Kemppi KempArc Pulse 350 User manual

Operating manual • English
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KempArc™ Pulse 350, 450
DT 400
PT

EN
OPERATING MANUAL
English
KempArc Pulse 350, 450 / © Kemppi Oy / 1044

EN
CONTENTS
1. INTRODUCTION ..................................................................................................................................3
1.1 General.................................................................................................................................................................3
1.2 About KempArc Pulse products........................................................................................................3
2. INSTALLATION......................................................................................................................................4
2.1 Before use ..........................................................................................................................................................4
2.2 Machine introduction ...............................................................................................................................4
2.3 Positioning of the machine...................................................................................................................5
2.4 Distribution network .................................................................................................................................5
2.5 Connecting cables.......................................................................................................................................6
3. OPERATION CONTROL ...............................................................................................................9
3.1 Main switch I/O..............................................................................................................................................9
3.2 Pilot lamps.........................................................................................................................................................9
3.3 Operation of cooling fan.........................................................................................................................9
4. USING THE MACHINE................................................................................................................10
4.1 setup panel K 60 – layout....................................................................................................................10
4.2 Setup panel K 60........................................................................................................................................10
4.3 Welding parametres and functions .............................................................................................12
4.4 KF 62 panel overview .............................................................................................................................19
5. KF 62 PANEL BUTTON FUNCTIONS........................................................................20
5.1 ON / OFF Button.........................................................................................................................................20
5.2 Dynamics Button.......................................................................................................................................21
5.3 Gas Test Button ...........................................................................................................................................21
5.4 Wire Inch Button........................................................................................................................................21
5.5 Channel -..........................................................................................................................................................21
5.6 Channel +........................................................................................................................................................21
5.7 Save Button....................................................................................................................................................22
5.8 Extra functions Button...........................................................................................................................22
5.9 Control display ............................................................................................................................................22
5.10 Power encoder potentiometer........................................................................................................22
5.11 Arc length/voltage/adjustment potentiometer.................................................................22
5.12 Getting started............................................................................................................................................23
6. BASIC TROUBLESHOOTING..............................................................................................25
7. OPERATION DISTURBANCES..........................................................................................26
7.1 Operation of the overload protection........................................................................................26
7.2 Control fuses.................................................................................................................................................26
7.3 Under and over voltages in the mains supply.....................................................................26
7.4 Loss of a phase in the mains supply...........................................................................................26
8. MAINTENANCE..................................................................................................................................26
8.1 Daily maintenance....................................................................................................................................26
8.2 Period maintenance................................................................................................................................27
8.3 Service shop maintenance.................................................................................................................27
9. DISPOSAL OF THE MACHINE ..........................................................................................27
10. ORDERING NUMBERS...............................................................................................................28
11. TECHNICAL DATA...........................................................................................................................29
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1. INTRODUCTION
1.1 GENERAL
Congratulations on choosing the KempArc™ Pulse welding equipment. Used correctly,
Kemppi products can signicantly increase the productivity of your welding, and provide
years of economical service.
This operating manual contains important information on the use, maintenance and safety of
your Kemppi product. The technical specications of the equipment can be found at the end
of the manual.
Please read the manual carefully before using the equipment for the rst time. For your
own safety and that of your working environment, pay particular attention to the safety
instructions in the manual.
For more information on Kemppi products, contact Kemppi Oy, consult an authorised Kemppi
dealer, or visit the Kemppi web site at www.kemppi.com.
The specications presented in this manual are subject to change without prior notice.
Important notes
Items in the manual that require particular attention in order to minimise damage and
personal harm are indicated with the ’NOTE!’ notation. Read these sections carefully and follow
their instructions.
1.2 ABOUT KEMPARC PULSE PRODUCTS
KempArc Pulse 350 and 450 are CC/CV welding power sources designed for demanding
professional use. They are suitable for synergic Pulsed MIG/MAG, synergic 1-MIG/MAG
and basic MIG/MAG. K 60 setup panel is included in the delivery for selecting, setting and
managing the welding system prior to and during system use.
KempArc Pulse 350/450 product range oers both technical and commercial welding
solutions matching a wide range of applications from sheet metal fabrication to heavy
industry segments.
KempArc DT 400 is a wire feeding device that feeds welding wire to the welding robot at the
speed it requires at any time. For more information on using the wire feeder and its functions,
see“Wire feeder”.
