KENTMASTER 203 Product guide

REV C: 12/15/04
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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203
INCLUDING: OPERATION, INSTRUCTION, INSTALLATION, MAINTENANCE AND PARTSBOOK
IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR
SERVICING THIS TOOL.
BEEF SPLITTING SAW
TOOL DATA
MODEL: KENTMASTER 203
ASSEMBLY NO. 1200000
TYPE: ELECTRICAL OPERATED
NET WEIGHT: 206 LB (94 KG)
MOTOR HORSEPOWER: 3HP / 50Hz, 60Hz

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KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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OPERATING AND SAFETY INSTRUCTIONS
DO NOT OPERATE THIS TOOL UNTIL YOU HAVE READ AND UNDERSTOOD THE SAFETY
INSTRUCTIONS AND OPERATING MANUALS.
DO NOT OPERATE THIS TOOL UNTIL YOU HAVE RECEIVED TRAINING IN THE HANDLING,
OPERATION AND USE OF THIS TOOL.
STOP USING A MALFUNCTIONING OR DEFECTIVE TOOL IMMEDIATELY. REPORT ANY
PROBLEMS OR DEFECTS TO YOUR SUPERVISOR FOR REMOVAL OF THE TOOL FROM
SERVICE.
DO NOT ATTEMPT TO REPAIR THE TOOL YOURSELF.
DO NOT ALLOW UNAUTHORIZED PERSONS TO USE TOOL.
REMOVE AND DISCONNECT POWER FROM THE TOOL WHEN TOOL IS LEFT UNATTENDED OR
IS NOT IN USE.
NEVER TIE DOWN, BYPASS, ALTER OR MODIFY THE ACTIVATING SWITCHES OR TRIGGERS OF
THIS TOOL.
NEVER MAKE ALTERATIONS OR MODIFICATIONS TO THIS TOOL.
BE CONSTANTLY AWARE AND ALERT FOR UNSAFE CONDITIONS AND REPORT THEM
IMMEDIATELY TO YOUR SUPERVISOR.
NEVER PLACE YOUR HAND OR ANY PART OF YOUR BODY IN THE CUTTING PATH OF THE
TOOL.
NEVER ALLOW ANYONE ELSE TO PLACE THEIR HANDS OR ANY PART OF THEIR BODY IN THE
CUTTING PATH OF THE TOOL.
DO NOT ACTIVATE CONTROL SWITCHES OR TRIGGERS OF THIS TOOL UNLESS YOU INTEND
TO TEST OR OPERATE THIS TOOL.
DO NOT USE THIS TOOL FOR ANY PURPOSE OTHER THAN IT’S INTENDED PURPOSE.
WHEN OPERATING THIS TOOL WEAR THE PROTECTIVE GEAR AND SAFETY EQUIPMENT
SUPPLIED TO YOU.
THE NOISE EMISSION (SOUND PRESSURE LEVEL) AT THE WORKSTATION MAY EXCEED 80 dB
(A). EAR AND SOUND PROTECTION GEAR IS REQUIRED.
= Hazards or unsafe practices which could result in severe personal injury,
death or substantial property damage.
= Hazards or unsafe practices which could result in minor personal injury,
product or property damage.
= Important installation, operation or maintenance information.
!WARNING
!WARNING
!WARNING
!WARNING
!WARNING
!WARNING
!WARNING
!WARNING
!WARNING
!WARNING
!WARNING
!WARNING
!WARNING
!WARNING
!CAUTION
!WARNING
!CAUTION
!NOTICE

REV C: 12/15/04
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
TELEPHONE: [phone] FAX: [phone] OF 28
SERVICE
1. KEEP GOOD RECORDS OF ALL SERVICE ACTIVITY AND INCLUDE TOOL IN PREVENTIVE MAINTENANCE PROGRAM.
2. USE ONLY GENUINE KENTMASTER REPLACEMENT PARTS TO ASSURE PROPER PERFORMANCE OF TOOL.
3. CONTACT THE KENTMASTER SUPPLIER NEAREST YOU FOR PARTS AND CUSTOMER SERVICE INFORMATION.
PARTS BOOK
“203” MAIN ASSEMBLY

REV C: 12/15/04
KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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Figure 1 MODEL “203"

