KELD KLTX3 Operating instructions

Description
The KLT13I, KLT23I , KLT33I and KLT43I series are electronic
temperature controllers for cold refrigeration units.
These devices allow to control the Compressor, Defrost, Fan,
Alarm and Light, and have up to 3 probes. The KLT43I series
includes the possibility of two compressors.
NTC or PTC probes can be selected by parameter. They have
also a configurable digital input according to parameter E0
These thermostats allow the Master/Slave configuration to
synchronize the defrost between different thermostats.
Errors and alarms can be viewed on display.
HACCP option can record temperature, time of temperature
alarms and power fails.
The Slink multifunction input allows an easy programming of the
parameters with a KLKEY, the connection of a Real Time Clock
and Memory Module or the connection of a R485 Module
Interface.
Model references
The model reference is given by: KLTX3IB -DVYZ
Each suffix can take the following values:
B Buzzer: B:Internal buzzer, Null:Without buzzer
V Color: R:Red, G:Green, B:Blue
Y Supply Voltage: 230:230Vac, 115:115Vac
24:24Vac/dc, 12:12Vac/dc
Z Temp. Units: C:ºC, F:ºF
Installation
Wiring
Avoid installing the cables of the probes and the digital input, in
the proximity of any power cable. If the length of the probe cables
measure is longer than 100 meters, a re-calibration adjustment
must be made P1 , P2 P3
Maintenance
The thermostat must be located in a place protected from
vibrations, impacts, water and corrosive gases.
It will be made a 71x29mm panel cut-out to insert the
thermostat (apply silicone to make it leaktight ). Then the fixing
clips must be fasten, sliding it onto the thermostat, until it is well
secure.
ó
Cleaning
Clean the surface of the controller with a soft, damp cloth.
Never use abrasive detergents, petrol, alcohol or solvents.
Repairs
All the repairs must be carried out by authorised people.
Technical Data
Storage temperature -20ºC to 80ºC (-4 to 176ºF)
Operating temperature 0ºC to 65ºC (32 to 149ºF)
Temperature probe PTC / NTC
Probe range PTC -50ºC to 150ºC (-58 to 302ºF)
NTC -50ºC to 110ºC (-58 to 230ºF)
Temperature accuracy Better than 1
Temperature resolution
Supply voltages 115Vac+/-10%, 230Vac+/-10%
12Vac/dc +/-10%, 24Vac/dc +/-10%
Supply powers 3.6VA (230V) 1.5VA (12V)
% of full scale
0.1º PTC , 1º NTC
Displays 3-digit and sign
SLINK For KLKEY or Real Time Clock and Memory Module
or Communication Module
Outputs
KLT43 Model
REL 1 SPDT Relé Carga Resistiva 16A
1HP 240Vac -- 10FLA, 60LRA 240Vac
REL 4 SPDT Relé Carga Resistiva 16A
1HP 240Vac -- 10FLA, 60LRA 240Vac
REL 2 SPST Relé Carga Resistiva 8A 240Vac
REL 3 SPDT Relé Carga Resistiva 8A 240Vac
KLT13,KLT23,KLT33 Models
REL 1 SPST Relé Carga Resistiva 16A
1HP 240Vac -- 10FLA, 60LRA 240Vac
REL 2 SPST relay resistive load 5A 240Vac
REL 3 SPST Relé Carga Resistiva 8A 240Vac
Dimensions 77 x 36 x 62 mm (3.03 x 1.42 x 2.44 in)
Front Protection IP64
Parameter description - continuation
Defrosting
d0 = Cold / Heat mode (KLT13)
re = Cold In = Heat
d0 = Type of defrosting (KLT23, KLT33, KLT43)
re = defrosting without connecting the compressor.
in = defrosting by connecting the compressor.
d1 = End of defrosting temperature.
When this temperature is reached the defrosting will end.
d2 = Maximum defrosting time.
The defrosting will stop when this time is reached.
If it is zero there will be no defrosting.
d3 = first Hour defrosting of the day
From 00:00 hours the first defrosting is at d3 hours.
Until this time no defrosting is performed
d4 = Delay first defrosting.
Time to carry out the first defrosting if d3 = yes.
d5 = Display during the defrosting.
Off = The current temperature will be shown during defrosting.
On = The temperature at defrost beginning is frozen on display
until the end of defrosting and until the current temperature is
equal or lower than the initial one, or until d6 time elapses.
-d- = Label -d- is displayed during defrosting, until the end of
defrosting and until the current temperature is equal or lower than
the initial one, or until d6 time elapses.
d6 = Display return limit.
