Kenwood DV-303 User manual

DVD VCD CD PLAYER
DV-303
SERVICE MANUAL
© 1999-8/B51-5561-00 (K/K) 1378
70%
In compliance with Federal Regulations, following are repro-
ductions of labels on, or inside the product relating to laser
product safety.
KENWOOD-Crop. certifies this equipment conforms to DHHS
Regulations No. 21 DFR 1040. 10, Chapter 1, Subchapter J.
DANGER : Laser radiation when open and interlock
defeated.
AVOID DIRECT EXPOSURE TO BEAM
Caution : No connection of ground line if disassemble
the unit. Please connect the ground line on
rear panel, PCBs, Chassis and some others.
NOTE : Please use the remote controller
for self-diagnosis and tilt adjust-
ment.
STANDBY VIRTUAL
SURROUND
OPEN/CLOSE
DIGITAL OUTPUT
(PCM/BIT STREAM)
OPTICAL COAXIAL
AUDIO OUTPUT VIDEO OUTPUT
VIDEO OUTPUT
SELECTION
COMPONENT
VIDEO OUTPUT
Cr
Cb Y
S-VIDEO
AC IN~
L
R
Operation button
(K27-2390-08)
Front panel
(A60-1788-08)
Tray top
(A29-1088-08)
KENWOOD badge
(B43-0302-04)
Top cover
(A01-3749-08)
Leg
(J02-1468-08)
Pin jack
(E63-1135-08)
Oscillating module
(TOTX178A) Y/C connector
(E40-8534-08)
RCA jack
(E63-1134-08)
Front cover
(B10-3573-08)
Power button
(K27-2389-08)
Switch
(S90-0134-08)
Connector
(E40-8535-08)
Pin jack
(E63-1133-08)

DV-303
2
CONTENTS / ACCESSORIES
CONTENTS / ACCESSORIES .................................. 2
DISASSEMBLY FOR REPAIR....................................3
BLOCK DIAGRAM....................................................14
CIRCUIT DESCRIPTION..........................................18
ADJUSTMENT..........................................................22
WIRING DIAGRAM...................................................33
PC BOARD .............................................................. 34
SCHEMATIC DIAGRAM.......................................... 39
EXPLODED VIEW ....................................................61
PARTS LIST..............................................................64
SPECIFICATIONS ......................................Back cover
Contents
(A70-1353-08) (E30-2937-08)
(E30-2938-08) (E30-2365-05)
Accessories
Note: There is different part in this manual as compared with a usual one because we use OEM
factory's data.

DV-303
3
DISASSEMBLY FOR REPAIR
1-1 Casing Parts and C.B.A. Positions
1. Assembling and Disassembling the Casing
and Checking C.B.A.s 1-4 Disassembling the Front Panel
1. Release the 3 tabs on the bottom.
2. Release the 2 tabs on the left and right.
3. Release the 2 tabs.
4. Disconnect the 2 flexible cables.
1-5 Disassembling the Loading Base Unit
1. Remove the 4 screws.
2. Pull out the loading base unit vertically.
Note
There is a danger of damaging the connectors.
1-2 Service Positions
Note
To inspect the loading base unit, position the left side
upward (as viewed from the front).
1-3 Disassembling the Tray
1. Turn the lever clockwise.
2. Move the tray in the direction of the arrow until it locks.
3. Release the tab locks on the left and right, then pull out
the tray.
Extension cable (A)
Extension cable (B)x2

DV-303
4
DISASSEMBLY FOR REPAIR
1-6 Checking the Module C.B.A.
1. Remove the 2 screws.
2. Connect the module C.B.A. to the mother C.B.A. with the
extension cables for inspection.
• Extension cable (B)x2
Mother C.B.A. Module C.B.A.
PP24201-PS4201
PP23201-PS3201
Note
Be sure to initialize the player whenever you replace a
C.B.A. (Refer to page21/4-1 Initializing the DVD Player.)
1-7 Disassembling the Rear Panel,
1. Remove all of the screws connected to the rear panel.
(The number of screws varies according to the model).
1-8 Checking the Power Supply C.B.A.
1. Remove the 3 screws.
2. Carefully pull out the power supply C.B.A.
Note
There is a danger of damaging the connectors.
3. Connect the power supply C.B.A. and the mother C.B.A.
with the extension cable for inspection.
• Extension cable(A) (connects the power supply C.B.A.
PS1101 and the mother C.B.A. PP21101)
2. Release the two tabs on the left and right.
Extension cable(A)

DV-303
5
DISASSEMBLY FOR REPAIR
1-9 Checking the Mother C.B.A.
