KENTMASTER ZIP Instruction Manual
ZIP SAW REV J: 05/02/13
OPERATOR’S MANUAL [ENGLISH]:
RECIPROCATING QUARTERING
AND ALL-PURPOSE SAW
INCLUDING: OPERATION, INSTRUCTION, INSTALLATION AND MAINTENANCE
IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR
SERVICING THIS TOOL.
ZIP SAW
Powerful Universal S lash-Proof Motor
8000 Cutting Stokes er Minute
Counterbalanced for Reduced Vibration
Easy to Clean and Sanitize
KENTMASTER MFG. CO., INC.
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Page 1 of 24
ZIP SAW REV J: 05/02/13
TOOL DATA
!"
#$
$!$!
"%&'()*
MOTOR OUTPUT:
VOLTAGE: +
FREQUENCY POWER SUPPLY: +(,-*&./01(.
BLADE LENGTH: 2344+244
PROTECTION CLASS: !3
ACCESSORIES
ACCESSORIES PART NO.
SPRING BALANCERS, 3- 8 Lbs, 8.2 ft TRAVEL 7 00220
SAW BLADE 6” 4 00302
SAW BLADE 8” 4 00400
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Page 2 of 24
ZIP SAW REV J: 05/02/13
Important!! Maintenance Procedure
,/(15,(1/65.789&0,*0(/..:7.;,/76;1<,-*<66&<01<6/.71<.(5,<0;9<<,-*(<76).(/.7
4,-9<. 9. <6 0,*0 (/..: 1-: /65.7 6/.71<,6- 1-: 41,-<.-1-;. *9,:.&,-.( 01=. <6 '.
86&&65.:
1. 6-*;6-<,-9.:<66&9(1*.;69&:7.(9&<,-0,*0.7567),-*<.4/.71<97.The operator has
to wear protective gloves,
2. ,/(1501(<6'.<1).-1/17<;0.;).:867:.8.;<,=./17<(*7.1(.:1-:;&.1-.:6-1
monthly basis
1).,<1/17<
&.1-
0.;);64/6-.-<(8675.17
./&1;.;64/6-.-<(1(7.>9,7.:
%7.1(.?(.6-&@A.-<41(<.77.;644.-:.:*7.1(.B&65>91&,<@*7.1(.;69&:;19(.
/7.41<97.5.171-:<.17Use Kentmaster grease 7903 00 ( oz per machine).
This is a food grade grease specially formulated for high speed and motion
application. Using any other grease could cause premature wear and damage to
the parts.
0./,-,6-*.17301(<6'.<,*0<.-.:/.7,6:,;1&&@!,-,6-*.175,<0
07.1:1-:(18.<@(;7.5<07.1:?(..Figure below,(1&(66=.7&61:
/76<.;<,6-=.7&61:,-*<0.(15569&:loosen the pinion gear and cause a rattling
noise<6/9(,-*<0.(151-:<,*0<.-<0.*.171-:<0.(18.<@(;7.56-6<6=.7&61:
41;0,-.
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Page 3 of 24
spring washer
Pinion gear
R.H. thread
L.H. s rew
Ground washer w/terminal
Che k brushes for wear.
Repla e when below 0.3in h (8mm)
ZIP SAW REV J: 05/02/13
GENERAL INFORMATION
%$!!%
!"
__________________________________________________________________________
READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING
THIS TOOL
_____________________________________________________________________________________________________
!#$!$!!
_____________________________________________________________________________________________________
PLACING INTO SERVICE
______________________________________________________________________________________________________
=1C17:(679-(18./71;<,;.(50,;0;69&:7.(9&<,-(.=.7./.7(6-1&,-D97@
:.1<067(9'(<1-<,1&/76/.7<@:141*.
= 1C17:(679-(18./71;<,;.(50,;0;69&:7.(9&<,-4,-67/.7(6-1&,-D97@
/76:9;<67/76/.7<@:141*.
=4/67<1-<,-(<1&&1<,6-6/.71<,6-6741,-<.-1-;.,-86741<,6-
-(<1&&1<,6-1:D9(<4.-<7./1,71-:41,-<.-1-;.68<0,(<66&49(<'.
41:.'@<71,-.:1-:>91&,8,.:/.7(6--.&
&51@(:,(;6--.;</65.7(9//&@8764<66&'.867.