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2. INSTALLATION
2.1 BEFORE USE
The product is packed in specially designed transport cartons. However, before use always
make sure the products have not been damaged during transportation.
Product packaging material is recyclable.
NOTE! When moving the welding machine, always lift it from the handle, never pull it from the
welding gun or other cables.
Operating environment
This machine is suitable for both indoor and outdoor use. Always make sure that the air ow
to the machine is unrestricted. The recommended operating temperature range is -20…
+40°C.
Please ensure you read the safety instructions concerning operating environments supplied in
this manual.
2.2 MACHINE INTRODUCTION
6,3A
1.
2. 3.
4. 8.
10.
11. 12. 13. 14.
5.
7.
9.
6.
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1. Setup panel K 60
2. Main switch I/O - On/O
3. Signal lamp I/O - On/O
4. Warning lamp for thermal protection
5. Welding cable connection - negative pole
6. Welding cable connection + positive pole
7. Control cable connection
8. Fuse – 6.3 A delayed
9. Control cable connection
10. Mains power cable
11. Robot control connection
12. Wire feeder connection
13. Through put connection
14. Analog connection
2.3 POSITIONING OF THE MACHINE
Place the machine on a rm, dry and level surface. Where possible, do not allow dust or other
impurities to enter the machines cooling air ow. Preferably site the machine above oor level;
for example on a suitable carriage unit.
Notes for positioning the machine
• The surface inclination should not exceed 15 degrees.
• Ensure the free circulation of the cooling air. There must be at least 20 cm of free space in
front of and behind the machine for cooling air to circulate.
• Protect the machine against heavy rain and direct sunshine.
NOTE! The machine should not be operated in the rain as the protection class of the machine, IP23S,
allows for outside preserving and storage only.
NOTE! Never aim metallic grinding spray/sparks towards the equipment.
2.4 DISTRIBUTION NETWORK
All regular electrical devices without special circuits generate harmonic currents into
distribution network. High rates of harmonic current may cause losses and disturbance to
some equipment.
KempArc Pulse 350 and 450:
This equipment complies with IEC 61000-3-12 provided that the short-circuit power Ssc is
greater than or equal to 5.5 MVA at the interface point between the user’s supply and the
public suply network. It is the responsibility of the installer or user of the equipment to ensure,
by consultation with the distribution network operator if necessary, that the equipment is
connected only to a supply with a short-circuit power Ssc greater than or equal to 5.5 MVA.
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2.5 CONNECTING CABLES
NOTE! Always check before use that the interconnecting cable, shielding gas hose, earth return
lead/clamp, and mains cable is in a serviceable condition. Ensure that connectors are correctly
fastened. Lose connectors can impair welding performance and damage connectors.
2.5.1 Water cooled system: KempArc Pulse + DT 400 + KempCool 10
1.
9.
9.
10.
11.
5.
7.
2.
3.
4.
8.
6.
1. DT 400 wire feed unit
2. KempArc Pulse power source
3. KempCool water cooler and power connection
4. Robot controller
5. Gas supply
6. Liquid cooled welding Gun
7. Power cable
8. Earth return lead and clamp
9. Wire feeder connection
10. Robot control connection
11. KF 62 remote panel (optional)
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2.5.2 Gas cooled system: KempArc Pulse + DT 400
1.
4.
6.
7.
2.
8.
3.
5.
1. DT 400 wire feed unit
2. KempArc Pulse power source
3. Gas supply
4. Gas cooled welding Gun
5. Power cable
6. Earth return lead and clamp
7. KF 62 remote panel (optional)
8. Robot controller
2.5.3 Connecting to mains power
KempArc power sources are delivered as standard with 5 meters of mains power cable. No
mains plug is tted at the Kemppi factory.
NOTE! If local country based regulations state an alternative power cable is required, the mains
cable must be replaced in conformity with the regulations. Connection and installation of the
mains cable and plug, should only be carried out by a suitably qualied person.
Remove the machine cover plate to enable mounting of a mains cable. KempArc Pulse power
sources can be connected to the mains supply of 400 V 3~ .
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If changing the mains cable take into consideration the following:
The cable is entered into the machine through the inlet ring on the rear panel of the machine
and fastened with a cable clamp. The phase conductors of the cable are coupled to connectors
L1, L2 and L3. The earth protection coloured green-yellow is coupled to the marked connector.