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KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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1200000: 203 - BEEF SPLITTING SAW
ITEM PART # DESCRIPTION QTY
1 OPTIONS MOTOR ASSEMBLY / REQUIRED 1
1002420 POWER CORD ASSEMBLY, NON 42V 1
2 1002430 POWER CORD ASSEMBLY, 42V 1
4100130 BLADE, STANDARD. 3TPI 1
4100140 BLADE, 4TPI 1
3 4100240 BLADE, "SKIP TOOTH". 2TPI 1
1200900 BALANCE SEGMENT (60 Hz CYCLE) 1
4 1202490 BALANCE SEGMENT (50 Hz CYCLE) 1
5 1200040 COVER, HOUSING 1
6 1200080 HANDLE 1
7 1200180 TRIGGER 1
8 1200190 BUSHING 1
9 1200200 TRIGGER SHAFT 1
10 1200220 SPRING 1
11 1200430 ECCENTRIC 1
12 1200460 BUSHING 1
13 1200670 FLY WHEEL 1
14 1200760 CAP, SPRING COVER 1
15 1201580 SPACER RING 1
16 1201700 WIRE BOX 1
17 1201760 WATER SPRAY - 203 (OPTIONAL) 1
18 1201770 YOKE BLOCK 1
19 1201780 CONNECTING ROD 1
20 1202080 GASKET 1
21 1202540 SWITCH PLATE ASSEMBLY 1
22 1203001 FRAME AND REAR HANDLE ASSEMBLY 1
23 1203002 YOKE AND SUSPENSION ARM 1
24 1702620 SCREW 1
25 3005120 NILOS RING 2
26 3122160 BEARING 1
27 3532040 BEARING 1
28 3650170 TAPER BEARING CUP 2
29 3650420 TAPER BEARIN CONE 2
30 5100780 RETAINING RING 1
31 5604920 RETAINING RING 2
32 7000060 PLUG 1
33 7016100 LUBE FITTING 1
34 8031060 SCREW 3
35 8109020 SCREW 1
36 8110040 SCREW 3
37 8210040 SCREW 3
38 8211060 SCREW 10
39 8213160 SCREW 5
40 8333050 SET SCREW 1
41 8411120 SCREW 2
42 8506650 WASHER 1
43 8507090 WASHER 3
44 8507100 WASHER 3
45 8613180 PIN 1
Figure 2 BOM FOR MODEL “203”

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KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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MOTOR ASSEMBLY
Figure 3 MOTOR ASSEMBLY

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KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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MOTOR ASSEMBLY
ITEM PART # DESCRIPTION QTY
1 OPTIONS STATOR, SEE CHART BELOW 1
2 1201620 MOTOR HOUSING 1
3 1201630 COVER, MOTOR HOUSING 1
4 1201640 GUARD - FAN 1
5 1201651 FAN ASSEMBLY 1
6 1201671 ROTOR SHAFT ASSEMBLY 1
7 1202370 HANDLE 1
8 2000040 NAME PLATE 1
9 3524050 BEARING 1
10 3532060 BEARING 1
11 5002810 RETAINING RING 2
12 5100980 RETAINING RING 1
13 5101180 RETAINING RING 1
14 8081020 SCREW 2
15 8211140 SCREW 4
16 8211240 SCREW 4
17 8313040 SET SCREW 2
18 8413080 SCREW 2
19 8415100 SCREW 4
20 8506160 WASHER 4
21 8506600 WASHER 8
22 8507150 WASHER 2
23 8605030 KEY 1
24 8605160 KEY 1
MOTOR, 3HP, 42V, 3PH, 50HZ, - 60.0AMPS 1202238 2311680
MOTOR, 3HP, 380V, 3PH, 50HZ - 6.6AMPS 1202237-380-350 2311740
MOTOR, 3HP, 220V, 3PH, 50HZ - 11.4AMPS 1202237-220-350 2311740
MOTOR, 3HP, 416V, 3PH, 50HZ - 6.0AMPS 1202233-416-350 2310601
MOTOR, 3HP, 208V, 3PH, 50HZ - 12.0AMPS 1202233-208-350 2310601
MOTOR, 3HP, 230V, 3PH, 50HZ - 11.0AMPS 1202235-230-350 2311700
MOTOR, 3HP, 115V, 3PH, 50HZ - 22.0AMPS 1202235-115-350 2311700
MOTOR, 3HP, 550V, 3PH, 60HZ - 5.0AMPS 1202234 2310620
MOTOR, 3HP, 416/460V, 3PH, 60HZ - 6.0AMPS 1202233-460-360 2310601
MOTOR, 3HP, 208/230V, 3PH, 60HZ - 12.0AMPS 1202233-230-360 2310601
DESCRIPTION MOTOR OPTION STATOR (ITEM 1)
MOTOR ASSEMBLY OPTIONS (STATOR)
Figure 4 BOM FOR MOTOR ASSEMBLY