-(<1&&,-*677.46=,-*'&1:.(8764<66&
#1),-*7./1,7(671:D9(<4.-<(<6<0.<66&
!.78674,-*41,-<.-1-;.67;&.1-9/567)
6-6<6/.71<.<0,(<66&9-<,&@6901=.7.;.,=.:<71,-,-*,-<0.01-:&,-*
6/.71<,6-1-:9(.68<0,(<66&
<6/9(,-*141&89-;<,6-,-*67:.8.;<,=.<66&,44.:,1<.&@7./67<1-@
/76'&.4(67:.8.;<(<6@697(9/.7=,(678677.46=1&68<0.<66&8764(.7=,;.
.=.7/&1;.@69701-:671-@/17<68@697'6:@,-<0.;9<<,-*/1<068<0.
<66&
6-6<1;<,=1<.;6-<76&(5,<;0.(67<7,**.7(68<0,(<66&9-&.((@69,-<.-:<6
<.(<676/.71<.<0,(<66&
.=.741).1&<.71<,6-(6746:,8,;1<,6-(<6<0,(<66&.46=.1-:
:,(;6--.;</65.78764<0.<66&50.-<66&,(&.8<9-1<<.-:.:67-6<,-9(.
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Page 4 of 24
! WARNING
WARNING
! NOTICE
! WARNING
WARNING
! WARNING
WARNING
! WARNING
WARNING
! WARNING
WARNING
! WARNING
WARNING
! WARNING
WARNING
! WARNING
WARNING
! WARNING
WARNING
ZIP SAW REV J: 05/02/13
INSTALLATION INSTRUCTIONS
1. 0.<66&6/.71<.(6-50 or 60 Hz single phase AC current
2. &51@(;0.;)<0.motor plate for voltage and amperage requirements0,(<66&;64.(,-.,<0.76&<67
6&<;6-8,*971<,6-(0.6&<7.>9,7.(+6&</65.7(9//&@50.7.1(<0.6&<46:.&7.>9,7.(+3
=6&</65.7(9//&@
OPERATING INSTRUCTIONS
ONLY TRAINED PERSONNEL ARE TO OPERATE THIS TOOL.
.$"%%!##$%
2.E %%%%
3.!!%!
4.$""#%
MAINTENANCE
ONLY TRAINED AND QUALIFIED PERSONNEL ARE TO PERFORM MAINTENANCE
AND SERVICE TO THIS TOOL.
.E%%A%!A%%
33F"%AGF#$" AGF
BLADE REMOVAL AND CLEANING
ALWAYS DISCONNECT POWER SUPPLY FROM TOOL BEFORE INSTALLING OR
REMOVING BLADES FROM TOOL.
."#
2.##
3."#
4.%"%#A!%
SERVICE
.A!%$$!
!%
2. $%A!!!!!
3.A!!$!
KENTMASTER MFG. CO., INC.
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Page 5 of 24
! WARNING
WARNING
! WARNING
WARNING
! WARNING
WARNING
ZIP SAW REV J: 05/02/13
ZIP SAW ASSEMBLY
Figure 1 1900000: ZIP SAW ASSEMBLY
KENTMASTER MFG. CO., INC.
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Page 6 of 24
ZIP SAW REV J: 05/02/13
900000: ZIP SAW
ITEM PART # DESCRIPTION QTY
#$+C
#$+C
#$
33 #$%
#$
F !"
F !"
F3 !"!
FF %
"
3 "
3 "
3 "
#$H#!!
F #$H#!!
3 H"#
33 H"#
3 " 3
F %&'&'8<
!G !
!%#!
Figure 2 1900000: BOM, ZIP SAW ASSEMBLY
KENTMASTER MFG. CO., INC.
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Page 7 of 24
ZIP SAW REV J: 05/02/13
MOTOR ASSEMBLY
Figure 3 1900500-: MOTOR ASSEMBLY
KENTMASTER MFG. CO., INC.
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Page 8 of 24
ZIP SAW REV J: 05/02/13
Figure 4 1900500: BOM, MOTOR ASSEMBLY
KENTMASTER MFG. CO., INC.
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Page 9 of 24
900500 MOTOR ASSEMBLY
ITEM PART # DESCRIPTION QTY
"+
"+
F
#"+!%
#"+!%
3 #
F #%
#!
F !
"% 3
F %
F3 %!
F !
FF #
F %
3 3 !
F #
!#
F 3 %
3 #%
3 #%#
3 !
3 %%
" 3
"
3 F "
"
F "
F F !%"
"
3 "
" F
ZIP SAW REV J: 05/02/13
CASE ASSEMBLY
Figure 5 1900100: ASE ASSEMBLY
KENTMASTER MFG. CO., INC.
