KEMPOWER T-Serie User manual

T-Series Movable Charger
Charging Station
OPERATING MANUAL

CONTENTS
1
1
1
2
3
4
5
5
5
5
6
7
8
10
12
13
14
14
15
18
19
19
19
19
20
23
1 IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Main risk factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Operational Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Electrical safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Disclaimer on products and services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4 Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Fixed installation (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Setting up the Wi-Fi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Main parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Connector types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 General maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Periodic maintenance and service workshops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3 Troubleshooting and error codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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1 IMPORTANT SAFETY INSTRUCTIONS
1.1 General
SAVE THESE INSTRUCTIONS.
This manual contains important safety instructions for the T-Series Movable Charger, that
shall be followed during installation, operation and maintenance of the unit.
Items in the manual that require particular attention in order to minimize damage and harm
are indicated with the below symbols. Read these sections carefully and follow their
instructions.
Table 1. Safety signs.
Note symbol: Gives useful information to the user.
Mandatory symbol: Describes a mandatory action.
Caution symbol: Describes a situation that may result in damage to the
equipment or system.
Warning symbol: Describes a potentially dangerous situation. If not avoided,
it will result in wounds or fatal injury.
1.2 Main risk factors
Warning! Do not turn OFF the charger if charging is ongoing as it may cause issues to the
vehicle. Follow user guide instructions for correct ending of the charging.
Warning! Only qualified service personnel are allowed to carry out maintenance or
installation work.
Warning! Only an authorized electrician is allowed to carry out electrical work.
Warning! Never release the charging cable from your hand when moving it to or from the
vehicle to prevent damaging the plug or vehicle. After charging place the plug back onto its
holder.
Caution! Do not use the device before it is properly installed and approved for use on the
site in question.
Caution! Always follow local and general safety regulations and procedures.
Caution! Do not use any pressure washing devices or compressed air to clean the device.
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Warning! Never disconnect the T-Series Movable Charger from the mains power supply
while charging. The unit must be always switched to "0" (OFF) prior to disconnection of the
mains power supply.
Caution! Use caution when moving the equipment. The device weight is approximately 135
kg, depending on the configuration.
Caution!
Do not lift the T-Series Movable Charger from its top handles.
Warning! In case of a charging device malfunction after several charging session start
attempts or other unrecognized error, please turn the operation switch to "0" (OFF) but
keep the charger powered UNLESS THERE IS IMMINENT DANGER FOR OPERATOR
SAFETY such as a risk of electrical shock by damaged cables ! Contact MANUFACTURER
dealer, service workshop or sales representative.
Warning! Before opening or removing hatches or cover plates, turn the main switch to OFF
position, disconnect the charging device from the mains and wait about 2 minutes before
continuing.
Warning! Disconnecting the C-Series Charging Power Unit does not cut the AC supply to
the AC Satellite!
1.3 Operational Safety
It is mandatory to read this operating manual and follow its instructions.
The charging voltage is not present at the charging connector pins when the device
is not charging.
The user interface of the T-Series Movable Charger provides the selection of the
charging current according to the power supply source available.
Any electrical work on the charging unit is only allowed to be carried out by an
authorized electrician.
Important notes for safe use
Straighten any loops in the cables.
Do not wrap the cables around the body.
Make sure that faulty and damaged cables and charging connectors are changed
immediately as they can cause risk of electical shock or fire.
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The cable, plugs and other electric devices may be installed or replaced only by an
authorized electrician.
In case of any abnormal behavior of the equipment, such as smoke coming from the
CPU during normal use, stop the use instantly, turn the charger off and contact a
MANUFACTURER service representative to arrange an inspection.
1.4 Electrical safety
These safety instructions are for all personnel using MANUFACTURER’s charging stations
for charging electric vehicles. Read these instructions carefully. The T-Series Movable
Charger combines a Charging Power Unit (CPU) and a cable handling system with the
user interface. Furthermore, the installer and user of the device must follow the instructions
given in the international standards regarding the installation and use of the device type in
question. Always follow your local rules and legislation regarding the installation and use of
high-voltage units.
Follow these instructions to prevent injury or death, or damage to the equipment. Only
qualified electricians are allowed to do electrical installation and maintenance work on the
charging system. Read the installation and service instructions before you start installation
or maintenance work on the T-Series Movable Charger. If you are not a qualified
electrician, do not perform electrical installation or maintenance work.
Important notes for safe use:
Straighten any loops in the cables.
Do not wrap the cables around the T-Series Movable Charger body.
If the charging device is used inside a container, vehicle, or similar confined space
make sure of proper cooling air circulation.
Ensure that the cables are not squashed by heavy objects and that they are not
exposed to sharp edges.
Make sure that faulty and damaged cables and charging connectors are changed
immediately as they can be lethal and may cause electrocution or fire.
Remember that the cables, plugs and other electric devices may be installed or
replaced by authorized persons only.
In case of any abnormal behavior of the equipment, such as smoke coming from the
CPU during normal use, stop the use instantly, turn the charger off and contact a
MANUFACTURER service representative to arrange an inspection.