1. Remove the 5 screws.
2. Release the 2 tabs.
2. To preserve the quality of the optical pickup replacement
parts during transport and installation, the terminals of
the laser diode are short-circuited. After replacing the
parts, use the proper procedure to return the laser diode
to its original condition. (Refer to page9/2-12 Assembling
the Optical Pickup.)
3. Testers cannot be used to check the laser diode of the
optical pickup. The power supply inside the tester can
easily damage the laser diode.
4. Take care when handling the flexible cable because
excessive force can cause it to break.
5. You cannot adjust the semifixed resistor for laser power
adjustment. Do not turn it.
2-2 Disassembly Procedure
Use the following procedure to replace major parts.
For the assembly procedure, follow the flow chart in reverse.
3. Checked by connecting the module C.B.A. and the moth-
er C.B.A. with the extension cables.
Extension cable (B)x2
Module C.B.A. Mother C.B.A.
PS3201-PP23201
PS4201-PP24201
Note
Be sure to initialize the player whenever you replace a
C.B.A. (Refer to page21/4-1, Initializing the DVD player.)
2. Assembling and Disassembling the Optical
Pickup (Mechanical Parts)
The optical pickup can be damaged by static electricity from
your body. Be sure to take static electricity countermeasures
when working around the optical pickup.
2-1 Handling the Optical Pickup
The optical pickup can be damaged by static electricity
from your body. Be sure to take static electricity counter-
measures when working around the optical pickup.
1. The optical pickup is an extremely high-precision mecha-
nism. Do not subject it to strong impact.
Extension cable(B)
Extension
cable(B)

DV-303
6
DISASSEMBLY FOR REPAIR
2-3Lubricating the Loading Base Unit
When replacing parts, lubricate the parts maked “xxx” in the diagram
Part number Service Tool
Grease 410-0013-05 Grease EM-30LG

DV-303
7
DISASSEMBLY FOR REPAIR
2-4 Static Electricity Countermeasures
The laser diode inside the traverse unit (optical pickup) can
be damaged by static electricity from your body. Be sure to
take static electricity countermeasures when working around
the optical pickup.
2-4-1 Static Electricity Countermeasure Methods
1. Ground yourself
Use an anti-static wrist strap to discharge static electrici-
ty from your body.
2. Ground the workbench
Lay a conductive material (sheet) or steel sheet on the
surface where the traverse unit (optical pickup) is to be
placed, then ground the sheet.
2-5 Disassembling the Clamp Base Unit
Remove the 2 screws.
2-6 Disassembling the Clamper Weight, Clamper
Yoke, Magnet and Clamper
1. Release the tab, and pull out the clamper.
2. Release the 3 tabs on the clamper.
2-4-2 Short-circuit the laser diode
Solder the land in the flexible cable of the optical pickup.
Notes
• Be sure to do this befer disconnecting the flexible cable
of the optical pickup from the module C.B.A.
• Use an anti-static soldering iron to short-circuit and
unshort-circuit laser diode.
(Recommended soldering iron: Hakko with ESD counter-
measure)
• After you have finished repairing the laser diode, follow
the correct procedure to remove the solder from the
short-circuit location. (Refer to page5/2. Assembling and
Disassembling the Optical Pickup (Mechanical Parts).)

DV-303
8
DISASSEMBLY FOR REPAIR
2-7 Disassembling the Traverse Unit
1. Remove the 3 screws.
Note
Be sure to take static electricitiy countermeasures befer
disconnecting the flexible cable.(Refer to page7/2-4 Stat-
ic Electricity Countermeasures.)
2. Disconnect the 2 flexible cables.
2-8 Disassembling the Stepping Motor Unit
1. Disconnect the flexible cable.
2. Remove the 2 screws.
Note
Take care when handling the flexible cable because it
can be broken by excessive force.
2-9 Disassembling the Optical Pickup Unit
1. Remove the hook of the FPC holder, then remove the
FPC holder itself.
2. Remove the screw.
3. Release the tab, then remove spring holder 1.
Note
Be sure not to lose the spring.
4. Remove the guide shaft.
Note
Be sure to adjust the optical pickup tilt after replacing the
optical pickup.
(Refer to page10/2-14 Opitcal Pickup Tilt Adjustment.)

DV-303
9
DISASSEMBLY FOR REPAIR
2-10 Disassembling the Nut Unit
1. Remove the screw.
Notes
• The nut unit is not part of the optical pickup.
Before replacing the optical pickup, remove the nut unit
for use with the new optical pickup.
• After installation, use screw lock to lock the screw in posi-
tion.
