Kenmore 625.381560 User manual

Part No.7288057 (Rev. E 10/27/06)
• Warranty
• Installation
• How It Works
• Care Of
• Specifications
• Repair Parts
Reverse Osmosis
System
Sears, Roebuck and Co., 3333 Beverly Road, Hoffman Estates, IL 60179 USA
www.KenmoreWater.com
Repair or Parts ? Call toll free 1-800-366-7278
See back cover for other Sears service numbers.
Caution:
Read and follow all safety rules and operating
instructions before first use of this product.
MODEL NO. 625.381560
UltraFilter 450
OWNER'S MANUAL
PRINTED IN U.S.A.
SAVE THIS MANUAL
Questions ?
Visit www.KenmoreWater.com
or call toll free 1-800-426-9345 (M - F, 7AM - 8 PM CST)
System Tested and Certified by NSF International against NSF/ANSI
Standard 42 and 58. See perfomance data sheet for details.

2
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ONE YEAR FULL WARRANTY ON REVERSE OSMOSIS SYSTEM
When installed, operated and maintained according to all instructions supplied with the product, if this
Reverse Osmosis System fails due to a defect in material or workmanship within one year from the date of
purchase, call 1-800-4-MY-HOME to arrange for free repair (or replacement if repair proves impossible).
This warranty does not include filter cartridges or the Reverse Osmosis membrane, which are expendable
items.
This warranty applies only while this product is in use in the United States.
This warranty gives you specific legal rights, and you may have other rights which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
13-5/8”
13-1/2” 11”
4”
14”
Dimensions
Warranty

3
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Table of Contents
Safety Guides
Unpack and Check Shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
What Your Reverse Osmosis System Will do . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Plan Your Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Overview and Site Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Step 1-Install Supply Water Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Step 2-Install Reverse Osmosis Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-10
Step 3-Install Reverse Osmosis Filter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Step 4-Install Storage Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Step 5-Install Reverse Osmosis Faucet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-13
Step 6-Connect Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-15
Step 7-Sanitize, Pressure Test, Purge System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-17
How Your Reverse Osmosis Water System Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18-19
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-21
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24-25
Exploded View & Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26-27
BRead all steps and guides carefully before installing
and using your reverse osmosis system. Follow all
steps exactly to correctly install. Reading this manual
will also help you to get all the benefits from the
reverse osmosis system.
BDo not attempt to use this product to make safe
drinking water from non-potable water sources. Do
not use the system on microbiologically unsafe water,
or water of unknown quality without adequate disin-
fection before or after the system. This system is certi-
fied for cyst reduction and may be used on disinfec-
ted water that may contain filterable cysts.
BCheck with your local public works department for
plumbing and sanitation codes. You must follow their
guides as you install the system. Follow your local
codes if they differ with guides in this manual.
BThis system shall only be used for arsenic reduction
on chlorinated water supplies containing detectable
residual free chlorine at the system inlet. Water sys-
tems using an inline chlorinator should provide a one
minute chlorine contact time before the RO system.
BThis system is acceptable for treatment of influent
concentrations of no more than 27 mg/L nitrate and 3
mg/L nitrite in combination measured as N and is cer-
tified for nitrate/nitrite reduction only for water sup-
plies with a pressure of 280 kPa (40 psig) or greater.
BThe reverse osmosis system works on water pressures
of 40 psi (minimum) to 100 psi (maximum). If your
house water pressure is over the maximum, install a
pressure reducing valve in the water supply pipe to
the reverse osmosis system.
BDo not install the reverse osmosis system outside, or
in extreme hot or cold temperatures. Temperature of
the water supply to the reverse osmosis system must
be between 40_F and 100_F. Do not install on hot
water.
BRead the other limits (pH, hardness, etc.) in the speci-
fications and be sure your water supply conforms.
BThe reverse osmosis membrane contains a preserva-
tive for storage and shipment. Be sure to purge as
instructed on page 17 before using product water.

4
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Unpack and Check Your Carton
INSPECT SHIPMENT
Your Reverse Osmosis Drinking Water System is shipped
complete in one carton. Remove all items from your
shipping carton.
Check all items against the packing list below. Note any
items lost or damaged in shipment. Note any damage to
the shipping carton. Refer to the exploded view and
parts list in the back of the manual for the part names
and numbers of missing or damaged items. If problems
exist, refer to the website or the toll free number listed
throughout this manual.
Keep the small parts in the parts bag until you are ready
to install them.
NOTE: Codes in the state of Massachusetts require
installation by a licensed plumber and do not permit the
use of saddle valves.
If you live in the state of Massachusetts, review plumb-
ing code 248-CMR of the Commonwealth of
Massachusetts before proceeding with the installation.
Packing List
Water Storage Tank
Reverse Osmosis Assembly
Bag Assembly Bag Assembly
Bag Assembly
Drain Adaptor Kit
Coin
Battery
Reverse Osmosis Faucet Assembly
with black and blue tubes attached
Dropper
Tank
Connector
Nitrate/Nitrite
Test Kit Thread Sealing Tape
Green supply tube
Hanger Brackets
Saddle Valve