If you are using 5-lead cable, do not connect the neutral conductor.
*) In cables of S type there is a protective grounding conductor coloured green-yellow.
2.5.4 Connecting welding and earthing cables
The power source has two welding cable and control cable connectors. With them, the
welding robot’s welding torch and, if necessary, a manual welding torch for tack welding can
be connected to the power source.
Connect the welding and earthing cables as follows.
1. Connect the power source to the electric network according to the instructions above.
2. Connect the earthing cable to the earthing connector .
3. Connect the welding cable to the welding current connector.
NOTE! Do not overload the welding cables, as an overload may cause voltage loss and
overheating.
You can conect the control cables of manual welding wire feeders or the control cable of a
remote controller to the control cable connectors.
Before starting the welding, connect the earth clamp directly to the work piece in such a way
as to maximise the contact surface of the clamp. The point of connection must be unpainted
and free of corrosion.
2.5.5 Welding and earth return cables
Kemppi always recommend the use of high quality copper cables with a suitable cross-
sectional area. Cable size should be selected depending on the intended welding application.
50mm copper welding cables may be used for low duty work in basic or Synergic 1-MIG.
However when using Pulse MIG/MAG process, and or longer cables, and or higher welding
power, voltage loss increases, and therefore smaller cross sectional interconnecting power and
return cables will restrict the welding performance of your machine.
• KempArc Pulse 350: 70 to 90 mm²
• KempArc Pulse 450: 70 to 90 mm²
The enclosed table shows typical load capacities of rubber insulated copper cables, when
ambient temperature is 25 °C and the cable temperature is 85 °C.
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Cable Duty cycle ED Voltage loss / 10 m
100 % 60 % 30 %
70 mm² 355 A 460 A 650 A 0.25V / 100 A
95 mm² 430 A 560 A 790 A 0.18V / 100 A
Do not overload welding cables due to voltage losses and heating.
NOTE! Always check the serviceability of the earth return cable and clamp. Ensure the metal
surface to which the cable is connected is clean from metal oxide or paint. Check the connector to
the power source is fastened correctly.
2.5.6 Interconnection with wire feeder
Kemppi provide a choice of interconnection cable sets for dierent environments. Only
materials that meet the demands of Kemppi's international markets are used in their
construction.
Used correctly, Kemppi cables sets ensure high welding performance and serviceability.
Before use, always ensure the cable set is in good condition and that connectors are correctly
fastened. Loose connections reduce welding performance and may result in damage to
connectors due to heating eects.
For correct connection and conguration of cable sets, please refer to schematic drawings:
2.4.1 and 2.4.2
NOTE! KempArc Pulse 350/450 power sources are designed to be used ONLY with DT 400 wire feed
unit and KF 62 control panel.
3. OPERATION CONTROL
3.1 MAIN SWITCH I/O
When you turn the on/o switch into I -position, the pilot warning lamp is illuminated and
the machine is ready for use. Always turn the machine on and o with the power source mains
switch. Never use the mains plugs as a switch.
3.2 PILOT LAMPS
The pilot lamps of the machine report its operational state:
The green pilot lamp when lit, indicates that the machine is switched on and ready for
use, and that it is connected to the mains supply with the power source main switch in the
I-position.
When lit, the orange lamp indicates that the thermal protection circuit has been activated due
to higher than normal working loads that exceed the rated duty cycle. The cooling fan will
continue to run and cool the machine down. When the lamp is o the machine is again ready
to weld.
3.3 OPERATION OF COOLING FAN
KempArc Pulse power sources incorporate two simultaneously operating fans.
• The fan is started momentarily when the main switch is placed into position - I.
• The fan will start during welding as the machine reaches operational temperature, and
it will run for 1 to 10 minutes after the welding has stopped, depending on the welding
cycle completed.
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4. USING THE MACHINE
Welding applications vary, so the equipment must adapt. KempArc Pulse features K 60
interface, a clear and logical LCD menu display. Arc Wizard menu allows the operator to rene,
adapt and manage the arc process and system function before, during and after welding.
4.1 SETUP PANEL K 60  LAYOUT
CHANNEL
MENU
F1 F2 F3
CHANNEL
INFO
WF #
1. 4.
5.6.
2. 7. 3.
8.
4.2 SETUP PANEL K 60
The following information details K 60 panel operation and set-up.