Maximum time before viewing the current temperature again
after defrosting.
d7 = Compressor drip time.
Time since defrosting ends until the compressor can be
connected.
d8 = Interval between defrosting.
Time between the start of a defrosting and the start of the
following one.
If it is zero defrosting is not done automatically by time.
d9 = Fan operation during defrosting time.
It determines if the fan is connected or not during defrosting.
d10 = Fan drip time.
Time since defrosting ends until fan can be connected.
d11 = Minimum Time duration defrosting
Once defrosting begins it stays at least during this time
d12 = Fan & defrosting control probe.
sd1 = ambient probe.
sd2 = defrosting probe
sd3 = product probe
d14 = Units to count the defrosting cyle.
rt = according to the time of working of the controller.
ct = according to the time of working of the compressor.
PROBES
P0 = ºC or ºF, Temperature scale
P1 = Ambient probe calibration
Degrees shift of the ambient probe.
P2 =
Degrees shift of the defrosting probe.
P3 = Product
Degrees shift of the product probe.
P4 = Decimal point
P5=Probe to be viewed normally on the display.
sd1 = ambient probe.
sd2 = defrosting probe.
sd3 = product probe
P6 = Probe 2 Defrosting present.
If there is a probe 2 connected to thermostat
P7 = Probe 3 Product present.
If there is a probe 3 connected to thermostat
(DEF)
(Pro)
Defrosting probe calibration
probe calibration
ALARMS(ALA)
INITIALIZATION (INI)
A0 = Fan & alarm differential.
This is the temperature difference between the on and off cycle of
the alarms and fan
A1 = Maximum alarm.
High alarm ON at Set+A1. High alarm OFF at Set+A1-A0.
A2 = Minimum alarm.
Low alarm ON at Set-A2. Low alarm OFF at Set-A2+A0.
A3 = Time validation open door or external alarm.
If open door or external alarm is maintained during this time, alarm
will be indicated. (Depending on the E0 configuration of digital input)
A4 = Alarm exclusion time after defrosting.
During the defrosting and this time after it, temperature alarms will
be ignored.
A5 = Alarm exclusion time after opening the door.
While the door is open (if A5>0) and time A5 after closing it, alarms
will be ignored.
A6 = Alarm exclusion after connection.
Until this time has elapsed since the connection, temperature
alarms will be ignored.
A7 = Temperature alarm time validation.
Time since the alarm situation occurs, until it is given.
A8 = Probe Alarm.
sd1 = ambient probe
sd2 = defrosting probe
sd3 = product probe
Hor = Hour
Min = Minutes
E0 = Digital input configuration.
Off = Digital input disabled.
Al = External alarm. There is an alarm if input is short-circuited.
In = Door open if input is short-circuited.
def = Order to initiate a defrost if input is short-circuited.
ndf = No defrosting will be made if input is short-circuited.
H0 = Factory Configuration. Record Factory Configuration.
H1 = Master/Slave
H1=Master. The thermostat issues defrosting orders to slave
connected thermostats through the digital input
H1=Slave. The thermostat performs defrosting ordered by the
master connected to its digital input.
In both cases the input must be E0=def
H2 = Keyboard protection.
Yes =Keyboard protected. To modify Set, activate/de-activate
defrosting and activate/de-activate continuous cycle we have to
enter the code and then quit. The protection is removed
momentarily. It is activated again 1 minute after the last key is
pressed.
No = Keyboard not protected.
H3 = Delay time on connecting.
Until this time has elapsed since turning-on power, the compressor
will not start-up.
H4 = Address for serial communication.
H4 from 1 to 255 Modbus protocol, others KELD protocol
H5 = Input code to parameters.
This code is set to 00 from factory.
H6 = Type of Probe
PTC or NTC
H7 = Configuration 2 Relay and H8 = Configuration Relay 3
We can choose that it is Light (Li), Fan (Fan), Alarm (ALA) or
Defrosting (dEF), reverse fan (FAI)
H9 = Configuration Relay 4 (Single KLT43)
We can choose that it is Light (Li), Fan (Fan), Alarm (ALA),
Defrosting (dEF) or second compressor (Con)
HdE = Hours(HdE):Minutes(MdE) the defrost will begin at
MdE = Hours(HdE):Minutes(MdE) the defrost will begin at
Specification and Operating Instructions
KLTX3
Temperature Controllers
Wiring Diagram
ELECTRÓNICAELECTRÓNICA
ETDT1412I_120126
Electrónica Keld, S.L.