• When reassembling, use screw lock to lock the screw in
position after attaching it.
2-12 Assembling the Optical Pickup
1. Install the optical pickup.
Note
Take care not ot attach the tilt spring and guide shaft in
the wrong order.
2. Fit the protruding part of the pickup FPC into the convex-
part of the FPC holder to install it.
2-11 Disassembling the Sub-Shaft Preload Spring
1. Remove the screw.
Notes
• Handle the sub-shaft preload spring carefully because the
shape of the tip is easily deformed.
• The sub-shaft preload spring is not part of the optical
pickup. Before replacing the optical pickup, remove the
sub-sahft preload spring for use with the new optical
pickup.
• After installation, use screw lock to lock the screw in posi-
tion.

DV-303
10
DISASSEMBLY FOR REPAIR
3. Insert the pickup FPC into connector FP5201 on the mod-
ule C.B.A. 2-14 Optical Pickup Tilt Adjustment
4. Remove the solder from the pickup FPC's soldered short-
circuit.
5. Adjust the optical pickup tilt after removing the solder.
(Refer to page10/2-14 Optical Pickup Tilt Adjustment.)
2-13 Disassembling the Spindle Motor Unit
1. Remove the three screws.
Note
Be sure to adjust the optical pickup tilt after replacing the
spindle motor unit.

DISASSEMBLY FOR REPAIR
11
DV-303
Notes
• Adjustment is generally unnecessary after replacing other
parts of the traverse unit. However, adjust if there is a
noticeable degradation in picture quality.
• Optical adjustments cannot be made inside the optical
pickup.
• Adjustment is generally unnecessary after replacing the
traverse unit.
• Adjustment is generally unnecessary after replacing the
traverse unit.
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DISASSEMBLY FOR REPAIR
2-15 Disassembling the Intermediate Chassis
1. Push the stopper downward, then rotate it until it contacts
the Vertical cam.
2. Release the 2 tabs.
2-17 Disassembling the Pulley Gear and
Deceleration Gear
1. Remove the screw.
2. Remove the pulley gear.
3. Remove the belt.
4. Remove the deceleration gear.
2-18 Disassembling the Mechanism Loading
C.B.A.
1. Remove the 2 screws.
2. Remove the 2 screws.
3. Release the three tabs.
2-16 Disassembling the Vertical cam and Drive
gear
1. Rotate the Vertical cam until it reaches the contact
position.
2. Lift the Vertical cam straight upward to pull it out.
3. Remove the Drive gear.
DV-303
12
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DV-303
DISASSEMBLY FOR REPAIR
13
2-19 Lubricating the Optical Pickup and Peripheral Parts
When replacing parts, lubricate the parts marked “xxx" in the diagram.
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OVERALL BLOCK DIAGRAM
DV-303
14
27MHz
RGB VIDEO/COMPONENT VIDEO OUT MODEL ONLY
ONLY
MODEL
5.1ch
AUDIO
AUDIO DIGITAL OUT
IC3201
MOTHER C.B.A.
PAL MODEL ONLY
IC3061
IC3051
IC6001
IC2511
IC2501
MECHANISM UNIT
MODULE C.B.A.
CR(R)
CB(B)
Y(G)
S-VIDEO OUT
VIDEO OUT
IC3531
IC4221
IC4211
IC4201
CNT
SW
SL
SR
FR
FL
CONVERTER
D/A
VIDEO
DRIVER
VIDEO
CONVERTER
D/A
AUDIO
CONVERTER
D/A
AUDIO
CONVERTER
D/A
AUDIO
IC3001IC7001IC2001IC5202
(AV DEC)
DECODER
AV
SRAM
4BIT
(ODC)
CONTROLLER
DISC
OPTICAL
SRAM
16BIT
COIL
TRACKING
COIL
FOCUS
MOTOR
STEPPING
CPU
SUB
KEY
REMOCON
LED
OSD
FL
(DSC)
CONTROLLER
SERVO
DIGITAL
IC6302
IC6201
CPU
MAIN
DRAM
4M
16.9MHz
DRIVE
MOTOR
4ch
MOTOR
LOADING
DRIVE
MOTOR
SPINDLE
MOTOR
SPINDLE
(FEP)
PROCESSOR
END
FRONT
UNIT
PICK UP
OPTICAL
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(0.5sec./DIV.)
CLOSE 2.5Vp-p
IC2501-25(UP),IC2501-27(DOWN)
5.0Vp-p(20usec./div.)
IC2501-24
7.2Vp-p(20usec./div.)
IC2511-11,12,13,14
(0.5sec./DIV.)