5
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What Your Reverse Osmosis System Will Do
Plan Your Installation
Tools Needed
Adjustable Wrench
Phillips Screwdriver
Drill & Drill bits, if required
Large Adjustable Jaw Pliers or Pipe Wrench
Flathead Screwdriver
Tape Measure
Your Reverse Osmosis (RO) Drinking Water System is a
water treatment unit. It uses household water pressure to
reverse a natural physical process called osmosis. Water,
under pressure, is forced through a semi-permeable
membrane where minerals and impurities are filtered
out. Clean drinking water goes to the faucet or storage,
while minerals and impurities are sent to the drain with
RO waste water. The minerals and impurities are meas-
ured in water as total dissolved solids (TDS).
The system includes replaceable pre and postfilter sedi-
ment-carbon cartridges. The prefilter reduces sand, silt,
dirt, rust particles, other sediments, and chlorine from
the water supply before it can enter the RO membrane.
The postfilter reduces any tastes and/or odors that may
remain in the water, after passing through the RO mem-
brane, and just before going to the RO faucet. To prevent
water waste, an automatic shutoff valve closes when the
RO faucet is closed and the storage tank is full.
Your reverse osmosis system gives you a continuous
supply of sparkling clear, delicious water for drinking,
cooking and other uses. Foods will look and taste better
too. Having high quality RO product water at your fin-
gertips eliminates the need to buy bottled water. The
storage tank holds over 2 gallons of RO product water
for your needs.
PLAN YOUR INSTALLATION
It is recommended to read through the entire manual
before beginning your installation. Follow all steps exact-
ly. Reading this manual will also help you get all the
benefits from your system.
Your Reverse Osmosis Drinking Water System can be
installed under a sink or in a remote location. Typical
remote sites are a laundry room or utility room. Review
the location options below and determine where you are
going to install your system.
UNDER THE SINK LOCATION
The Reverse Osmosis Filter Assembly and storage tank
are normally installed in a kitchen or bathroom sink cab-
inet. See Figure 2.
A suitable drain point is needed for reject water from the
Reverse Osmosis filter.
REMOTE LOCATION
You can also locate the Reverse Osmosis Filter Assembly
and storage tank in a remote location away from the
Reverse Osmosis Faucet. You will need a nearby water
source and drain point.
See Figure 3.
CHECK SPACE REQUIREMENTS
Check size and position of items for proper installation
into location chosen.
TOOLS NEEDED
Review the tools needed list. See Figure 1. Gather need-
ed tools before proceeding with the installation. Read
and follow the instructions provided with any tools list-
ed here.
Figure 1

6
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Plan Your Installation
Figure 2
Figure 3
Cold Water
Supply
Sink Drain P-Trap
HOT COLD
Storage
Tank
Typical Under Sink Installation
Typical Remote Installation
All install parts included in package.
Drain Adapter
for Reverse
Osmosis Waste
Water
Reverse
Osmosis
Assembly
Outside Faucet
(Hard Water) Outside Faucet
(Hard Water)
Soft, Cold Water
Soft, Hot
Water
Water
Heater
Water
Softener Main
Shutoff
Valve
Storage
Tank
Reverse
Osmosis
System
Hard
Water to
House
Water
Meter
Additional Parts required.
To
Reverse Osmosis
Air Gap Faucet
Air Gap
Soft, Cold
Water to
RO System
Hard Water House Line
Sediment
Filter

7
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Overview and Site Preparation
Figure 4
OVERVIEW
There are seven easy steps to installing your Drinking
Water system. They are as follows:
STEP 1 - Install Cold Water Supply fitting
STEP 2 - Install Drain Adapter
STEP 3 - Install Reverse Osmosis Assembly
STEP 4 - Install Storage Tank
STEP 5 - Install Reverse Osmosis Faucet
STEP 6 - Connect Tubing
STEP 7 - Sanitize, Pressure Test, Purge System
These steps are explained in detail over the next few
pages.
It is recommended to read through the entire manual
before beginning your installation. Follow all steps exact-
ly. Reading this manual will also help you receive and
use all the benefits your Reverse Osmosis System can
give you.
PREPARE SITE FOR INSTALLATION
1. Before starting, close the hot and cold water shutoff
valves (See Figure 5).
2. Temporarily place tank and filter assembly into cabi-
net. Double check position of items and space required
for proper installation.
3. Remove tank and filter from cabinet and set aside.
NOTE: You must check and comply with all local
plumbing codes.