Never release the charging cable from your hand when moving it to or from the
vehicle to prevent the plug or vehicle to be damaged. After charging always place
plug back to its holder.
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1.5 Environment
The device shall be installed in a location whereas the ingress protection (IP)
classification and ambient operating conditions are within the limits to that of the
device.
Do not expose the device to high temperatures, as this may cause damage to the
device.
If possible, the charger unit should be mounted in such a location that protects it
from direct sunlight to prevent overheating and ageing of the technical parts.
Make sure the airflow to and from the CPU is unrestricted.
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2 INTRODUCTION
2.1 Disclaimer on products and services
Disclaimer
While every effort has been made to ensure that the information contained in this
guide is accurate and complete, no liability can be accepted for any errors or
omissions. MANUFACTURER reserves the right to change the specification of the
product described at any time without prior notice. Do not copy, record, reproduce
or transmit the contents of this guide without prior permission from
MANUFACTURER.
2.2 Notice
This manual provides information on the MANUFACTURER’s charging station and may
refer into one or more standards that may generally apply to charging systems.
Such a reference does not always equal that all of the MANUFACTURER solutions adopt
that standard.
On the component level the reader should refer to the component specifications for the
particular components.
MANUFACTURER may have one or more patents or pending applications protecting the
intellectual property rights mentioned on this operating manual.
All of the information in this manual is subject to change without notice and should not be
constructed as a commitment by MANUFACTURER. This manual is originally written in
English. Other language versions are translated from that document and
MANUFACTURER cannot be held liable for errors in translation.
MANUFACTURER assumes no responsibility for any errors that may appear in the
charging system if local rules and demands have been neglected. In no event shall
MANUFACTURER be liable for direct, indirect, special, incidental or consequential
damages of any nature or kind arising from the use of this manual, nor shall
MANUFACTURER be liable for incidental or consequential damages arising from use of
any software or hardware mentioned in this manual.
2.3 Warranty
The warranty Period is defined in purchase Agreement. Warranty is related to delivered
product (parts) only. Any other material, labor, accommodation and traveling costs are not
included. See more detailed information in the MANUFACTURER warranty terms and
conditions.
MANUFACTURER’s T-Series Movable Charger delivery typically consists one or more T-
Series Movable Charger with connectivity tools. Charging hardware and software together
with power grid, data communication network, multiple electric vehicles and users
comprises a complex entity. Neither supplier liability nor warranty does not include any
consequential damages, see warranty and disclaimer on products and services.
Consumable parts, like cables and connectors are not included in the warranty.
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2.4 Manufacturer
Kempower Oy
Hennalankatu 71
15810 Lahti, Finland
[phone]
[e-mail]
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3 INSTALLATION
This section describes how to take the T-Series Movable Charger into use.
Refer to the Chapter "Technical data" for the power supply requirements.
Table 2.
1 Connect the T-Series Movable Charger to the power supply
outlet.
2 Turn main switch “1” (ON) and wait until the T-Series
Movable Charger is ready for use. The status is indicated
on the display.
3 The T-Series Movable Charger connects automatically to
the mobile data network using the built-in 3G/4G/Wi-Fi
function.
NOTE! The wireless mobile data network and the internet
connectivity rely on your local service provider's network
and its settings. For network specifications, refer to
"Technical data".
4 When the unit is ready to use, please select the power
supply source from the T-Series Movable Charger touch
screen, 32 A or 63 A, according to the site supply. This
selection can be found after pressing the “info” button in
case this feature is activated.
NOTE! this feature can be activated from the ChargeEye
backend system. As default this function is not activated.
5 When the unit is not to be used for a longer period of time -
first turn the "1"/"0" (ON/OFF) start switch, to "0", wait until
all lights are off. Then disconnect the T-Series Movable
Charger from the power supply outlet.
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3.1 Fixed installation (optional)
The T-Series Movable Charger can be fixed in place by securing it with bolts to a mounting
pad or other suitable fixing surface. The fixed installation requires the removal of the
wheels. Site-specific variations in the fixing method may occur.
Ensure that the installation surface is suitable for drilling and bolt fixing, or that it is
otherwise prepared for the fixed installation.
Table 3. Fixed installation.
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1 Mark the fixing hole locations on the mounting surface.
Move T-Series Movable Charger aside before drilling.
2
Drill the fixing holes to the mounting surface.
The hole depth and diameter depend on the fixing
accessory dimensions. The distance between the holes
is 350 mm.
Unit can be installed with a total of 4 anchors, with the
distance between fixing hole rows being also 350 mm.
The hole diameter on front support is 18 mm, the back
support has open hole grooves, use appropriate anchors
and washers.
3 Open the front maintenance hatch with the triangle key
(*).
4 Release the front support securing screws behind the
hatch edge on both sides.
5 Flip the front support down.
6 Fix the front support securing screws behind the hatch
edge on both sides.
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7 Remove the wheels and start removing the axle rod.
Caution! Make sure that the trolley cannot tilt or fall
forward once the wheels are removed.
At first, remove the axle rod only partially (only from the
axle rod hole on the first side).
