KegLand KL25164 User manual

KL25164 –Chuck Installation Manual
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Chuck Installation Manual
Fully Automatic Cannular Canning Machine
Single Lane
KegLand Distribution PTY LTD
www.KegLand.com.au

KL25164 –Chuck Installation Manual
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All Fully Automatic Cannular Canning Machines –Single Lane are calibrated and fitted with a B64
Chuck. The reason being is that the B64 can ends have a wider tolerance range compared to
VISY/CDLE or Super Can ends. Meaning that you will save money in the long term with maintenance
costs being heavily reduced and a greater consistency of cans that are within specification as a result
of wider double seam tolerances.
If you have damaged your B64 chuck or intend to use VISY/CDLE Can ends then please use this guide
install a new chuck and calibrate the Single Lane Canning Line to achieve correct double seam
specification and a Hermetic Seal.
If you intend to use VISY/CDLE Can ends then you will need to install a VISY/CDLE Chuck (KL24747)
1.0 Changing the Chuck
To remove the B64 chuck which the Single Lane Cannular is supplied with it is easiest to first remove
the front splash guard and the 1st Operation Roller to get easier access to the chuck.
1.2Disconnect Air Supply and Power
Before working on the Single Lane Cannular, it is a good idea to turn power off to the unit disconnect
the air supply into the unit for safety. This will also be necessary to manually move the 1st and 2nd
Operation Actuation Arms to bring the machine into specification once you have swapped the chuck.
1.3Remove the Front Splash Guard
Undo the allen bolts which hold the splash guard in position on the frame and then remove the
splash guard

KL25164 –Chuck Installation Manual
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1.4 Remove the 1st operation roller.
To gain access to the chuck it is best to remove the 1st Operation Roller.
To do this, loosen the locking nut with the hook spanner supplied with the machine as shown below
and then loosen the roller from the actuation arm until it is removed from the machine.

KL25164 –Chuck Installation Manual
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1.5 Remove the Chuck
Remove the chuck by holding the drive shaft with the 19mm spanner and hook spanner which was
provided with the machine.
This is a reverse thread. To loosen the chuck rotate it counter clockwise using the ring spanner as
shown below:

KL25164 –Chuck Installation Manual
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1.6 Install your Replacement or VISY Chuck
Install your chuck onto the thread of the drive shaft ensuring that the spring assembly has been
installed into the chuck in the orientation below, such that the spring inserts into a bung on either
end:
Firmly Tighten the chuck onto the driveshaft with the hook spanner while holding the drive shaft in
position with a spanner
1.7 Reinstall the 1st Operation Roller onto the 1st Op Actuation Arm

KL25164 –Chuck Installation Manual
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After you install the chuck and reinstall the 1st Op Roller onto the Single Lane Cannular you will then
need to adjust the 1st Operation and 2nd Operation Roller Positions relative to the chuck to bring
the machine into specification.
To do this follow the instructions below:
2.0 Adjust 1st Op and 2nd Op Roller Height (y-Gap)
Undo the lock nut on the thread above the 1st Operation Roller.
Then adjust the height of the roller by rotating the thread clockwise or counter clockwise to the
desired height of the roller relative to the chuck. Then set the height by tightening the lock nut
firmly.
After adjusting the roller height and before operating the Cannular it is vital that you check that
the roller does not make contact with the chuck. To confirm this, disconnect the air supply to the
unit. Then manually push the roller towards the chuck (so that the piston is fully actuated) then spin
the roller with your hands to make sure it does not hit the chuck.

KL25164 –Chuck Installation Manual
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KL25164 –Chuck Installation Manual
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3.0 Adjust 1st Op and 2nd Op Roller X-Gap
Before adjusting the x-axis gap of the roller, you must disconnect the air supply to the unit.
With the air disconnected manually push the roller towards the chuck.
Loosen the lock nut while holding the piston in position with the provided spanner.
Tighten or loosen the lock nut on the thread to adjust the stroke length of the piston. This stroke
length will correlate with how close the roller ends up to the chuck.
For example, a longer stroke length (less thread visible behind the piston) will result in the roller
being closer to the chuck.
After adjusting the roller gap and before operating the Cannular it is vital that you check that the
roller does not make contact with the chuck. To confirm this, disconnect the air supply to the unit.
Then manually push the roller towards the chuck (so that the piston is fully actuated) then spin the
roller with your hands to make sure it does not hit the chuck.

KL25164 –Chuck Installation Manual
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4.0 Roller Gap Settings for Double Seam Specification
The x and y gap settings for the 1st Operation Roller and 2nd Operation roller are the same for a B64
and VISY Chuck. Please bring the rollers into the positions below relative to the chuck:
1st Op Roller Y-Gap = 0.05 mm (As close as possible without touching the chuck)
1st Op Roller X-Gap = 0.6 mm
2nd Op Roller Y-Gap = 1.3 mm
2nd Op Roller X-Gap = 0.3 mm
4.1 B64 Chuck Feeler Gauge Measurements:
B64 Chuck 1st Op Roller Gap Measurements
When adjusting the roll height and gap settings for the 1st operation roller for a B64 chuck refer to
the image below to determine where the feeler gauge should be placed and which surfaces on the
chuck and rollers the measurements are taken from

KL25164 –Chuck Installation Manual
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B64 Chuck 2nd Op Roller Gap Measurements
When adjusting the roll height and gap settings for the 2nd operation roller for a B64 chuck refer to
the image below to determine where the feeler gauge should be placed and which surfaces on the
chuck and rollers the measurements are taken from