Pol.Ind. Empresarium. C/Lentisco 15
50720 - La Cartuja Baja, ZARAGOZA
Spain
Phone: [phone]
Fax:[phone]
E-mail: [e-mail]
Web: http://www.keld.es
ETDT1412I_120126
Electrónica Keld, S.L.
Pol.Ind. Empresarium. C/Lentisco 15
50720 - La Cartuja Baja, ZARAGOZA
Spain
Phone: [phone]
Fax:[phone]
E-mail: [e-mail]
Web: http://www.keld.es
1 4
3
26 97 105
Rel1
230Vac
amb.
Com
def. in.
SLINK
pro.
KLT13
14 32 67
5
230Vac
sd1 sd2 in
SLINK
sd3 Rel3
Rel1
8 9
10 11 12 13 14 15
Rel4 Rel2
16 17 18
KLT43
19
gnd gnd
1 4
3
26 9
8
7 105
Rel1
230Vac
Rel2
amb.
Com
def. in.
SLINK
pro.
KLT23
1 4
3
26 9
8
7 105
Rel1
230Vac
Rel2
amb.
Com
def.
Rel3
11
in.
SLINK
pro.
KLT33

Display Messages
In normal operation the probe temperature selected by P5 will be displayed.
The following messages can also appear :
- Err Memory reading error.
- ErP1, ErP2, ErP3 Probe1 , 2 or 3 error
- Eri Internal parameter error. In this case, enter the standard configuration,
as it is indicated in “To record a standard configuration”.
- ALH High temperature alarm.
- ALL Low temperature alarm.
- ALE External alarm.
- AEH High temperature and external alarm.
- AEL Low temperature and external alarm.
- ooo Open probe.
- - - - Short-circuited probe.
- DON Defrosting activated.
- DOF Defrosting de-activated or cannot be done.
- CON Continuous cold cycle activated.
- COF Continuous cold cycle de-activated or cannot be done.
- -d- Thermostat on defrosting.
To view the probe not chosen by P5, press SET+UP
The display blinks when there is an error recording a parameter in memory or
when awaiting confirmation of a value.
Operation in Error Case
If the ambient probe fails, the thermostat will connect the compressor
according to parameters c2 and c3, being able to perform defrosting and
continuous cold cycles.
If the memory fails the thermostat will connect the compressor ON for 5
minutes and OFF for 5 minutes, not being able to perform defrosting or
continuous cold cycles.
Buzzer Operation
If there is a memory error, probe error, temperature alarm (high or low),
external alarm or door open alarm, the internal buzzer sounds.
The buzzer can be muted pressing any key.
Two Compressors Operation
In this case, when the thermostat demands cold (Sd1 >= Set+r0) the first
compressor to be connected is the compressor with less running hours, and
after c6 seconds, the second compressor is also connected. When the
thermostat begins to cool, and Sd1<Set+r0/2 is reached, the second
compressor stops, and the first one continues. The second will be stopped
when Sd1<Set. Nevertheless, if before stopping the first compressor, Sd1 >=
Set+r0, the second compressor starts running again.
HACCP
If this option is activated, the thermostat registers up to 5 alarms of the types
Hight, Low, and blackout. These alarms can be seen in the menu Registry of
Alarms (HAC). To acced to this menu, proceed as for the parameters menu.
The first value that appears is the number of registered alarms. Afterwards,
for each alarm (if it has existed), the value of the temperature and the time of
the alarm. For the disconnection alarm, the temperature when returning the
connection is registered, as well as the time until the correct values are
reached. (Probe<Set+A1-A0)
When the elapsed time is showed it will appear xxd (days).Pressing UP xxH
(Hours) will be shown, and pressing UP again, xxn (Minutes) will be
displayed. When located over a temperature of alarm or time, pressing
UP+DOWN during 2 seconds, both recorded data of the alarm (time and
temperature value) are deleted.
In the Ald menu, and pressing UP+DOWN keys during 2 seconds, all the
recorded data of alarms are deleted.
Front Operation
Set Point Setup
- Press key SET. The Set label appears.
- Press SET again. Current set point value appears blinking.
- Press UP or DOWN to increase or decrease the value.
- Press SET to confirm the new value.
- Press SET and DOWN to exit
Time programming
- Press key SET. The Set label appears.
- Press UP or DOWN to go to Hour or Minute
- Press SET to see the value.
- With UP and DOWN set the desired new value.
- Press SET for 8 seconds, Pro will appear on the display once the
time has been correctly programmed
- Press SET + DOWN to quit or wait for 1 minute (keyboard timeout).
Parameter programming
- The parameters are grouped in the menus COM, DEF, PRO, ALA,
INI
- Press SET for 8 seconds. Value 00 appears blinking.