8
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Step 1 - Install Supply Water Fitting
CHOOSE TYPE OF WATER FITTING TO
INSTALL
Locate the cold water line in the sink cabinet. It is recom-
mended, but not required, that the cold water line be soft
water. You can use the saddle valve provided with your
unit to tap into the cold water line. See Fig. 5. Or you can
purchase standard pipe fittings locally such as a com-
pression fitting. The fitting must provide a leak-tight
connection to the Reverse Osmosis 1/4" tube.
NOTE: Local code may dictate which type of water fit-
ting is used. Consult a plumber if you are not familiar
with local codes or plumbing procedures.
NOTE: Codes in the state of Massachusetts require
installation by a licensed plumber and do not permit the
use of saddle valves.
If you live in the state of Massachusetts, review plumb-
ing code 248-CMR of the Commonwealth of
Massachusetts before proceeding with the installation.
INSTALL SADDLE VALVE
(Included with your package)
This fitting will be installed on the cold water pipe. The
fitting must provide a leak-tight connection to the
Reverse Osmosis 1/4" tubing.
Complete the following steps to install the saddle valve
assembly.
1. Review Fig. 5 and familiarize yourself with all parts of
the saddle valve. This valve will self-tap a hole in cop-
per tubing or plastic pipe.
IMPORTANT: Before starting, close the hot and cold
water shutoff valves (See Figure 5).
2. If installing on iron pipe, drill a 1/8” hole for the pierc-
ing pin.
IMPORTANT: If a battery-powered hand drill is not
available and an electric drill is used, ensure that the
drill is properly grounded.
3. Place the seal on the inside of Clamp X. See Fig. 5.
Turn the valve handle all the way out.(counter-clock-
wise) Be sure the piercing pin does not stick out
beyond the seal.
4. Place Clamp X and Z around the pipe. Secure in place
with two screws. Tighten both screws evenly. Do not
over tighten screws. See Fig. 5.
5. Turn the valve handle all the way in. (clockwise) This
will pierce the wall of the pipe. See Fig. 5.
Figure 5
6. Do not connect the tubing to the fitting at this time.
This will occur later in the installation.
NOTE: Once the saddle valve is installed, the nut near
the handle may need to be tightened to prevent possi-
ble leaks.
Saddle Valve Connection
(Included in package)
Clamp Z
Nut
Nut - tighten
if necessary
Insert
Ferrule
(Plastic)
Use to Connect
Tubing
Handle
Valve
Clamp X
Seal
Pre-Drill
1/8'' Hole
(Iron Pipe)
Cold Water
Shutoff Valve
Hot Water
Shutoff Valve

9
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Step 2 - Install RO Drain Under Sink
Figure 6
Figure 7
Figure 8
INTRODUCTION
A suitable drain point is needed for the reject water from
the Reverse Osmosis Filter. You have two options to
choose from:
• Install the Drain Adapter included with your unit
See Figures 6, 7 & 8. This is used in under the sink
installations. The drain adapter kit is installed onto
your sink drain pipe above the P-trap. See Figure 6.
• Use another existing drain in your home
This is usually used in remote location type installa-
tions. The drain tube from the Reverse Osmosis Filter
runs directly to an open drain. See Figures 9 & 10.
NOTE: Local code may dictate which type of drain
installation is used. Other than local code, either drain
installation types may be used. Consult a plumber if you
are not familiar with plumbing procedures.
INSTALL DRAIN ADAPTER KIT
(Under sink Installation)
In an under the sink installation, you normally use the
P-trap drain adapter. A drain adapter kit is included in
your package. Review the drain adapter kit parts in
Figure 8. The drain adapter is always installed in the
sink drain pipe, above or ahead of the P- trap. See
Figures 6 & 8. Be sure to comply with your local plumb-
ing codes. The drain adapter fits 1-1/2" sink drain pipes.
Other drain pipe fittings, purchased locally, may be
needed in addition to the adapter.
1. Slowly disassemble the sink drain pipe between the
sink P-trap and the sink tailpiece. See Figures 6 & 8.
2. Clean the sink tailpiece to assure a leak-tight fit.
3. Install drain adapter directly onto the sink tailpiece
using the ferrule and nut. Snug the nut, but do not
tighten. See Figure 7.
4. Assemble the drain tubing connector to the drain
adapter using the ferrule and nut. Snug the nut, but
do not tighten. See Figure 7.
NOTE: Locate so drain tubing from the Reverse
Osmosis faucet will make a straight run to the adapter,
without dips, loops, low spots or kinks. See Figure 8.
5. Turn the connector to about 45° (10:00 or 2:00 posi-
tion). See Figure 7. Tighten the nut securely.
6. Assemble the P-trap to the drain adapter, and other
drain pipe fittings as required to complete the drain
run. See Figure 6.
NOTE: If needed, you can cut the unthreaded end of
the adapter to make it fit. Do not cut too short or the
adapter will not make a leak-tight seal with the con-
necting fitting.
7. Tighten all connections, but do not over tighten plastic
connections.
Drain
Adapter
P–Trap P–Trap
Single trap Double Trap
Under The Sink Installation
45° 45°
2:00
10:00
Sink Tailpiece
Drain Adapter
Drain Tubing
Connector
Cut, if
needed
Ferrule
Nut
Nut
Ferrule
IMPORTANT: Locate drain adapter so when the black drain tube
from the Reverse Osmosis Faucet is installed later on,
it will make a straight run to the adapter, without
dips, loops, low spots or kinks.
P-Trap
HOT COLD
Drain Adapter
Black Drain
Tube