Introduction to K 60 button functions
1. SwitchK 60 ON/OFF by long pressingonthis button(approximately5seconds).Alsoreturns
channel information display by short press.
NOTE! For true on/o switching of the mains power, use the main switch I/O - On/O located on
the front of the power source.
2. Welding channel (job) selection.There are 100 memory channels available. If the channel is
empty you can create a new (job) channel by pressing the key below the LCD screen text
stating NEW.
3. MENU button for entering the main menu list. Proceed following the LCD screen menu
guidance.
4. Potentiometer for making adjustments to selected values
5. Up/down arrow keys for moving vertically in the menu structure
6. Pre-programmed menu shortcut keys
• F1 for displaying channel information
• F3 for selecting another parallel connected wire feeder sub system as a setup target.
7. LCD menu display
8. Soft key buttons. Function according to the menu location/task.
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K 60 Main menu list
Value range Factory setting Description
Edit Channel for making changes to existing welding channel
Weld Data for checking out the values of the last weld
Special settings for adjusting special welding parametres
System Config Menu for device conguration and information
Language for selecting your menu language
Select Feeder (WF#) for selecting another parallel wire feeder as a
setup target
K 60 Robot menu list
Interface Version* 1 – 99 1 signal frame selection
Voltage Scaling 0 – 5000 0
WSF Scaling 0 – 5000 0
Current Scaling 0 – 5000 0
EM Stop Logic** 0 or 1 0
Door Switch On** 0 or 1 0
LimitFunctions Menu**
Current Tol 50 A not in use in interface version 1
Voltage Tol 5.0V not in use in interface version 1
CurrentTolTime 1.0 s not in use in interface version 1
WSF Tol Time 1.0 s not in use in interface version 1
Gun Menu
Front Pull ON or OFF OFF
Test Menu
Wire Inch 1 – 20 m/min 1 m/min adjustment with the control knob
Gas Test press the button
* For more information, contact [email protected]
** Not in use in Interface version 1
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4.3 WELDING PARAMETRES AND FUNCTIONS
4.3.1 Welding parametres (In Edit Channel menu 2/6)
MIG
WFSpeed 0.7 – 25 m/min 0.05 m/min steps whenWFSpeed < 5 m/min and
0.1 m/min steps whenWFSpeed > 5 m/min
WFS-Max Set the limit for maximumWFSpeed
WFS-Min Set the limit for minimumWFSpeed
Voltage 8 – 50V 0.1V steps Controls the length of the arc
Dynamics -9 – 9 Factory setting is 0 Controls the short circuit behaviour of the arc.The lower
the value the softer the arc is.The higher the value the
rougher the arc is.
1-MIG
WFSpeed 0.7 – 25 m/min 0.05 m/min steps whenWFSpeed < 5 m/min and
0.1 m/min steps whenWFSpeed > 5 m/min
WFS-Max Set the limit for maximumWFSpeed
WFS-Min Set the limit for minimumWFSpeed
FineTuning Factory setting is 0
( = curve point)
Adjusts the arc voltage of the curve within certain
limits. In other words, it adjusts the length of the arc
within certain limits
FineTuningMax 0 – 9 0.5 steps Set the limit for maximum arc length
FineTuningMin -9 – 0 0.5 steps Set the limit for minimum arc length
Dynamics -9 – 9 Factory setting is 0 Controls the short circuit behaviour of the arc.The lower
the value the softer the arc is.The higher the value the
rougher the arc is.
PULSE MIG
WFSpeed 0.7 – 25 m/min 0.05 m/min steps whenWFSpeed < 5 m/min and
0.1 m/min steps whenWFSpeed > 5 m/min
WFS-Max Set the limit for maximumWFSpeed
WFS-Min Set the limit for minimumWFSpeed
FineTuning Factory setting is 0
( = curve point)
Adjusts the base current of the curve in certain limits.
In other words, it adjusts the length of the arc in certain
limits.
FineTuningMax 0 – 9 0.5 steps Set the limit for maximum arc length
FineTuningMin -9 – 0 0.5 steps Set the limit for minimum arc length
Dynamics -9 – 9 Factory setting is 0 Controls the short circuit behaviour of the arc.The lower
the value the softer the arc is.The higher the value the
rougher the arc is.
Pulse Current -10% – 15% Factory Setting
is 0%
Reduces the pulse current of the curve at the maximum
10% and raises it at the maximum 15%.