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KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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Figure 5 1201671: ROTOR –SHAFT ASSEMBLY
Figure 6 1201651: MOTOR FAN ASSEMBLY
1201671: ROTOR SHAFT ASSEMBLY
ITEM PART # DESCRIPTION QTY
1 1201670 SHAFT 1
2 2315030 ROTOR 1
3 8605160 KEY 1
1201651: FAN ASSEMBLY
ITEM PART # DESCRIPTION QTY
1 1201650 FAN 1
2 8411180 SCREW 2
3 8501410 NUT 2
4 8507100 WASHER 2

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KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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POWER SUPPLY
Figure 7 1002420: POWER SUPPLY, NON 42V
Figure 8 1002430: POWER SUPPLY, 42V
1002420: POWER CORD ASSEMBLY, NON 42V
ITEM PART # DESCRIPTION QTY
1 2001240 POWER CORD 1
2 2001270 CABLE CONNECTOR 1
3 2001610 PLUG, MALE 1
4 2001620 SOCKET, FEMALE 1
5 2008510 CORD GRIP 1
1002430: POWER CORD ASSEMBLY, 42V
ITEM PART # DESCRIPTION QTY
1 2001270 CABLE CONNECTOR 1
2 2001700 GROMMET 1
3 2007030 POWER CORD 1

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KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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SWITCH ASSEMBLY
Figure 9 1202540: SWITCH PLATE ASSEMBLY
1202540: SWITCH PLATE ASSEMBLY
ITEM PART # DESCRIPTION QTY
1 1201960 WIRE BOX GASKET 1
2 1202520 WIRE BOX COVER 1
3 2000130 ON-OFF PLATE 1
4 2000140 BOOT, TOGGLE SWITCH 1
5 2000690 SWITCH 1
6 2000730 SWITCH 1
7 2000770 TOP PLATE, SWITCH 1
8 8029020 SCREW 2
9 8029040 SCREW 5
10 8507090 WASHER 5

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KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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FRAME & REAR HANDLE
Figure 10 1203001: FRAME AND REAR HANDLE ASSEMBLY

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KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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1203001: FRAME AND REAR HANDLE ASSEMBLY
ITEM PART # DESCRIPTION QTY
1 1200010 FRAME 1
2 1200020 HANDLE 1
3 1200050 SAW GUARD 1
4 1200170 BUSHING 2
5 1200470 SPRING 1
6 1200751 PLATE GUIDE INDEX 1
7 1200910 BLADE GUARD PIVOT BOLT 1
8 1200920 NUT 1
9 1200930 GUIDE PLATE, RH 1
10 1200940 GUIDE PLATE, LH 1
11 1201330 COVER, FRONT 1
12 1201340 COVER, REAR 1
13 1201520 ASSEMBLY, ROCKER ARM 1
14 1202470 HANGER, ASSEMBLY 1
15 1202500 INSULATOR, HANDLE 2
16 1710031 BEARING ASSEMBLY 2
17 6001430 BALL 3
18 8010040 SCREW 4
19 8110040 SCREW 4
20 8345030 SET SCREW 3
21 8418120 SCREW 2
22 8506180 WASHER 2
23 8507090 WASHER 4
24 8631140 PIN 1
25 8640130 DRIVE SCREW 4
Figure 11 BOM FOR FRAME AND REAR HANDLE ASSEMBLY
Figure 12 1202470: HANGER ASSEMBLY
1202470: HANGER, ASSEMBLY
ITEM PART # DESCRIPTION QTY
1 1202200 HANGER 1
2 1202210 WASHER, HANGER 1
3 1710032 BEARING ASSEMBLY 1
4 8250180 SCREW 1
5 8705340 SHIM 1
6 8705480 SHIM 1

