cold:
-Twist off the valve caps.
-
Check/
adjust the tyre pressure.
-Twist
on
the valve caps.
Tyre pressure
One
Rider:
Front: 1.75Kg/cm2 Rear: 2.00Kg/cm2
Two Rider:
Front:
2.00Kglcm'
Rear:
2.25Kglcm
'
Tyre size
The standard scooter
is
provided with the
following ty
re
sizes:
Front 110/70-13M/C 48S
or
55L
Rear 130/70-13 M/C 57Sor 63S
or
63P
All
Tyres are tubeless.
&,
WARNING
Use only tyres approved by the manufa-
cturer. The use
of
non-approved tyre br-
ands, types or sizes leads
to
the operati-
ng permit
of
the vehicle becoming null a-
nd void.Use only pairs of tyres produced
by the
same
manufacturer.
Front wheel brake
&,
WARNING
Sudden
changes
in
play
or
a
spong
y feel
of
the
brake
lever (1) can
be
caused
by
faults
in
the
hydraulic
system.
Do
not
ride
on when
in
doubt
about
the
operability
of
the
brake
system.
Immedi-
ately
consult
a dealer.
,-.
~~-"
Front
brake-fl
ui
d
tank
Checking
the
brake-fluid
l
evel
&,
WARNING
Every
two
years,
the
brake
fluid
m
ust
be
changed by a dealer. The level must not
drop below the MIN mark.Use only brake
fluid of the DOT 4 classification.
CAUTION
Do not spill any brake fluid on painted or
plastic surfaces as It will demage the su•
rface severely.
NOTES ON
MA
INTENANCE
• Turn the handlebars until the brake-fluid t·
ank
(2)
is level.
• The brake fluid level(3)should be between
the minimun (MIN) and the maximum mar-
king (MAX).
• IIair bubbles can be seen.check the brake
linings for wear; if necessary, replenish the
brake fluid by a dealer.
,·
\ {
};,.,
\
31
32
~-
NOTES ON MAINTENANCE
Front wheel brake
I
Checking
the
brake
linings
vl,
CAUTION
The
minimum
lining
thickness
must
be
maintained
el NOTE
For your
own
safety, we recommend having
activities to the brake system carried out by
a dealer.
_/"
-Check the thickness ofthe brake lining.
Minimum thickness: A =2.0
mm
Checking
the
disc
brake
-Visually inspect the disc (2).
-Ifthe lining thickness
is
below the minimu- -Check the thickness of the disc.
m,
have
the
brake
lining
(1) replaced
by
a dealer. Minimum thickness: B =4.0
mm
-If the disc thickness is below
the
minimum,
have
the
disc
(2) replaced
by
a dealer.
Rrar
wheel
brake(For
disk
brake)
& WARNING
Sud
den
changes
in play
or
a
spongy
feel
of
the
brake
lever (1) can
be
caused
by
faults
in
the
hydraulic
system.
Do
not
ride
on
when
in
doubt
about
the
operability
of
the
brake
system.
lmmedl·
ately
consu
lt
a
dealer.
r.::-,>•
.
,..
/.'f..,\,,
Checking
the
brake-fluid
level
& WARNING
Every
two
years,
the
brake
fluid
m
ust
be
changed
by
a dealer.
The
level
must
not
drop
below
the
MIN
mark.Use
only
brake
fluid
of
the
DOT 4
classi
ficati
on.
.Iii
CAUTION
Do
not
spill
any
brake
fluid
on
painted
or
plastic
surfaces as
ii
will
demage
the
su-
rface severely•
NOTES ON MAINTENANCE
-Turn the handlebars until
the
brake-fluid
t-
ank (2) is level.
-The brake fluid lev
el
(3)should be between
the minimun (MIN) and the maximum mar-
'k
ing (MAX).
-If air bubbles can be seen.check the brake
linings for wea
r,
ii
necessary, replenish the
brake fluid by a dealer.
' .
1;
t
!,
33
34
~
NOTES ON MAINTENANCE
Rear
wheel
brake(For
disk
brake)
Checking the brake linings
llfl
CAUTION.
The minimum lining thickness must
be
maintained
el NOTE
For your own
saf
ety, we
re
commend having
activities to the brake system carried out by
a deale
r.
_,./
-Check the thickness of the brake lining.
Minimum thickness: A =2.0
mm
Checking the disc brake
-Visually Inspect the disc (2
).
-If the lining thickness
is
below the minimu- • Check the thickness of the disc.
m,
have the brake lining (1) replaced
by
a dealer. Minimum thickness: B =
4.
5 mm
-If the disc thickness
is
below the minimum,
have
the
di
sc (2) replaced
by
a
dealer
.
Adjusting
the
play
of
the
twist
g
rip
thrott
le co
ntro
l
Check:
-Check the throttle cable for light move-me-
nt by turning the twist grip
(1
)from closed to
open position.
-Move the handlebar to check whether the
throttle cable moves freely.
-Check whether the throttle cable
is
obstru-
cted by other parts.
-Open the twist grip throttle control until re-
sistance can be felt.
• Measure the play.
Nominal value:
A=
1-2 mm
"-,_-..,
.••·,-
Adjustment:
-Push back the protective cap (2).
• Slacken the lock nut (3) on the handlebar.
-Turn the setscrew
(4)
accordingly.
-Tighten the lock nut (3).
-Check the play.
• Push ov
er
the protective cap (2).
elNOTE
Ifthe play cannot be corrected this way, ha-
ve
th
e scooter checked by your dealer.
\l
,:.
\
NOTES ON MAINTENANCE
35
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