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DOUBLE PULSE MIG
WFSpeed 0.7 – 25 m/min 0.05 m/min steps whenWFSpeed < 5 m/min and
0.1 m/min steps whenWFSpeed > 5 m/min
WFS-Max Set the limit for maximumWFSpeed
WFS-Min Set the limit for minimumWFSpeed
FineTuning Factory setting is 0
( = curve point)
Adjusts the base current of the curve in certain limits.
In other words, it adjusts the length of the arc in certain
limits.
FineTuningMax 0 – 9 0.5 steps Set the limit for maximum arc length
FineTuningMin -9 – 0 0.5 steps Set the limit for minimum arc length
Dynamics -9 – 9 Factory setting is 0 Controls the short circuit behaviour of the arc.The lower
the value the softer the arc is.The higher the value the
rougher the arc is.
Pulse Current -10% – 15% Factory Setting
is 0%
Reduces the pulse current of the curve at the maximum
10% and raises it at the maximum 15%
DPulseAmp 0.1 – 3.0 m/min Factory setting is
CURVE
Adjusts the amplitude of theWFSpeed in 0.1 m/min
steps.Value comes fromWelding Curve.
DPulseFreq 0.4 – 8.0 Hz Factory setting is
CURVE
Adjusts the frequency of the double pulse in 0.1 Hz
steps.Value comes fromWelding Curve.
WISEROOT / WISETHIN)
WFSpeed 0.7 – 14 m/min 0.05 m/min steps whenWFSpeed < 5 m/min and
0.1 m/min steps whenWFSpeed > 5 m/min
WFS-Max Set the limit for maximumWFSpeed
WFS-Min Set the limit for minimum WFSpeed
BaseCurrent Adjusts the base current of the curve in certain limits. In
other words, it adjusts the“length of the arc”in certain
limits.
BaseCurrentMax 0 – 50 % 1% steps Set the limit for maximum“arc length”
BaseCurrentMin -50 – 0 % 1% steps Set the limit for minimum“arc length”
FormingPulse Adjusts the forming pulse current of the curve in certain
limits. In other words, it controls arc pressure.
FormingPulseMax 0 – 50 % 1% steps Set the limit for maximum forming pulse current
FormingPulseMin -50 – 0 % 1% steps Set the limit for minimum forming pulse current
StartTime -9 – 9 Factory setting is
CURVE
Set how long arc behaves like normal synergic MIG/
MAG prosess after the arc start. It gives heat for the arc
start.
StartVoltage Set the arc voltage which is used during StartTime.
In other words, it adjusts the length of the arc during
StartTime.
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4.3.2 Welding functions
OTHER PROCESSES (In Edit Channel menu 3/6)
HotStart ON, OFF or USER Factory setting is USER =>
USER can freely choose is the
HotStart ON or OFF
HOTStartLevel -50 – 100 % 1 % steps. Factory setting 40 %
Hot 2T Time 0 – 9.9 s 0.1 s steps. Factory setting 1.2 s
CraterFill ON, OFF, USER Factory setting is USER =>
USER can freely choose is the
CraterFill ON or OFF
CraterStart 10 – 250% Factory setting is 100% Set the level of the curve where the crater
lling will start
CraterFillEnd 10 – 250 %, not
higher than start
1 % steps. Factory setting 30% Set the level of the curve where the crater
lling will end.
CraterTime 0.0 – 10.0 s 0.1 s steps. Factory setting 1.0 s CrateFill SlopeTime
Creep Start 10 – 99% 1% steps. OFF, CURVE
(OFF = 100%)
Factory setting is CURVE (Creep Start value
comes fromWelding Curve).
StartPower -9 – 9 Factory setting is 0 Adjusts arc ignition
WISEROOT / WISETHIN
HotStart ON, OFF or USER Factory setting is USER =>
USER can freely choose is the
HotStart ON or OFF
HOTStartLevel -50 – 100 % 1 % steps. Factory setting 40 %
Hot 2T Time 0 – 9.9 s 0.1 s steps. Factory setting
1.2 s
CraterFill ON, OFF, USER Factory setting is USER =>
USER can freely choose is the
CraterFill ON or OFF
CraterStart 10 – 250% Factory setting is 100% Set the level of the curve where the crater
lling will start.