10
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Step 2 - Install RO Drain In Remote Location
INSTALL A REMOTE DRAIN POINT AND AIR GAP
(Remote Location)
You can also run the drain tubing to an existing drain in
the house. A floor drain, laundry tub, standpipe, sump,
etc. are suitable drain points. See Figure 10. This type of
drain is the preferred over the p- trap drain adapter.
Check your local codes. Longer lengths of tubing (see
parts list in back of manual) may be needed.
Always be sure to provide an air gap between the end of
the hose and the drain point. This will prevent water
from backing up into the system. Airgaps are required
code in most areas.
To install a remote drain point, complete the following
steps:
1. Locate the 1/4” red tubing on the Reverse Osmosis fil-
ter assembly. See Figure 9.
2. Determine if this length is long enough to reach the
drain point.
3. If not, disconnect the 1/4” red tubing and replace with
an adequate length of tubing to reach the drain point.
Refer to Step 6 later in the manual on how to discon-
nect and connect tubing.
NOTE: A flow control insert is located in the red
tube. Refer to Figure 26. This insert must be saved
and placed in the new length of tubing.
4. Run the tubing to the drain point and secure at the
end with a bracket (purchased locally). See Figure 10.
Provide a 1-1/2” air gap between the end of the tube
and the drain. See Figure 10.
Outside Faucet
(Hard Water) Outside Faucet
(Hard Water)
Soft, Cold Water
Soft, Hot Water
Floor
Drain
Water Softener
RED
Tubing
to Drain
Main
Shutoff
Valve
Storage
Tank
YELLOW Tubing
to Tank Storage
Water Meter
Reverse Osmosis
System
GREEN
Tubing to
Reverse
Osmosis
System
BLUE Tubing
to Reverse
Osmosis Air
Gap Faucet
Stand pipe
Airgap
1-1/2”
Sump
Airgap
1-1/2”
A irgap 1-1/2 ”
Airgap
1-1/2”
Laundry Tub
Water Heater
1/4'' RED Tubing
Remote Location
Installation
Figure 9
Figure 10
Hard
Water to
House
Soft, Cold
Water to
RO Sys.
Hard Water House Line
Sediment
Filter

11
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Step 3 - Install RO Filter Assembly
Step 4 - Install Storage Tank
Figure 11
Figure 12
INSTALL REVERSE OSMOSIS FILTER
ASSEMBLY
The Reverse Osmosis Filter Assembly is mounted on
hanger washers. The hanger washers allow you to lift the
filter assembly from the washers without any hardware
removal. When planning your installation, you need to
leave room for changing filters. See Figure 11.
Complete the following steps to install your Reverse
Osmosis Filter Assembly:
1. Remove the cover.
2. Locate mounting slots on back of the assembly. See
Figure 11.
3. Hold the assembly up to the wall surface and mark
locations for the hanger washers. This allows room to
change filters.
4. Fasten the hanger washers to the wall using the wood
screws provided.
5. Hang assembly on washers.
6. Replace cover.
INSTALL STORAGE TANK
1. Apply thread sealing tape to the threads on the nipple
at the top of the tank (max. 2 wraps). See Figure 12.
2. Locate the tubing connector. Tighten the tubing con-
nector with a wrench onto the tank nipple 7-8 turns,
being careful not to cross thread or overtighten. See
Figure 12
3. Do not connect the tube at this time. This will occur
later in the assembly.
4. Place the storage tank next to the Reverse Osmosis
Assembly. The tank can be placed upright or on its
side.
Screw (2)
Hanger Washer (2)
9''
15-1/2'' Minimum up
from floor. This distance
allows for space to
change filters
storage tank
tubing connector
tank nipple