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KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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1201520: ASSEMBLY, ROCKER ARM
ITEM PART # DESCRIPTION QTY
1 1200330 SHAFT 1
2 1201740 ROCKER ARM 1
3 1201820 SHAFT 1
4 1500310 SPRING, BLADE PIN LOCK 1
5 1500320 PIN 1
6 3600200 BEARING 2
7 5001930 RETAINING RING 2
8 5100620 RETAINING RING 1
9 7016100 LUBE FITTING 2
10 7018400 CAP, LUBE FITTING 1
11 8211030 SCREW 1
12 8506100 WASHER 1
13 8705680 WASHER 2
14 8705810 WASHER 2
Figure 13 1201520: ROCKER ARM

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KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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Figure 14 1710031: BEARING ASSEMBLY
Figure 15 1710032: BEARING ASSEMBLY
1710032: BEARING ASSEMBLY
ITEM PART # DESCRIPTION QTY
1 1710030 OUTER BEARING 1
2 3706400 INNER BEARING 1
1710031: BEARING ASSEMBLY
ITEM PART # DESCRIPTION QTY
1 1710030 OUTER BEARING 1
2 1710040 INNER BEARING 1

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KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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YOKE AND SUSPENSION ARM
Figure 16 1203002: YOKE AND SUSPENSION ARM
1203002: YOKE AND SUSPENSION ARM
ITEM PART # DESCRIPTION QTY
1 1201610 YOKE 1
2 1201660 BLADE GUIDE 1
3 1202420 SUSPENSION ARM ASSEMBLY 1
4 8411060 SCREW 2
5 8506100 WASHER 2

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KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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1202420: SUSPENSION ARM ASSEMBLY
ITEM PART # DESCRIPTION QTY
1 1200230 SUSPENSION ARM 1
2 1200240 SHAFT 1
3 1200260 CARTRIDGE 2
4 1200290 COVER 2
5 1200490 SPACER 2
6 1200500 SPACER 2
7 1500430 BUSHING 1
8 3601180 BEARING 2
9 5100500 RETAINING RING 1
10 8110040 SCREW 6
11 8507090 WASHER 6
12 8600530 KEY 1
Figure 17 1202420: SUSPENSION ARM

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KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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WATER SPRAY
Figure 18 1201760: WATER SPRAY
1201760: WATER SPRAY
ITEM PART # DESCRIPTION QTY
1 1201720 TUBING 1
2 1201750 BRACKET 1
3 7003910 ADAPTER 1
4 7011530 CONNECTOR 2
5 7011650 SPRAY NOZLE 1
6 7025110 SHUT OFF VALVE 1
7 7034070 MALE PLUG 1
8 7034090 SOCKET 1
9 7904020 CLAMP 2
10 8029030 SCREW 2
11 8413060 SCREW 2

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KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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WIRING DIAGRAMS
3-PHASE, DIFFERENT CONTROL AND MOTOR VOLTAGE
NOTES:
1. DO NOT ATTEMPT OR MAKE RAPAIRS ON THE MACHINE WHILE POWER IS ON.
2. ALL ELECTRICAL WORK MUST BE PERFORMED BY A QUALIFIED ELECTRICIAN.
3. THE ELECTRICAL DIAGRAM SHOWS THE MACHINE IN THE “OFF” POSITION.
4. THE GROUND WIRE (GREEN) OF THE POWER CABLE IS CONNECTED TO THE FRAME OF THE MACHINE.
To obtain the correct Kentmaster part number for 3-pole contactor and overload relay,
please contact the Kentmaster representative.
Figure 19 WIRING DIAGRAM – different control and motor voltage

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KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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3-PHASE, SAME CONTROL AND MOTOR VOLTAGE
NOTES:
1. DO NOT ATTEMPT OR MAKE RAPAIRS ON THE MACHINE WHILE POWER IS ON.
2. ALL ELECTRICAL WORK MUST BE PERFORMED BY A QUALIFIED ELECTRICIAN.
3. THE ELECTRICAL DIAGRAM SHOWS THE MACHINE IN THE “OFF” POSITION.
4. THE GROUND WIRE (GREEN) OF THE POWER CABLE IS CONNECTED TO THE FRAME OF THE MACHINE.
To obtain the correct Kentmaster part number for 3-pole contactor and overload relay,
please contact the Kentmaster representative.
Figure 20 WIRING DIAGRAM – SAME control and motor voltage

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KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA
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Figure 21 ELECTRIC MOTOR LEAD HOOKUP DIAGRAM 3 PHASE MOTOR