CraterFillEnd 10 – 250 %, not
higher than start
1 % steps. Factory setting 30%
CraterTime 0.0 – 10.0 s 0.1 s steps. Factory setting
1. 0 s
Creep Start 10 – 99% 1% steps. OFF, CURVE
(OFF = 100%)
Factory setting is CURVE (Creep Start value
comes fromWelding Curve).
ADVANCED FUNCTIONS
WisePenetration ON or OFF Penetration control selection
Penet%(123A) -30 – 30 % Factory setting: 0 % Wise penetration percent setting. Set
penetration Current.
WiseFusion ON or OFF WiseFusion selection
WiseFusion% 20 - 60 % or CURVE Factory setting is CURVE WhenWISE FUSION is ON it controls the
amount of short circuits in the arc.The
lower the value there will be less short
circuits in the arc.The higher the value
there will be more short circuits in the arc.
MatchLogLevel -50 – 100% Set the“MiniLog level”
Only in use in case of manual feeder.
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SYSTEM CONFIG MENU (In Main menu 4/7)
Water Cooling Water Cooler control:
OFF / AUTO / ON.
Factory setting: AUTO OFF:Water Cooler always OFF.
AUTO: Water Cooler automatic control
ON.Water Cooler starts when welding
starts and is turned o after a delay when
welding stops.
ON:Water Cooler is always ON.
Cable Length Cable length: 10m -
100m, 5m steps.
Factory Setting: 10m. Welding cable loop length setting for
optimising arc control.
FineCalib FineTuning
Calibration Point:
0V/100A –
100V/100A,
1V steps.
Factory Setting: 10V/100A. Compensation for varying cable resistance.
System Clock System Clock Settings.
Device
Information
System Device information:
DevSW: Unit SoftwareVersion.
SysSW: System SoftwareVersion (Base software version).
BootSW: Boot SoftwareVersion.
SW Item: Software Item Number (IFS number).
Serial: Device Serial number.
Prog: Programmer name
Date: Programming date.
Restore Settings User 1 (one of ten users) Channel:
Selected user can restore to his backup memory channels one by one.
Other users’memory channels remain untouched.
Setup settings remain untouched.
User 1 (one of ten users) All Channels:
Selected user can restore all of his backup memory channels (0-9) at one time.
Other users’memory channels remain untouched.
Setup settings remain untouched.
RestoreTo Factory:
All channels (of all users) are removed.
All users’backup channels are removed.
All setup settings are set to defaults.
Licence Code Entering Licence Code numbers:
Up/Down arrows are used to select the code number position.
Pulse encoder is used to select the code number (0-255) to be entered.
Soft Key Button on the right is used to activate the license number (after all numbers have been
entered). In case the code was wrong the earlier view will be displayed.
WeldData Delay Adjustment Range:
1s – 60s
1s steps.
Factory Setting: 20s. Denes how long theWeld Data is
displayed afterWelding Ends.
Weld Data display is also turned o when
pulse encoder is turned or any button is
pressed.
Display Delay Adjustment Range:
1 – 20
1 steps.
Factory Setting: 10. Denes how long time the information is
displayed (like:“Setting Saved”text). This is
not always the exact time.
Pre Gas Time Pre GasTime setting:
0.0s – 9.9s – CURVE,
0.1s steps.
Factory Settings: CURVE. CURVE: Pre Gas time is read from the
Welding Curve.
0.0 - 9.9s: User Pre Gas time setting.
Post Gas Time Post GasTime setting:
0.0s – 9.9s - CURVE
0.1s steps.
Factory Settings: CURVE. CURVE: Pre Gas time is read from the
Welding Curve.
0.0 - 9.9s: User Post Gas time setting.
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ADMINISTRATOR MENU (In Main menu 2/7, User Identication)
Change PIN Code Administrator pin code
change.
Factory PIN code: 0000.
Ask PIN PIN code inquiry selection:
OFF / StartUp / Menu
Factory Setting: OFF OFF: No PIN code inquiry.
StartUp: Setup panel (K 60) always
asks for the PIN code when the
machine is turned on. KF 62 is not
aected and always works without
PIN.
Menu: Setup panel (K 60) asks
every time for PIN code when MENU
button is pressed and when the
display is in channel info mode i.e.
in start-up view. PIN code inquiry is
made only once when entering the
menu. After that the menu button
can be pressed any time without PIN
inquiry.
BUTTON FUNCTIONS
ON / OFF Button Short Press: Panel returns to default start-up display view (Channel info display).