12
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Step 5 - Install RO Faucet
SELECT LOCATION OF REVERSE OSMOSIS
FAUCET MOUNTING HOLE
You will need to select the location of the Reverse
Osmosis Faucet. You have three options to choose from:
• Use the existing sink top hole for the spray hose or
soap dispenser (Must be 1-1/4” in diameter)
• Drill a new hole in the sink
• Drill a new hole in the countertop next to the sink
1. Determine where you are going to install your Reverse
Osmosis Faucet.
2. Check to ensure the Reverse Osmosis faucet will
mount flat against the mounting surface.
3. Visually review the routing of the tubes from the
Reverse Osmosis filter assembly to the faucet. Check
to ensure there is adequate tube routing space
between the faucet and filter assembly.
4. If drilling is needed, drill a 1-1/4" diameter hole in the
mounting surface.
IMPORTANT: Drilling holes into countertops and
sinks should only be performed by a qualified installer
who is certified for drilling such materials. Drilling of
surfaces made of stone or solid surface materials such
as granite, marble, Coriantor other plastic resin
products or sinks made of porcelain and stainless steel
may cause permanent, irreparable damage to the sink
or countertop surface.
Figure 13
INSTALL REVERSE OSMOSIS FAUCET
1. Locate and organize your RO faucet install parts. Refer
to Figure 14.
2. Mount faucet base to sink hole until the faucet base is
square against the sink surface. The rubber gasket
should be between the sink surface and the faucet
base.
3. Tighten the toggle bolts until the base is firmly mount-
ed to the sink surface. Do not overtighten.
4. Locate the faucet base. The black and blue tubes are
already connected to the faucet. Insert these tubes into
the sink hole until approximately one foot of tube
length and the faucet base are left above the counter
surface. Do not bend or kink the tubes in the process.
See Figures 15 and 21.
black
red
blue

13
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Step 5 - Install RO Faucet
Figure 14
Figure 15
5. Locate the 1/4" red tubing. One end is connected to the
RO Filter assembly. See Figure 21. Locate the loose
end.
A. Route red tube through countertop to faucet.
B. Cut the loose end of the red tube square and to
length. See Figure 21.
NOTE: Tubing lengths should allow for the removal of
the assembly from the hanger washers for servicing. If
tubing lengths are shortened for neater appearance, it
may be necessary to keep the assembly on the hanger
washers for service.
C. Insert all the way onto the 1/4" faucet barb fitting on
faucet. See Figure 15.
D. Pull on the tubing to be sure it is held firmly in the
fitting.
NOTE: If you ran the red reverse osmosis drain tubing
directly to a remote drain point, disregard step 3 and
refer to instructions on page 10.
6. Mount the faucet body on to the faucet base, 1/4 turn.
FAUCET ELECTRONICS
Inside the faucet base is a battery operated 6 month
timer. See Figure 14.
An amber LED indicator is also located in the front of
the faucet base. This LED will flash continuously after 6
months has passed. This indicates that it is time to
replace the battery, prefilter and postfilter.
INSTALL BATTERY
To install battery, complete the following steps.
1. Loosen the screw on the right side of the faucet base.
See Figure 14.
2. Press the battery housing upwards from the front
faucet base until it releases from the faucet base. See
Figure 14.
3. Replace the battery (CR 2032 or equivalent). Place the
positive (+) side down into the holder.
4. When the battery is first replaced it will flash six times
and turn off. This indicates the battery is fully
charged. After the six flashes the timer enters the 6
month time cycle. If it repeatedly flashes just two
times, it is not a fully charged battery and will need to
be replaced.
5. Re-install the timer housing and firmly tighten the
mounting screw. See Figure 14.
faucet body
faucet base
faucet base
screw
BLACK TUBE
3/8” barb fitting
for the black tube
RED TUBE
1/4” barb fitting
for the red tube
BLUE TUBE
3/8” quick connect
fitting for the blue tube
battery, negative
(-) side facing out
rubber gasket
toggle bolts
battery housing
timer housing
amber LED
screw holding
the battery
housing in place

14
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Step 6 - Connect Tubes
HOW TO CUT AND CONNECT THE TUBES
Your Reverse Osmosis Water System includes push-in
fittings for quick tubing connection. Review the follow-
ing instructions before connecting the tubes in the next
step.
Cut tubes to length
1. Use a sharp cutter or knife to cut the end of tubing.
Always cut the tubing square. See Figure 16.
2. Inspect the end (about 1") of the tubing to be sure
there are no nicks, scratches or other rough spots. If
needed, cut the tubing again. See Figure 16.
NOTE: Tubing lengths should allow for the removal of
the assembly from the hanger washers for servicing. If
tubing lengths are shortened for neater appearance, it
may be necessary to keep the assembly on the hanger
washers for service.
Connect tubes
1. Push tubing through collet, until it engages the o-ring.
See Figure 17. Continue pushing until the tube bot-
toms out against the back of the fitting. See Figure 18.
A common mistake is to stop pushing when the tube
engages the o-ring. This will lead to future leaks.
When a 1/4” tube is fully engaged, 11/16” of the tube
has entered the fitting. When a 3/8” tube is fully
engaged, 3/4” of the tube has entered the fitting. See
Figures 17 & 18.
2. If using tubing other than tubing supplied with the
system, be sure it is of high quality, exact size and
roundness with a smooth surface.
Disconnect Tubes
1. Push the collet inward with a finger tip. See Figure 20.
2. Continue holding collet inward while pulling the tub-
ing out. See Figure 20.
Figure 16
Figure 17
Figure 18
Figure 19
Figure 20
Cut tubing square with end of tubing round,
smooth, with no cuts, nicks or flat spots.
Tube Correctly Cut
Collet (Depress to
Remove Tubing)
Tubing
Fitting
O-Ring Seal
Collet
Tube Fully Engaged With Fitting
Disconnect Tubing
Collet and O-Ring
Tube
Push In Fitting
Collet
Collet
Tube Partially Engaged With Fitting
O-Ring
O-Ring

