KENTMASTER 210-JB User manual
REV E1: 8/2/13
OPERATOR’S MANUAL
INCLUDING: OPERATION, INSTRUCTION, INSTALLATION, MAINTENANCE AND PARTSBOOK
IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING
THIS TOOL.
HOG SPLITTING SAW
TOOL DATA
KENTMASTER MFG. CO., INC. !""#$#$%&"%
TELEPHONE: (626) 359-8888 FAX: (626) 303-5151
1 OF 28
REV E1: 8/2/13
OPERATING AND SAFETY INSTRUCTIONS
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REV E1: 8/2/13
OPERATING INSTRUCTIONS
ONLY TRAINED PERSONNEL ARE TO OPERATE THIS TOOL.
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MAINTENANCE
ONLY TRAINED AND QUALIFIED PERSONNEL ARE TO PERFORM MAINTENANCE
AND SERVICE TO THIS TOOL.
THE COMPRESSED AIR DISTRIBUTION SYSTEM MUST BE LARGE ENOUGH TO SUPPLY AN ADEQUATE VOLUME OF CLEAN
AND DRY COMPRESSED AIR TO THE TOOL.
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C&DC
BLADE REMOVAL AND CLEANING
ALWAYS DISCONNECT POWER SUPPLY FROM TOOL BEFORE INSTALLING OR
REMOVING BLADE FROM TOOL.
ALWAYS WEAR WIRE MESH GLOVES WHEN INSTALLING OR REMOVING BLADE FROM TOOL.
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3 OF 28
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REV E1: 8/2/13
Figure 1 MODEL 210 – BLADE REPLACMENT
SERVICE
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4 OF 28
REV E1: 8/2/13
PARTS BOOK
210-JB
Figure 2 MODEL “210-JB” – MAIN ASSEMBLY
5 OF 28
REV E1: 8/2/13
1600450: 210-JB, HOG SPLITTING SAW
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Figure BOM FOR MODEL “210-JB”
6 OF 28
REV E1: 8/2/13
ELECTRO-MAGNETIC BRAKE
Figure 4 2000201: ELECTRO-MAGNETIC BRAKE, 90VDC
Figure 5 2000 50: ELECTRO-MAGNETIC BRAKE, 42VDC
7 OF 28
2000 50: ELECTRO-MAGNETIC BRAKE, 42VDC
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42V BRAKE: 0.039 A PS @ 42DC (+/-10%)
2000201: ELECTRO-MAGNETIC BRAKE, 90VDC
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115V BRAKE: 0.435 A PS @ 90DC (+/-10%)
REV E1: 8/2/13
Figure 6 2000200: ARMATURE ASSEMBLY
Figure 7 BRAKE ADJUSTMENT
8 OF 28
2000220: ARMATURE ASSEMBLY
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REV E1: 8/2/13
BRAKE ADJUSTMENT
BRAKE ADJUST NET PROCEDURE:
1. PRESS SPLINED SLEEVE (1000180) AND KEY (8606080) INTO AR ATURE ASSE BLY (2000220).
2. SLIDE SPLINED SLEEVE (1000180) ONTO SPLINED BOLT - DRIVE SIDE (1300390) ALL THE WAY AGAINST
BOLT SURFACE.
3. ADJUST GAP BETWEEN AR ATURE (2000220) AND COIL (2000211) - USE FEELER GAGE - BY OVING
AR ATURE (2000220) ONTO SPLINED SLEEVE (2000211). IF USED BRAKE WITH RESISTOR GAP IS 0.027"
(0.686mm). IF USED BRAKE WITHOUT RESISTOR GAP IS 0.050" (1.27mm).
4. AFTER THE GAP IS ADJUSTED TIGHTEN TWO SET SCREWS (8606080).
5. USE BELLEVILLE WASHER (8712020) (AS NEEDED) BETWEEN SPLINED SLEEVE (1000180) AND BOLT -
DRIVEN SIDE (1300390).