Long Press:When setup panel (K 60) is ON => Setup panel and all KF 62 panels are turned OFF.
When setup panel is OFF => Setup panel and all KF 62 panels are turned ON.
Pressed while machine is turning ON: Restore to factory shortcut. Panel will ask conrmation to
restore factory setting.
If Setup panel is OFF and some other KF 62 panel is turned ON the Setup Panel turns also ON and will
be linked automatically to this KF panel (WF# function).
F1 Button F1 button gives further information of selected memory channel.
Pressed while machine is turned ON: Restore language selection to English.
F3 Button (WF#) F3 button can be used to selectWire Feeder.
Panel allows selecting only those WF numbers that are found connected on the sys-tem.
Channel +/- Memory channel selection.
Up/Down Button Moving Up/Down in menu.
Right/Left
selection buttons
(Soft Keys)
Button function depends on where in menu you are.
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Welding software delivery prole
KempArc Pulse is designed to allow customer specied welding software choice. Following
delivery and installation your machine will include welding software specied at the point
of order. Detailed in the table below are typical welding curves available. If the delivery
specication is focused to a specic project and you wish to up-date the machine in future,
you can select additional welding software from the Wise and Match software menu. Order
and load these software products to your machine with Kemppi DataGun eld program
device.
Wise and Match products provide optional welding application solutions. Wise and Match
products menu includes special weld process for (1) root pass and (2) thin plate welding, (3)
auto power regulation and (4) arc length recognition, (5) system lock function, plus additional
base material curves and optional panel function. With Wise and Match you can turn
something special into something unique.
1. WiseRoot – A 9991011
2. WiseThin – A 9991013
3. WisePenetration – A 9991010
4. WiseFusion – A 9991015
WORK PACK. The welding table below details Work Pack delivery option. Additional welding
software products can be purchased and added later if required.
Group N:o Pulse 1-MIG Wire ø mm Material Gas
Alu A01 X X 1 AlMg5/AlMgMn Ar
Alu A02 X X 1.2 AlMg5/AlMgMn Ar
Alu A12 X X 1.2 AlSi5/AlSi12 Ar
Fe F03 X X 1 Fe Ar+18–25%CO
Fe F04 X X 1.2 Fe Ar+18–25%CO
Ss S03 X X 1 Ss-316/308 Ar+2%CO
Ss S04 X X 1.2 Ss-316/308 Ar+2%CO
Ss S06 X 1 Ss-316/308 Ar+2%CO
Fe R04 X 1.2 FeFC_Rut Ar+18–25%CO
Fe M04 X 1.2 FeMC Ar+18–25%CO
Ss S84 X 1.2 FC-316 Ar+25%CO
Additional welding curves available. Further welding curves are available upon request
through Kemppi Match products system.
Group N:o Pulse 1-MIG Wire ø mm Material Gas
Alu A13 X X 1.6 AlSi5/AlSi12 Ar
Fe F01 X X 0.8 Fe Ar+18–25%CO
Fe F02 X X 0.9 Fe Ar+18–25%CO
Ss S73 X 1 Inc625/SMO Ar+He+CO
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Kemppi Wise products are welding process solutions. WiseRoot and WiseThin process group
curves are listed below.
Group N:o WiseRoot WiseThin Wire ø mm Material Gas
Fe F01 X 0.8 Fe Ar+18–25%CO
Fe F02 X X 0.9 Fe Ar+18–25%CO
Fe F03 X X 1 Fe Ar+18–25%CO
Fe F04 X X 1.2 Fe Ar+18–25%CO
SS S03 X X 1 SS-316/308 Ar+2%CO
SS S04 X X 1.2 SS-316/308 Ar+2%CO
Cu C03 X 1 CuSi3 Ar
Cu C13 X 1 CuAl8 Ar
Fe F21 X 0.8 Fe CO
Fe F22 X X 0.9 Fe CO
Fe F23 X X 1 Fe CO
Fe F24 X X 1.2 Fe CO
Ss S01 X 0.8 Ss-316/308 Ar+2%CO
Ss S02 X X 0.9 Ss-316/308 Ar+2%CO
Ss S12 X 0.9 Ss-316/308 Ar+He+CO
Ss S13 X 1 Ss-316/308 Ar+He+CO
Ss S14 X 1.2 Ss-316/308 Ar+He+CO
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KempArc Pulse 350, 450 / © Kemppi Oy / 1044