15
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Step 6 - Connect Tubes
Figure 21
CONNECT YELLOW TUBE TO STORAGE TANK
1. Locate the yellow tube. One end is attached to the Reverse
Osmosis filter assembly.
2. Run the other end of the yellow tube to the fitting on top of
the storage tank. See Figure 21.
3. Cut tube square and to length. See Figure 16.
4. Do not connect at this time. This will occur in the sanitizing
step.
CONNECT GREEN TUBE TO COLD WATER
SUPPLY PIPE
1. Run one end of the 1/4” green tube to the fitting on the water
supply pipe. See Figure 21.
2. Cut tube square and to length. See Figure 16.
3. Connect to saddle valve. This is a compression fitting.
4. Run the other end of the green tube to green collet to the fit-
ting on the left side of the Reverse Osmosis filter assembly.
5. Cut tube square and to length. See Figure 16.
6. Insert all the way into the fitting. See Figures 17 & 18.
7. Pull on the tube to be sure it is held firmly in the fitting.
CONNECT RED TUBE TO REVERSE OSMOSIS
FAUCET
The red tube connection was completed in the faucet assembly
steps.
CONNECT BLUE TUBE TO REVERSE OSMOSIS
ASSEMBLY
1. Locate the blue tube. One end is attached to the faucet.
2. Run the other end of the 3/8" blue tube to the blue collet on
the right side of the Reverse Osmosis filter assembly.
3. Cut tube square and to length. See Figure 16.
4. Insert all the way into the fitting. See Figures 17 & 18.
5. Pull on the tube to be sure it's held firmly in the fitting.
CONNECT BLACK TUBE FROM REVERSE OSMOSIS
FAUCET TO DRAIN ADAPTER
1. Locate the 30" length of 3/8" black tube. One end is attached
to the faucet. Figure 21.
2. The other end needs to be attached to the black collet on the
sink drain adapter.
3. Cut this tube as needed to route in as straight of a run as
possible, without loops, dips, low spots or kinks.
4. Cut the end of the tube square. See Figure 16.
5. Insert all the way into the fitting. See Figures 17 & 18.
6. Pull on the tube to be sure it is held firmly in the fitting.
NOTE: Tubing lengths should allow for the removal
of the assembly from the hanger washers for servic-
ing. If tubing lengths are shortened for neater
appearance, it may be necessary to keep the assem-
bly on the hanger washers for service.
NOTE: Codes in the state of Massachusetts require
installation by a licensed plumber and do not permit
the use of saddle valves. If you live in the state of
Massachusetts, review plumbing code 248-CMR of
the Commonwealth of Massachusetts before pro-
ceeding with the installation.
Tube Connections
NOTE: Tube colors match
Collet colors
3/8” black
tubing
1/4” green tubing
1/4” red tubing
3/8” blue tubing
3/8” yellow tubing
water supply
fitting
HOT COLD
tubing
connector
sink p-trap

16
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Step 7 - Sanitize, Test and Purge System
SANITIZE THE SYSTEM
Sanitizing is recommended immediately after installation
of the Reverse Osmosis system. It’s also recommended
after servicing inner parts. It is important that the person
installing or servicing the system have clean hands while
handling inner parts of the system.
Complete the following steps to sanitize the system.
See Figure 22.
1. Turn off the water supply to the Reverse Osmosis sys-
tem.
2. Open the Reverse Osmosis faucet.
3. Locate the eyedropper that is included in package and
common household bleach (5.25%).
4. Add 3 ml. of bleach into open end of yellow tank tub-
ing. Handle bleach according to bleach manufacturer’s
recommendations. See Figure 22.
5. Connect yellow tank tubing to tank connector. See
Figures 12 and 22.
6. Sanitizing the system will be completed during the
pressure test and purging steps on the following page.
NOTE: The bleach must be removed from the system
before drinking the water. See purging instructions on
the next page.
Figure 22