- Set the code with UP and DOWN (it is set to 00 from factory).
- Press SET to confirm the code. If it is right, the label of the first
menu will appear.
- With UP and DOWN go to the desired menu.
- Press SET, the label of the first parameter of menu will appear.
- With UP and DOWN go to the desired parameter label of the list of
parameters.
- Press SET to see the value.
- With UP and DOWN set the desired new value.
- Press SET to confirm it and exit to the parameter label.
-Press SET + DOWN to go to menu list.
-Press SET + DOWN to quit programming or wait 1 minute
(keyboard timeout).
To record a standard configuration
-Access to parameter H0 as explained in Parameter programming.
- Choose desired configuration.
For series KLT13I-Dx: H0 is set to 0
For series KLT23I-Dx: H0 is set to 1
For series KLT33I-Dx: H0 is set to 2
For series KLT33I-Dx: H0 is set to 3
- Press SET for 8 seconds, and the thermostat will be reset.
-Press SET + DOWN to quit or wait for 1 minute (keyboard timeout).
Manual Defrost.
Pressing UP key for 8 seconds defrost is activated. Repeating the
operation is deactivated.
Continuous cold cycle.
Pressing DOWN key for 8 seconds a continuous cold cycle begins.
Repeating the operation the cycle finalizes.
Setting keyboard code to zero
The keyboard code can be programmed to zero by turning off the
controller, and turning it on again, while the key SET is pressed.
Alarm validation
An active alarm can be validated (the alarm output will be turned off)
pressing the SET and DOWN keys simultaneously.
Led Indications
Out: It indicates Compressor connected. It blinks when a
continuous cold cycle has to be initiated and has to wait until the
minimum compressor stoppage time is over.
Def: It indicates defrosting is activated.
Fan: It indicates ventilator is connected.
Alarm: It indicates an error or alarm. It blinks when the alarm is
validated by the user
ON OFF Thermostat
Pressing the keys SET+DOWN for 8 seconds the thermostat will
turn-on or turn-off
If we have a relay setup as light, pressing keys UP+DOWN for 3
seconds the thermostat will turn-on or turn-off the light
The cycles of defrosting can be performed counting total time (d14=
rt) or counting the time only when the compressor is connected
(d14= ct). When (d14= rt) and (d8 24.0 ) First defrosting of day is
made at the hour d3 And the others with the cycle given by d8.
When (d14= ct) or (d8 24.0 ) the cycle is only performed by d8 .
Hour/Minutes Parameters H-M
It is a way to show hours and minutes in 3 digits
The two first digits are the hours and the third the tens of minutes.
E.g. 2.4 2 hours 40 minutes
8.0 8 hours 0 minutes
10.3 10 hours 30 minutes
COMPRESSOR
c2 = ON time of fault cycle, when ambient probe is broken
c3 = OFF time of fault cycle, when ambient probe is broken
Minimum time between two connections of the compressor
ON OFF Light
Defrosting Cycles
<
>=
Parameter description
(CON)
SET = Work set point.
Temperature we wish to maintain the machine. Variable between r1
and r2.
r0 = Differential.
When ambient probe temperature >= Set+r0 Compressor ON
When ambient probe temperature <= Set Compressor OFF
r6 = Fan operation on regulation.
Off = Fan does not connect on regulation.
On = Fan is always connected on regulation.
Con= Fan linked to compressor start-up.
(Fan ON if allowed by the temperature given by F0)
F0 = Fan temperature limit.
Direct mode. Relay selected as FAN
Fan OFF on regulation when probe temperature setup in d12
is >= F0.
Fan ON on regulation, when temperature is =< F0 -A0.
Reverse mode. Relay selected as FAI
Fan OFF on regulation when probe temperature setup in d12
is < F0.
Fan ON on regulation, when temperature is >= F0 +A0.
F1 = Stop compressor and Fan if door opened.
No = The fan and compressor do not stop on regulation and
continuous cycle when opening the door.
Yes = The fan and compressor stop on regulation and
continuous cycle when opening the door.
Con = The compressor stop but the fan do not stop on
regulation and continuous cycle when opening the door.
Fan = The fan stop but the compressor do not stop on
regulation and continuous cycle when opening the door.
c0 = Minimum compressor stop time
Minimum time since compressor stops until it is starts again.
c1 = Continuous cycle time.