OPEN 2.5Vp-p
IC2501-25(UP),IC2501-27(DOWN)
RF SIGNAL
SPINDLE MOTOR DRIVE SIGNAL STEPPING MOTOR DRIVE SIGNAL
TRACKING ERROR SIGNAL
FOCUS ERROR SIGNAL
BRK
FIN
RIN
SS
FGC
FG
EC
ECR
OPIN2-
OPIN1-
OPIN3-
OPIN4-
TRAY CLOSE
TRAY OPEN
BRK
TRAY SET2
TRAY SET1
SS
FGC
FG
EC
ECR
TRV-SW
FOCUS DRIVE
TRAKING DRIVE
TRSDRV-B
TRSDRV-A
X TRON
OFTR
BDO
JIT OUT
LDONA
LDONB
FBAL
FE
TBAL
TE
RDCKP
RDCKN
RDTP
RDTN
VIN4
VIN3
VIN2
VIN1
VIN5
VIN6
STNBY
STD1
SCK
SEN
DAT3
DAT2
DAT1
DAT0
SBI1
SBO1
SBT1
CPUIRQ
CPCEN
CPSEN
OUT2
OUT1
A3
A2
A1
H1+
H1-
H2+
H2-
H3+
H3-
VO2-
VO2+
VO1-
VO1+
VO4+
VO4-
VO3+
VO3-
Q
C
D
OPTICAL PICK UP UNIT
PHOTO DETECTOR
B3B4
B2B1
A3
A2
A4
A1
LASER DIODE
AMP
HEAD
Q5201
LD DRIVE
4
3
IC6303
(EEPROM)
AMP
115
114
113
112
71
76
50
60
52
72
70
55
2
6
5
IC6201
(CPU)
IC7001
(ODC)
INTERFACE
BALANCE
FOCUS
BALANCE
TRACKING
22
21
20
19
97
96
95
94
92
91
2
3
2
1
9
23
66
65
64
12
13
28
50
49
48
47
(FEP)
IC5202
61
63
62
60
38
37
36
35
34
33
128
107
44
81
98
93
20
91
43
42
41
40
1
7
8
13
12
16
14
111
120
121
11
103
102
105
104
23
26
9
2
3
4
5
6
7
16
11
10
15
12
19
18
25
27
23
26
28
11
12
13
14
15
16
17
18
6
3
(DSC)
IC2001
QR2502
5
4
1
3
AMP
QR2503
QR2501
AMP
5
4
1
3
AMP
(MOTOR DRIVE)
(SPINDLE MOTOR DRIVE)
IC2501
IC2511
M2601
LOAD M-
LOAD M+
MOTOR
LOADING
S2601
TRAY OPEN
TRAY CLOSE
M3
M2
M1
H1-
HALL1
H1+
H2-
H2+
HALL2
H3+
H3-
TRV-SW
HALL3
TRAVERSE SWITCH
ACT T-
ACT T+
ACT F-
ACT F+
STEPPING MOTOR UNIT
STEPPING MOTOR
LOADING MOTOR UNIT
SPINDLE MOTOR UNIT
OPTICAL PICK UP UNIT
ACTUATOR
COIL
TRACKING
COIL
FOCUS
DV-303
SERVO BLOCK DIAGRAM
15
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?
?
?
?
?
?@@@@@@@@6K?e?
?@@?eI'@@e?
?@@?e?N@@L??
?@@?f@@1??
?@@?f@@@??
?@@?f@@5??
?@@?e?J@@H??
?@@?eO&@@e?
?@@@@@@0M?e?
?@@?h?
?@@?h?
?@@?h?
?@@?h?
?@@?h?
?@@?h?
?@@@@@@?g?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
@@@@he@@@@@??
@@L?g?J@@@?e?
@@1?g?7Y@@?e?
@@@Lg?@?@@?e?
@?@1gJ5?@@?e?
@?3@L?f7H?@@?e?
@?N@1?f@??@@?e?
@??3@Le?J5??@@?e?
@??N@1e?7H??@@?e?
@?e3@L??@e?@@?e?
@?eN@1?J5e?@@?e?
@?e?3@W&He?@@?e?
@?e?N@@@?e?@@?e?
@?f3@5?e?@@?e?
@?fN@H?e?@@?e?
@@@@@?e?@e?@@@@@@??
?
?
?
?
?
?
?
W26Xf
7<B1f
3=C5f
W2@@6XfV40Yf
?W&(MI')X?he
W&(YeV')Xhe
?W&(Y?e?V')X?h
W&(YgV')Xh
@?&@H?g?V')X?g
3@@5heV')Xg
V40Yhe?V')K?f
V'@6X?e
?V'@)Xe
V'@1e
?V4@e
?O26X?e
?@K?f?O2@@@@@@@@@1?e
?3@@@@@@@@0Mg?I@?e
?V40M?