17
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Step 7 - Sanitize, Test and Purge System
Figure 23
PRESSURE TEST THE SYSTEM
NOTE: Complete the sanitizing procedures on the pre-
ceding page before pressure testing.
To pressure test the system, complete the following
steps.
1. Open the water supply valve to the Reverse Osmosis
System. See Figure 23.
2. Open the main water supply valve and several house
faucets. This will purge air from the house plumbing
and system. Close faucets when water runs smooth.
See Figure 23.
3. Pressure will start to build in the RO system in about 2
hours Carefully check all fittings and connections as
the system builds pressure. Check for water leaks. Fix
leaks if any are found. If problems exist, refer to the
troubleshooting chart or call the toll free number.
NOTE: When the system is first pressurized, water
may ''spurt'' from the faucet air gap hole until air is
expelled from the RO system.
Please review the following operating features before
using your Reverse Osmosis System:
You will not have filtered water immediately. It may
take 1-3 hours to completely fill the storage tank and
create maximum flow from the Reverse Osmosis
faucet.
Water Pressure from the Reverse Osmosis faucet will be
less than your standard faucet due to the high level of
filtration performed by the system.
Water will run to the drain while the Reverse Osmosis
system is producing purified water, even if you are
not drawing water from the Reverse Osmosis faucet.
You may hear a small quantity of water going to the
drain for a couple of hours. Water going to the drain
will automatically shut off when the storage tank is
full.
PURGING THE SYSTEM
To purge the system, complete the following steps.
1. Open the Reverse Osmosis Faucet and let water
through the system for a 24 hour period.
NOTE: Water flow will be a slow trickle at this time.
2. Close the Reverse Osmosis faucet after the 24 hour
purging period is complete.
3. When the purging is finished, your Reverse Osmosis
system is ready for use.
storage
tank
Water supply shutoff
valve to Reverse
Osmosis System
Reverse
Osmosis
Faucet
kitchen faucet

18
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How Your RO Water System Works
HOW YOUR REVERSE OSMOSIS SYSTEM
WORKS
Introduction: Your Reverse Osmosis (RO) Drinking
Water System uses your household water pressure to
force water through three filters. Minerals and impurities
are filtered out. Delicious tasting drinking water goes to
the storage tank-ready for your use. Minerals and impu-
rities are sent down the drain. The following paragraphs
will explain in detail how your Reverse Osmosis
Drinking Water System works.
Prefilter: Water from the cold supply pipe enters the pre-
filter. See Figure 24. The prefilter has a replaceable sedi-
ment cartridge with activated carbon in its composition.
The cartridge reduces taste, odor, sand, silt, dirt, other
sediments, and up to the amount of chlorine shown in
the specifications.
Reverse Osmosis Cartridge: Filtered, chlorine-free water
flows from the prefilter, to the Reverse Osmosis mem-
brane cartridge. See Figure 24. The Reverse Osmosis car-
tridge is a tightly wound special membrane. The mem-
brane reduces the dissolved solids and organic matter.
High quality product water (about one ounce per
minute) exits the Reverse Osmosis cartridge. The prod-
uct water flows to the storage tank, postfilter or Reverse
Osmosis faucet. See Figure 24. Reject water, with the dis-
solved solids and organic matter, is routed to the drain.
See Figure 24.
Storage Tank: The storage tank holds up to 2.4 gallons of
product water. See Figure 24. A diaphragm inside the
tank holds water pressurized to about 30 psi when the
tank is full. This provides fast flow to the Reverse
Osmosis faucet. When the tank is empty of water, it is
pressurized to 5 - 7 psi.
Postfilter: Before going to the Reverse Osmosis faucet,
product water goes through the postfilter. See Figure 24.
The postfilter is an activated carbon type filter. Any
remaining tastes and odors are reduced from the prod-
uct water. Taste-free, odor-free, clean, high quality drink-
ing water is available at the faucet.
Reverse Osmosis Faucet: The sink or countertop faucet
has a hand operated knob to access drinking water. See
Figure 24. An air-gap is built into the faucet drain water
connection to comply with plumbing codes. See Figure
24.
Faucet Electronics: Inside the faucet base is a battery
operated 6 month timer. See Figure 14. An amber LED
indicator is also located in the front of the faucet base.
This LED will flash continuously after 6 months have
passed. This indicates that it is time to replace the bat-
tery, prefilter and postfilter.
Shutoff Assembly: The unit has an automatic shutoff
system to conserve water. When the storage tank has
filled to capacity, and the drinking water faucet is closed,
pressure closes the shutoff to stop flow to the drain.
After enough drinking water is used, pressure in the sys-
tem drops, and the shutoff opens to allow the tank to be
refilled. See Figure 24.
Check Valve: A check valve is located in the Reverse
Osmosis manifold, above the center sump. The check
valve prevents a backward flow of product water from
the storage tank to drain. A backward flow could dam-
age the Reverse Osmosis Membrane. See Figure 24.
Flow Control: Water flow to the drain is restricted by the
flow control. It maintains the desired flow rate to obtain
the highest quality drinking water. The flow control is
located in the end of the 1/4" red drain tubing, at the
Reverse Osmosis manifold drain port. See Figure 24.