Duration of a continuous cold cycle.
c4 = Minimum time of working of the compressor
Minimum time since compressor starts until it stops.
c5 =
Minimum time since compressor starts until it starts again.
c6 = Delay Time 2 Compressor
Time since compressor 1 is connected until compressor 2 is
connected, if it is necessary to connect it and if H9=Con
List of parameters
Con Description Units Range Factory
Set Set point Degrees r1 to r2 3.0
r0 Differential or hysteresis Degrees 0,1 to 20 1.0
r1 Minimum value for set point Degrees -99,9 to r2 -50.0
r2 Maximum value for set point Degrees r1 to 302 150
r6 Fan operation Range off /on /con con
F0 Fan stoppage temperature Degrees -99.9 to 302 28.0
F1 Stop compressor & Fan with Option no/yes/Con/Fan yes
door open
c0 Minimum compressor stoppage time Minutes 0 to 240 1
c1 Continuous cycle time h - m 0.0 to 18 1.0
c2 ON time of fault cycle Minutes 0 to 999 5
c3 OFF time of fault cycle Minutes 0 to 999 5
c4 Minimum ON time of the compressor Minutes 0 to 240 0
c5 Minimum time between two Minutes 0 to 240 1
connections of the compressor
c6 Delay time for second compressor Seconds 0 to 999 30
dEF Description Units Range Factory
d0 Cold / Heat mode (KLT13) Range re /in re
d0 Type of defrosting (KLT23, 33 & 43) Range re /in re
d1 Temperature at which defrosting Degrees -99.9 to 302 80.0
will stop
d2 Maximum defrosting time Minutes 0 to 240 30
d3 First Hour of Day for Defrosting h-m 00,0 to 18,0 00.0
d4 Delay of first defrosting Minutes 0 to 999 0
d5 Display on defrosting Range off/on/-d- -d-
d6 Display return limit. Minutes 0 to 240 15
d7 Compressor drip time. Minutes 0 to 240 0
d8 Interval between defrosting. h - m 00,0 to 99,0 8.0
d9 Fan works on defrosting. Range no/yes no
d10 Fan drip time Minutes 0 to 240 0
d11 Minimum Defrosting time Minutes 0 to 240 0
d12 Fan/defrosting control probe Range sd1/sd2/sd3 sd2
d14 Units to count the defrosting cycle Option rt / ct rt
Pro Description Units Range Factory
P0 Temperature scale Option ºC/ºF ºC
P1 Ambient probe 1 calibration Degrees -20,0 to 20,0 0.0
P2 Defrosting probe 2 calibration Degrees -20,0 to 20,0 0.0
P3 Product probe 3 calibration Degrees -20,0 to 20,0 0.0
P4 Decimal point Option no/yes no
P5 Probe to display Range sd1/sd2/sd3 sd1
P6 Probe 2 present Option no/yes yes
P7 Probe 3 present Option no/yes no
ALA Description Units Range Factory
A0 Fan and alarm differential Degrees 0.1 to 20.0 4.0
A1 Maximum alarm temperature Degrees 0.1 to 99.9 8.0
A2 Minimum alarm temperature Degrees 0.1 to 99.9 8.0
A3 Time validation open door or Minutes 0 to 999 11
external alarm
A4 Time without alarm after defrosting h - m 0.0 to 18.0 1.1
A5 Time without alarm after h - m 0.0 to 18.0 1.1
opening the door
A6 Time without alarm h - m 0.0 to 18.0 1.1
after connection
A7 Alarm verification time h - m 0.0 to 18.0 1.1
A8 Probe for alarm Range sd1/sd2/sd3 sd1
Ini Description Units Range Factory
Hor Hour Hours 0 to 23 0
Min Minutes Minutes 0 to59 0
E0 Configure digital input Range off/Al/In/def/ndf def
H0 Factory Settings Range 0 to 3
H1 Master/Slave Range Mst/Slv Mst
H2 Keypad protection Option no/yes no
H3 Delay time on connecting Seconds 0 to 240 0
H4 Address for serial communication Numeric 0 to 999 0
H5 Keyboard code Numeric 0 to 999 0
H6 Type of probe Option ptc / ntc ptc
H7 Relay 2 Setup Option Lit/FAn/ALA/dEF/FAI dEF
H8 Relay 3 Setup Option Lit/FAn/ALA/dEF/FAI FAn
H9 Relay 4 Setup Option Lit/FAn/ALA/dEF/Con Con
H10 HACCP Activated Option no/yes no
HdE Next defrost Time Hours (only read)
MdE Next defrost Time Minutes (only read)
SLINK
In this input we can connect a programming key to read or to write the
parameters. We can also connect a clock module so that the hour of
the thermostat goes with a realtime clock. If we manage the system
with a PC we can connect it to the thermostat through this input with a
communication module.