@@6Khe'6X?e
?I'@@?f?'6XV'1?e
V4@?f?V'1?V'?e
V'g
?@@6K?
I'@@hfW.f
?V4@he?W&Hf
W&5?f
?W&(Y?f
W&(Yg
?W&(Y?g
O&(Yh
W2@(Y?h
?O&@0Yhe
?O2@(Mhf
?@KO2@@0Y?hf
?3@@@0M?hg
?V40M?
?W2@@@@@@@e
W&@@@@@@@@e
.Mg@@e
?J@5e
?7@He
J@5?e
7@H?e
?J@5f
?7@Hf
J@5?f
7@H?f
@@g
?J@5g
?7@Hg
?@@?g
?@@?g

EXCEPT A112U,A115U
A115U
A112U,
EXCEPT
VGOUT
196
Q3221
Q3231
AMP
AMP
SERIES MODEL ONLY
EXCEPT A770,A360
EXCEPT A770,A360 SERIES
1.2Vp-p(20usec/div)
IC3001-201
1.5Vp-p(20usec/div)
IC3001-206
1.2Vp-p(20usec./div.)
IC3201-23
2.2Vp-p(20usec./div.)
IC3531-19
2.2Vp-p(20usec./div.)
IC3531-16
1.5Vp-p(20usec./div.)
IC3201-25
1.2Vp-p(20usec./div.)
IC3531-14
0.64Vp-p(20usec./div.)
IC3201-32
0.68Vp-p(20usec./div.)
IC3201-29
6.0Vp-p(20usec./div.)
IC3001-161 to 168
MODULE C.B.A. MOTHER C.B.A.
(AV DECORDER)
IC3001
A770,A360,SERIES MODEL ONLY
XRST
122
IC6201-79PIN
FROM
NRST
XRESET
45
VCOUT
VYOUT
C
Y
201
206
Q3211
AMP
AMP
Q3201
FL3501
B.P.F.
L.P.F.
FL3511
Q3501
AMP
AMP
Q3511
Q3502
AMP
AMP
Q3512
VR3511
VR3501
C ADJ.
Y ADJ.
A770,A360 SERIES MODEL ONLY
Q3601
AMP
Q3602
AMP
QR3601
NR
IC6201-80PIN
FROM
AMP
Q3513
AMP
Q3603
VIDEO OUT
(VIDEO DRIVER)
IC3531
14
16
19
COUT
VOUT
C
YOUT
3Y
11
VD7
VD0
168
167
166
165
164
163
162
161
(VIDEO D/A CONVERTER)
IC3201
IC6201-10PIN
FROM
SDATA
IC6201-9PIN
FROM
SCLOCK
P7
P0
SDATA
SCLOCK
20
19
9
8
7
6
5
4
3
2
CB/B ADJ
VR3201
CR/R
CB/B
Y/G
C
Y
DAC-C
DAC-B
DAC-A
DAC-F
DAC-E
38
29
32
35
23
25
ONLY
EUROPE MODEL
AMP
Q3221
AMP
Q3231
AMP
Q3241
FL3561
FL3551
B.P.F.