19
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How Your RO Water System Works
PREFILTER PRODUCT
WATER
STORAGE
RO
MEMBRANE
check
valve
drain flow
control
AUTOMATIC
SHUTOFF
WATER
IN
POSTFILTER
PRODUCT
WATER FAUCET
air gap
gravity
drain
RED YELLOW
BLUE
GREEN
PRODUCT WATER
BLACK
WASTE WATER
1
3
2
4
5
6
7
8
Reverse Osmosis Water Flow Schematic
Figure 24
Water Flow Description
1. Water enters prefilter. Sand, silt and other sediments are reduced. Chlorine is also reduced.
2. Water leaves prefilter and proceeds to the Reverse Osmosis Cartridge.
3. Water enters the Reverse Osmosis membrane. Dissolved solids are reduced.
4. Processed water leaves the Reverse Osmosis Membrane and flows to the storage tank.
5. Waste water with dissolved solids leave the Reverse Osmosis membrane and flows to the drain.
6. Faucet is activated.
7. Processed water leaves the storage tank and flows to the post filter filtered to ensure fresh taste.
8. Water flows to the Reverse Osmosis faucet.

20
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Maintenance
PREFILTER/POSTFILTER MAINTENANCE
NOTE: It is recommended to replace the battery, prefilter
and postfilter cartridges at least every 6 months of prod-
uct water use. Replace more often if they begin to plug
with sediments.
The prefilter and postfilter are replaceable sediment car-
tridges with activated carbon in its composition. See
Figure 25. You must periodically replace the prefilter and
postfilter cartridge. This will protect the RO membrane
from being destroyed by chlorine. It will also prevent the
filters from plugging with sediments.
You may notice a slower output of product water as the
prefilter and postfilter build up with sediments. Replace
the prefilter and postfilter cartridges when this occurs.
You should replace the battery whenever you replace the
cartridges.
RO MEMBRANE CARTRIDGE MAINTENANCE
The Reverse Osmosis cartridge is a tightly wound special
membrane. See Figure 25. The membrane reduces the
dissolved solids and organic matter. The life of the
Reverse Osmosis membrane cartridge depends mostly
on the pH of the supply water. (see specifications).
Cartridge life is shorter with higher pH. For example, if
supply water pH is from 6.8 to 7.7, the cartridge may last
for well over one year. However, cartridge life may be as
short as 6 months if the pH is as high as 8.5 to 10. Higher
pH weakens the cartridge membrane and causes pin-
hole leaks. It's time to replace the Reverse Osmosis car-
tridge when the production rate and/or quality of prod-
uct water drops. Product water may begin to taste differ-
ent or bad, indicating solids and organics are passing
through the Reverse Osmosis membrane. See Reverse
Osmosis cartridge replacement.
REVERSE OSMOSIS CARTRIDGE REPLACEMENT
Complete the following steps to replace the cartridges.
1. If possible, turn off the water supply to the RO system.
2. Remove (turn to the left) the pre filter cartridge from
the filter head to relieve pressure on the Reverse
Osmosis cartridge.
3. Remove the Reverse Osmosis cartridge.
4. Remove the postfilter cartridge.
5. Discard the cartridges in a proper manner.
6. Install new cartridges in reverse order (postfilter,
Reverse Osmosis and then prefilter). Turn cartridges to
the right to re-attach to the filter heads.
7. Remove and replace the timer battery. See Figure 14.
8. Turn on the water supply to the RO system.
9. Purge the Reverse Osmosis membrane cartridge. See
page 17 for instructions.
PREFILTER/POSTFILTER CARTRIDGE
REPLACEMENT
Complete the following steps to replace the cartridges.
1. If possible, turn off the water supply to the RO system.
2. Remove the pre filter cartridge (turn to the left) from
the filter head. Then remove the post filter cartridge.
3. Discard the cartridges in a proper manner.
4. Install new cartridges in reverse order (postfilter first,
then pre filter). Turn cartridges to the right to re-attach
to the filter heads.
5. Remove and replace the timer battery. See Figure 14.
6. Turn on the water supply to the RO system.
7. Purge the Reverse Osmosis membrane cartridge. See
page 17 for instructions.
Prefilter
Cartridge
RO Cartridge
Postfilter
Cartridge
Cover
Turn to the left
to remove
Figure 25