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Page 10 of 24
ZIP SAW REV J: 05/02/13
900 00: CASE ASSEMBLY
ITEM PART # DESCRIPTION QTY
!!#$
"
3 ##$
3 %#$
%#%#$
F "#$
F %
#$%#%%
FF
" F
" 3
" F
3 " 3
Figure 6 1900100: BOM, ASE ASSEMBLY
Figure 7 1901010: UPPER ASE
KENTMASTER MFG. CO., INC.
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Page 11 of 24
90 0 0: CASE - UPPER ASSEMBLY
ITEM PART # DESCRIPTION QTY
!!
"!
!
ZIP SAW REV J: 05/02/13
Figure 8 1901100: ON ROD
Figure 9 1901250: OUNTER BALAN E ASS’Y
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Page 12 of 24
90 00: CON ROD ASSEMBLY
ITEM PART # DESCRIPTION QTY
%
F #%
F " 3
JI I I
II I I
90 250: COUNTER BALANCE ASSEMBLY
ITEM PART # DESCRIPTION QTY
!#%
#
F #% 3
3 3 !
F %%
JI I I
II I I
ZIP SAW REV J: 05/02/13
Figure 10 1901430: GUIDE ASSEMBLY
Figure 11 1901500: ARTRIDGE – BEARING ASSEMBLY
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Page 13 of 24
90 430: GUIDE ASSEMBLY
ITEM PART # DESCRIPTION QTY
33 %
3 %#A%
3 %#A
3 F "
"
"
F "
"
JI I I
II I I
90 500: CARTRIDGE, BEARING ASSEMBLY
ITEM PART # DESCRIPTION QTY
#%%
#%
JI I I
II I I
ZIP SAW REV J: 05/02/13
Figure 12 1901600: BLADE SHAFT ASSEMBLY
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Page 14 of 24
90 660: SAW SHAFT ASSEMBLY
ITEM PART # DESCRIPTION QTY
!#%
3 "
3 F %%
JI I I
II I I
ZIP SAW REV J: 05/02/13
Figure 13 1902800: GEAR AND BEARING RING ASSEMBLY
Figure 14 1901400: GEAR ASSEMBLY
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Page 15 of 24
902800:GEAR AND BEARING ASS'Y
ITEM PART # DESCRIPTION QTY
3 #%%
3 %#$
JI I I
II I I
90 400: GEAR ASS'Y
ITEM PART # DESCRIPTION QTY
!#%
3 %
#%
3 F %%
JI I I
II I I
ZIP SAW REV J: 05/02/13
REAR HANDLE ASSEMBLY
Figure 15 1900800: REAR HANDLE ASSEMBLY
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Page 16 of 24
LONGER NIPPLE ON UPPER SIDE
900800: REAR HANDLE ASSEMBLY
ITEM PART # DESCRIPTION QTY
%%
3 !%"
3 !%
!!%
!
F "
3 !
!%
3 " 3
F "
" 3
JI I I
II I I
ZIP SAW REV J: 05/02/13
Figure 16 1900900: TOP - REAR HANDLE
Figure 17 1902600: SWIT H ASSEMBLY
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Page 17 of 24
900900: TOP - REAR HANDLE
ITEM PART # DESCRIPTION QTY
!
3 %!
3 3 " 3
" 3
JI I I
II I I
902600 ASM- SWITCH
ITEM PART # DESCRIPTION QTY
%#A"
F "
#A"
3 "
"
3 3
F !
!
ZIP SAW REV J: 05/02/13
WIRING DIAGRAM
Figure 18 ZIP SAW WIRING DIAGRAM
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Page 18 of 24
ZIP SAW REV J: 05/02/13
FRONT HANDLE ASSEMBLY
Figure 19 1902500: FRONT HANDLE ASSEMBLY
HANGER ASSEMBLY
Figure 20 1902400: HANGER ASSEMBLY
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Page 19 of 24
902500: FORNT HANDLE ASSEMBLY
ITEM PART # DESCRIPTION QTY
#A%
3 "
3 "
JI I I
II I I
902400 ASEMBLY HANGER
ITEM PART # DESCRIPTION QTY
3 "%#A
3 !!%#A
3F $#
3
3
"
F F "
ZIP SAW REV J: 05/02/13
BLADE AND BLADE SUPPORT OPTIONS
Figure 21 BLADE SUPPORT
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Page 20 of 24
902200: 6" BLADE SUPPORT
ITEM PART # DESCRIPTION QTY
#%
#!!H
3
JI I I
II I I
9027 0: 8" BLADE SUPPORT
ITEM PART # DESCRIPTION QTY
#%
#!!H
3
JI I I
II I I
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