AMP
Q3571
AMP
Q3561
Q3551
AMP
(VIDEO AMP)
IC3581
10
13
15
7
4
2
OUTC
OUTB
OUTA
INC
INB
INA
MODEL
EXCEPT EUROPE
CR/R
CB/B
Y/G
JAPAN MODEL ONLY
QR3521 QR3522
WIDE1
IC6201-53PIN
FROM
IC6201-5PIN
FROM
WIDE2
S-VIDEO OUT
VIDEO BLOCK DIAGRAM
DV-303
16
W&g
?W&@g
W&@@g
.Y@@g
@@g
@@g
@@g
@@g
@@g
@@g
@@g
@@g
@@g
@@g
@@g
@@@@@@f
?W&?2@6Kf
O&@@@@@@@?e
?@@@@(M?I'@Le
?@@He?N@1e
?@@?f@@e
?@@?f@@e
?@@?f@@e
?@@?f@5e
?@@Le?J@He
?@@)K?O&@?e
?@@V4@0Mf
?@@?h
?@@?h
?@@?h
?@@?h
?@@?h
?@@@@@@?g
O2@@6Kf
?@@(MI'@@?e
J@(YeV'@Le
7@H?e?N@1e
@@g@@e
@@g@@e
3@L?e?J@@e
N@)XeW&@@e
?@@)KO&@@@e
I4@@0Y@5e
?J@He
W&5?e
?W&(Y?e
O&(Yf
O2@0Y?f
?@@0M?g
O2@@6Kf
?@@(MI'@@?e
J@(YeV'@Le
7@H?e?N@1e
@@g@@e
@@g@@e
3@L?e?J@@e
N@)XeW&@@e
?@@)KO&@@@e
I4@@0Y@5e
?J@He
W&5?e
?W&(Y?e
O&(Yf
O2@0Y?f
?@@0M?g
?@@?e
?@@?e
W&g
?W&@g
W&@@g
.Y@@g
@@g
@@g
@@g
@@g
@@g
@@g
@@g
@@g
@@g
@@g
@@g
@@@@@@f
W2@@6Xf
?W&(MI')X?e
?7@HeN@1?e
J@5?e?3@Le
7@H?e?N@1e
@@g@@e
@@g@@e
@@g@@e
@@g@@e
@@g@@e
@@g@@e
3@L?e?J@5e
N@1?e?7@He
?3@LeJ@5?e
?V')KO&(Y?e
V4@@0Yf
?@@?e
?@@?e
?O2@@6X?f
@@@@@@)Xf
?J(MeI'@1f
?.Y?e?N@@f
@@f
@@f
?J@5f
?7@Hf
J@5?f
7(Y?f
?J(Yg
W.Y?g
?W.Yh
W&Y?fO.e
?W&@@@@@@@(Ye
?&@@@@@@@0Y?e
O2@@6Kf
?@@(MI'@@?e
J@(YeV'@Le
7@H?e?N@1e
@@g@@e
@@g@@e
3@L?e?J@@e
N@)XeW&@@e
?@@)KO&@@@e
I4@@0Y@5e
?J@He
W&5?e
?W&(Y?e
O&(Yf
O2@0Y?f
?@@0M?g
?W2@@@@@@@e
W&@@@@@@@@e
.Mg@@e
?J@5e
?7@He
J@5?e
7@H?e
?J@5f
?7@Hf
J@5?f
7@H?f
@@g
?J@5g
?7@Hg
?@@?g
?@@?g
?
?
?
?
?
?
?
?
?
?
?
?
?
?@@?e?
?@@?e?
?
?
?
?
?
?
?
?@@?e?
?@@?e?
?
?
?
?
?
?
?
W&g
?W&@g
W&@@g
.Y@@g
@@g
@@g
@@g
@@g
@@g
@@g
@@g
@@g
@@g
@@g
@@g
@@@@@@f
?O2@@@e
?W2@0Mf
W&(Mg
?W&(Y?g
?7@Hh
J@@=h
7@S@@@6Kf
@@(M?I'@@?e
@@H?eV'@Le
@@f?N@1e
@@g@@e
@@g@@e
3@L?e?J@5e
N@)XeW&@He
?@@)KO&@@?e
I4@@0Mf
?
?
?
?
?
?
?
?
?@@@@@@@@6K?e?
?@@?eI'@@e?
?@@?e?N@@L??
?@@?f@@1??
?@@?f@@@??
?@@?f@@5??
?@@?e?J@@H??
?@@?eO&@@e?
?@@@@@@0M?e?
?@@?h?
?@@?h?
?@@?h?
?@@?h?
?@@?h?
?@@?h?
?@@@@@@?g?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
@@@@he@@@@@??
@@L?g?J@@@?e?
@@1?g?7Y@@?e?
@@@Lg?@?@@?e?
@?@1gJ5?@@?e?
@?3@L?f7H?@@?e?
@?N@1?f@??@@?e?
@??3@Le?J5??@@?e?
@??N@1e?7H??@@?e?
@?e3@L??@e?@@?e?
@?eN@1?J5e?@@?e?
@?e?3@W&He?@@?e?
@?e?N@@@?e?@@?e?
@?f3@5?e?@@?e?
@?fN@H?e?@@?e?
@@@@@?e?@e?@@@@@@??
?
?
?
?
?
?
?
W26Xf
7<B1f
3=C5f
W2@@6XfV40Yf
?W&(MI')X?he
W&(YeV')Xhe
?W&(Y?e?V')X?h
W&(YgV')Xh
@?&@H?g?V')X?g
3@@5heV')Xg
V40Yhe?V')K?f
V'@6X?e
?V'@)Xe
V'@1e
?V4@e
?O26X?e
?@K?f?O2@@@@@@@@@1?e
?3@@@@@@@@0Mg?I@?e
?V40M?
@@6Khe'6X?e
?I'@@?f?'6XV'1?e
V4@?f?V'1?V'?e
V'g
?@@6K?