MOTOR ASSEMBLY, HP
Figure 8 5HP MOTOR ASSEMBLY
KENTMASTER MFG. CO., INC. !""#$#$%&"%
TELEPHONE: (626) 359-8888 FAX: (626) 303-5151
9 OF 28
REV E1: 8/2/13
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MOTOR OPTION DESCRIPTION MOTOR ASSEMBLY STATOR
210-JB - MOTOR ASSEMBLY
16009__: MOTOR ASSEMBLY, 5HP
ITEM PART # DESCRIPTION QTY
OPTIONS
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Figure 9 BOM FOR 5HP MOTOR ASSEMBLY
KENTMASTER MFG. CO., INC. !""#$#$%&"%
TELEPHONE: (626) 359-8888 FAX: (626) 303-5151
10 OF 28
REV E1: 8/2/13
Figure 10 ROTOR ASSEMBLY, 5HP
Rotor- Shaft – Impeller Assembly (Item 1600660) has to be balanced.
MOTOR DISASSEMBLY AND REASSEMBLY PROCEDURE
1. RODS (ITE 1600700) ARE ASSE BLED TO BELL. AVOID HITTING WINDINGS OF STATOR WITH LOOSE
ENDS OF RODS.
2. USING A GEAR PULLER, PULL HOUSINGS (ITE S 4 AND 6, FIG. 8) FRO SHAFT (ITE 8, FIG 8)
3. PULL STATOR (ITE 1, FIG. 8) OUT OF SHELL (ITE 9, FIG.8). (APPLYING HEAT (ABOUT 200° F, 93° C) TO
SHELL WILL EXPAND IT. STATOR WILL BE EASIER TO RE OVE.
TO REASSE BLY OTOR REVERSE STEPS 1 TO 3.
KENTMASTER MFG. CO., INC. !""#$#$%&"%
TELEPHONE: (626) 359-8888 FAX: (626) 303-5151
11 OF 28
1600660: ROTOR ASSEMBLY, 5 HP
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REV E1: 8/2/13
POWER SUPPLY
POWER SUPLY FOR NON 42 V MODELS
Figure 11 1 0296 : POWER SUPPLY, NON 42V
KENTMASTER MFG. CO., INC. !""#$#$%&"%
TELEPHONE: (626) 359-8888 FAX: (626) 303-5151
12 OF 28
1 0296 POWER SUPPLY, NON 42V
ITEM PART # DESCRIPTION QTY
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REV E1: 8/2/13
POWER SUPPLY FOR 115V MODEL
Figure 12 1 02962: POWER SUPPLY, 115V
KENTMASTER MFG. CO., INC. !""#$#$%&"%
TELEPHONE: (626) 359-8888 FAX: (626) 303-5151
13 OF 28
1 02962 POWER SUPPLY, 115V
ITEM PART # DESCRIPTION QTY
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REV E1: 8/2/13
POWER SUPPLY FOR 42V MODEL
Figure 1 1 02964: POWER SUPPLY, 42V
KENTMASTER MFG. CO., INC. !""#$#$%&"%
TELEPHONE: (626) 359-8888 FAX: (626) 303-5151
14 OF 28
1 02964: POWER SUPPLY , 42V
ITEM PART # DESCRIPTION QTY
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REV E1: 8/2/13
HANDLES
FRONT HANDLE
Figure 14 1 02410: FORWARD HANDLE ASSEMBLY
KENTMASTER MFG. CO., INC. !""#$#$%&"%
TELEPHONE: (626) 359-8888 FAX: (626) 303-5151
15 OF 28
1 02410: FORWARD HANDLE ASSEMBLY
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HANDLE DISASSEMBLY:
1. In the wirebox identify wires to switch of
handle assembly. Identify which wires they
connect with prior to removing caps. Refer to
wiring diagram.
2. Pull out switch (Item 10, Fig. 16).
3. The drilled hole in the housing (item 1) has
been filled with silicon to help keep moisture
out of electrical system. Remove silicon prior
to reassembly.