8 Remove the axle rod fully.
9 Using suitable bolt plugs, washers and bolts, secure the
T-Series Movable Charger in place. The fixing accessory
dimensions and specifications depend on the installation
surface and site conditions.
3.2 Setting up the Wi-Fi
1. Insert one end of the ethernet cable into the network jack of your laptop and other
end to the into the charger cabinet.
2. Configure your laptop’s ethernet port’s IP address manually to 192.168.100.10
(netmask 255.255.255.0, no gateway or DNS settings).
3. Go to the address https://192.168.100.200:8443/ with your web browser (e.g.
Google Chrome) to access the Maintenance Tool. The charger must be powered.
4. Copy and paste the customer or charger-specific key to the text box which is
received separately.
5. Click "Log in".
Note! Do not touch anything on device configuration page.
6. Go to menu (button on left side of kempower text) and network config page.
7. There should be nothing enabled.
8. Enable Wi-Fi and scan network.
9. Type in your password.
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10. Press save and connection to the cloud is established.
11. Disable all other.
12. Enable legacy modem.
13. Press "save".
Note! Network status is not currently in use.
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4 DEVICE
The T-Series Movable Chargers are movable and modular charging solutions for
commercial use. They can be used for charging passenger cars as well as other
compatible machinery. Due to the modular design along with replaceable power modules
and charging connectors, the same T-Series Movable Charger can be customized to
provide the best possible charging result according to your specific preferences and needs.
The T-Series Movable Charger provides 40 kW of pure charging power and allows
simultaneous dual charging with 20 kW from both channels.
Features:
Movable, with wheels in the front.
Front support can be used for fixed installation.
Maximum output power 40 kW (or optionally 2x20 kW in simultaneous dual
charging).
Output voltage 500 V or 800 V (depending on the power module used).
CCS Type 2 or CCS Type 1, CHAdeMO and charging protocols available.
7" touch screen with on-screen user guidance.
User authentication via RFID (Radio-Frequency Identification).
Internet cloud connection via built-in Wi-Fi and mobile data (3G/4G) connection.
Charge status LED indicators.
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4.1 Main parts
1. Charging connectors *
2. RFID reader (RFID = Radio Frequency Identification)
3. Function button
4. 7" touch screen
5. "1"/"0" (ON/OFF) start switch
6. Charge level indicator **
7. Rear support
8. Front support
9. Rating plate
Figure 1. Main parts of the T-Series Movable Charger.
Charge level indicator logic:
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LEDs are green: the charger is ready to charge
LEDs are blue: charging operation ongoing
LEDs are red: an alarm is active.
4.2 Identification
Serial number
Serial number of the device is marked on the rating plate or in another distinctive location
on the device. It is important to make correct reference to the serial number of the product
when ordering spare parts or making repairs for example.
Quick Response (QR) code
The serial number and other device-related identification information may also be saved in
the form of a QR code (or a barcode) on the device. The QR-code is marked on the rating
plate. Such code can be read by a smartphone camera or with a dedicated code reader
device providing fast access to the device-specific information.
4.3 Connector types
Figure 2. 1 = CCS (Type 2), 2 = CHAdeMO, 3 = Type 2
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5 OPERATION
This section describes how to start using the T-Series Movable Charger once the
installation and initial setup are completed. For using the charging device, follow the
device's on-screen instructions.
Refer to the "Installation" section for starting up the T-Series Movable Charger.
Table 4. Start-up and charging of the T-Series Movable Charger.
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1Start-up
Turn on the charging function, by turning operation switch to
“1” (ON) position.
2Charging
Ensure that you have read and understood also the instructions
of the vehicle to be charged.
Select the correct charging connector type. Refer to
chapter “Parts" for connectors.
Attach the connector to the vehicle. Ensure that the
charging connector is properly in place.
(This initiates the T-Series Movable Charger's charging
process. When not charging, the device will remain in standby.)
3 Follow the charging device's on-screen instructions.
4 Identification, if enabled:
Use your RFID-enabled (RFID = Radio-frequency identification)
identification card on the device. The RFID reader is located
just below the touch screen.)
The indentification is asked when the cable is plugged to the
vehicle.
5 When the cable is connected, the following screen will appear
and the communication to the vehicle starts.
6 When the actual charging has started, following screen shall
appear.
You can scan the QR -code with eg. mobile phone and follow the progress of charging
remotely! (This function will open a secured webpage on Your device)
The touch screen user interface of T-series provides information on the charging session.
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When the unit is not to be used for longer period of time, the operator may turn operation
switch from "1" (ON) to "0" (OFF) to have it on safe standby. The charger is still accessible
via the ChargEye Backend for e.g. reading error messages and also software updates are
possible.
Figure 3. When the mobile charger is to be moved to another location first turn the operation switch to "0" (OFF) and then unplug the mains
supply cable.
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6 TROUBLESHOOTING
See maintenance manuals for more information regarding troubleshooting.
Figure 4. The charger display shows the error codes that help your service partner to fix the problem. These Error codes are also available in
ChargEye back-end.
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