I'@@hfW.f
?V4@he?W&Hf
W&5?f
?W&(Y?f
W&(Yg
?W&(Y?g
O&(Yh
W2@(Y?h
?O&@0Yhe
?O2@(Mhf
?@KO2@@0Y?hf
?3@@@0M?hg
?V40M?
W2@@6Xf
?W&(MI')X?e
?7@HeN@1?e
?@@?e?@@?e
?@@LeJ@@?e
?3@)KO&@5?e
?V'@@@@(Y?e
?@@@@?f
?W&(?'@)X?e
W&(Y?V'@)Xe
7@H?eV'@1e
@@f?N@@e
@@g@@e
3@L?e?J@5e
V4)KeO&0Ye
I4@@0Mf

AMP
AMP
AMP AMP
AMPAMP
AMPAMP
AMPAMP
AMPAMP
AMP
AMP
AMPAMP
AMP
AMP
AMP
AMP
AMP
AMP
AMP AMP
AMPAMP
AMP
AMP
AMP
AMP
AMP
AMPAMPAMPAMP
AMP
A115 SERIES
EXCEPT A112
A270,K520 SERIES ONLY
A112,A115,A120
IC4461
IC4461
0.7Vp-p(0.5msec./div.)
0.6Vp-p(0.5msec./div.)
IC4201-13,15
6.4Vp-p(10usec./div.)
IC3001-185
A560 ONLY
T4761
A770,A560,A360,A270,A120 SERIES ONLY
K570 ONLY
3
IC4781
OPTICAL
DIGITAL AUDIO OUT
COAXIAL
DIGITAL AUDIO OUT
JK4771
6
4
3
1
IC4751
5
3
IC4751
2
6
K4751
IC4751
7
1
IC4241
4
2
IEC OUT
174
SW OUT
CNT OUT
SR OUT
SL OUT
Rch OUT
Lch OUT
FR OUT
FL OUT
21
IC4471
7
IC4471
6
S4501
FROM
ATTENUATOR
IC6201-3PIN
FROM
A MUT
Q4431
IC4421
21 22
IC4392
IC4251-12PIN
FROM
K4384
SW SEL
9
15
2
1
IC4382
Q4421
IC4421
43
IC4392
IC4251-10PIN
FROM
10
CNT SEL
K4383
4
3
5
IC4382
S4501
FROM
ATTENUATOR
A MUT
IC6201-3PIN
FROM
S4501
FROM
ATTENUATOR
A MUT
IC6201-3PIN
FROM
21
Q4411
IC4401
21 22
IC4391
IC4251-12PIN
FROM
SUR SEL
K4381
9
15
2
1
IC4381
A360 SERIES
Except A770,A560,
K4442
K4441
S4501
FROM
ATTENUATOR
IC6201-3PIN
FROM
A MUT
67
IC4401
Q4401
43
IC4391
6
IC4451
7
2
IC4451
1
+
IC4441
21
+
7
IC4441
6
IC4251-12PIN
FROM
SUR SEL
10
K4382
4
3
5
IC4381
+
SERIES ONLY
A770,A560,A360
A360 SERIES
Except A770,A560,
A360 SERIES
Except A770,A560,
1
IC4451
2
6
IC4451
7
1
IC4306
2
7
IC4321
6
6
IC4361
7
1
IC4361
2
1
IC4605
2
EXTL
10
IC4601
17
DSP
KARAOKE
IC4341
FS MUT
SLVIR
IC4251-8PIN
FROM
K570 ONLY
K570 ONLY
IC4251-8PIN
FROM
FS MUT
SRVIR
IC4341
DSP
KARAOKE
21
IC4601
14
EXTR
6
IC4605
7
2
IC4341
1
7
IC4341
6
KARAOKE MODEL ONLY
1
IC4321
2
7
IC4691
6
+
IC6001-50PIN
FROM
MIC MUT
+
KARAOKE MODEL ONLY
ECHO MUT
IC6001-49PIN
FROM
7
IC4306
6
VR4952
1
92
IC4952
2
IC6001-51PIN
TO
VOICE DET
IC4951
AMP
ECHO
DET
LEVEL
MIC
7
6
IC4952
1
2
IC4691
+
VR4692
7
5
IC4671
MIC2
VR4691
1
3
IC4671
MIC1
NRST
IC6201-79PIN
FROM
SBO1
IC6201-72PIN