HANDLE REASSEMBLY:
1. Reverse steps 1 and 2 of “Handle
disassembly”.
2. After installing switch, fill drilled hole that
switch wires were sent thru with silicon. This
helps keep moisture out of electrical system.
3. Insert closed end of spring (item 3) into
plunger (item 4).
REV E1: 8/2/13
REAR HANDLE
Figure 15 1 02540: REAR HANDLE ASSEMBLY
KENTMASTER MFG. CO., INC. !""#$#$%&"%
TELEPHONE: (626) 359-8888 FAX: (626) 303-5151
16 OF 28
1 02540: REAR HANDLE ASSEMBLY
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REV E1: 8/2/13
DRIVESHAFT HOUSING – NOSE ASSEMBLY
STANDARD TORQUE
Figure 16 1 02970: DRIVE SHAFT HOUSING – NOSE, STANDARD TORQUE
KENTMASTER MFG. CO., INC. !""#$#$%&"%
TELEPHONE: (626) 359-8888 FAX: (626) 303-5151
17 OF 28
1 02970: DRIVE SHAFT HOUSING - NOSE, STANDARD TORQUE
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D1 02 60 PINION, STANDARD TORQUE
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1 025 0 SAW MANDREL NOSE ASSEMBLY, STANDARD
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REV E1: 8/2/13
1 025 0: SAW MANDREL NOSE ASSEMBLY, STANDARD
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Figure 17 1 025 0: NOSE ASSEMBLY, STANDARD TORQUE
KENTMASTER MFG. CO., INC. !""#$#$%&"%
TELEPHONE: (626) 359-8888 FAX: (626) 303-5151
18 OF 28
STANDARD TORQUE GEAR SET:
1302360 – BEVEL PINION GEAR (SEE 1302970)
1302370 – BEVEL GEAR (SEE NOSE 1302530)
BLADE: 1100 RP
NOSE DISASSEMBLY:
1. Remove six screws (Item 18).
2. Using a 3/16” hex wrench, remove plug (Item
14)
3. With a center punch inserted thru back of nose
(Item 8), press out mandrel (Item 2). All
internal parts should come out at this time.
NOSE REASSEMBLY:
1. Reassemble all parts in reverse order.
2. Refer to Fig. 19 for proper assembly
orientation of ring and bearing (Items 6 and
Item 11).
REV E1: 8/2/13
HIGH TORQUE
Figure 18 1 02552: DRIVE SHAFT HOUSING - NOSE, HIGH TORQUE
KENTMASTER MFG. CO., INC. !""#$#$%&"%
TELEPHONE: (626) 359-8888 FAX: (626) 303-5151
19 OF 28
1 02552: DRIVE SHAFT HOUSING - NOSE, HIGH TORQUE
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DD ##%
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D1 02610 PINION, HIGH TORQUE
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1 025 1 SAW MANDREL NOSE ASSEMBLY, HIGH TORQUE
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REV E1: 8/2/13
1 025 1: SAW MANDREL NOSE ASSEMBLY,
HIGH TORQUE
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C1 02600 BEVEL GEAR, HIGH TORQUE
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Figure 19 1 025 1: NOSE ASSEEMBLY – HIGH TORQUE
KENTMASTER MFG. CO., INC. !""#$#$%&"%
TELEPHONE: (626) 359-8888 FAX: (626) 303-5151
20 OF 28
HIGH TORQUE GEAR SET:
1302610 – BEVEL PINION GEAR (SEE 1302552)
1302600 – BEVEL GEAR (SEE NOSE 1302531)
BLADE: 1000 RP
NOSE DISASSEMBLY:
4. Remove six screws (Item 18).
5. Using a 3/16” hex wrench, remove plug (Item
14)
6. With a center punch inserted thru back of nose
(Item 8), press out mandrel (Item 2). All
internal parts should come out at this time.
NOSE REASSEMBLY:
3. Reassemble all parts in reverse order.
4. Refer to Fig. 21 for proper assembly
orientation of ring and bearing (Items 6 and
Item 11).
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