FROM
SBT1
IC6201-70PIN
FROM
SW
STBDAC
CNT
13
16
IC6201-59PIN
FROM
(AUDIO D/A CONVERTER)
IC4221
28272622
IC4251-9PIN
FROM
DACMUT
1
3
2
IC4251-7PIN
FROM
10
DSPTHURU
IC4602
3
1
342
IC4612
42
IC4601
45
AOUT2
183
A770,A560,A360 SERIES ONLY
NRST
IC6201-79PIN
FROM
SBO1
IC6201-72PIN
FROM
SBT1
IC6201-70PIN
FROM
SR
STBDAC
SL
13
16
IC6201-59PIN
FROM
(AUDIO D/A CONVERTER)
IC4211
28272622
IC4251-9PIN
FROM
DACMUT
1
3
2
IC6001-75PIN
FROM
GAIN SEL
DACMUT
IC4251-9PIN
FROM
NRST
IC6201-79PIN
FROM
SBO1
IC6201-72PIN
FROM
SBT1
IC6201-70PIN
FROM
IC6201-59PIN
FROM
STBDAC
FR
FL
13
16
(AUDIO D/A CONVERTER)
IC4201
28272622
1
3
2
IC4251-7PIN
FROM
9
DSPTHURU
IC4602
4
5
563
IC4612
41
IC4601
44
IC4251-7PIN
FROM
DSPTHURU
11
IC4602
14
13
124043
IC4601IC4612
8
9
A360 SERIES
Except A770,A560,
K4203
K4201
K4202
AOUT1
184
179
LRCK
SRCK
181
IC3001
AOUT0
185
DV-303
AUDIO BLOCK DIAGRAM
17
W&g
?W&@g
W&@@g
.Y@@g
@@g
@@g
@@g
@@g
@@g
@@g
@@g
@@g
@@g
@@g
@@g
@@@@@@f
?W&?2@6Kf
O&@@@@@@@?e
?@@@@(M?I'@Le
?@@He?N@1e
?@@?f@@e
?@@?f@@e
?@@?f@@e
?@@?f@5e
?@@Le?J@He
?@@)K?O&@?e
?@@V4@0Mf
?@@?h
?@@?h
?@@?h
?@@?h
?@@?h
?@@@@@@?g
O2@@6Kf
?@@(MI'@@?e
J@(YeV'@Le
7@H?e?N@1e
@@g@@e
@@g@@e
3@L?e?J@@e
N@)XeW&@@e
?@@)KO&@@@e
I4@@0Y@5e
?J@He
W&5?e
?W&(Y?e
O&(Yf
O2@0Y?f
?@@0M?g
O2@@6Kf
?@@(MI'@@?e
J@(YeV'@Le
7@H?e?N@1e
@@g@@e
@@g@@e
3@L?e?J@@e
N@)XeW&@@e
?@@)KO&@@@e
I4@@0Y@5e
?J@He
W&5?e
?W&(Y?e
O&(Yf
O2@0Y?f
?@@0M?g
?@@?e
?@@?e
W&g
?W&@g
W&@@g
.Y@@g
@@g
@@g
@@g
@@g
@@g
@@g
@@g
@@g
@@g
@@g
@@g
@@@@@@f
W2@@6Xf
?W&(MI')X?e
?7@HeN@1?e
J@5?e?3@Le
7@H?e?N@1e
@@g@@e
@@g@@e
@@g@@e
@@g@@e
@@g@@e
@@g@@e
3@L?e?J@5e
N@1?e?7@He
?3@LeJ@5?e
?V')KO&(Y?e
V4@@0Yf
?@@?e
?@@?e
?O2@@6X?f
@@@@@@)Xf
?J(MeI'@1f
?.Y?e?N@@f
@@f
@@f
?J@5f
?7@Hf
J@5?f
7(Y?f
?J(Yg
W.Y?g
?W.Yh
W&Y?fO.e
?W&@@@@@@@(Ye
?&@@@@@@@0Y?e
O2@@6Kf
?@@(MI'@@?e
J@(YeV'@Le
7@H?e?N@1e
@@g@@e
@@g@@e
3@L?e?J@@e
N@)XeW&@@e
?@@)KO&@@@e
I4@@0Y@5e
?J@He
W&5?e
?W&(Y?e
O&(Yf
O2@0Y?f
?@@0M?g
?W2@@@@@@@e
W&@@@@@@@@e
.Mg@@e
?J@5e
?7@He
J@5?e
7@H?e
?J@5f
?7@Hf
J@5?f
7@H?f
@@g
?J@5g
?7@Hg
?@@?g
?@@?g
?
?
?
?
?
?
?
?
?
?
?
?
?
?@@?e?
?@@?e?
?
?
?
?
?
?
?
?@@?e?
?@@?e?
?
?
?
?
?
?
?
W&g
?W&@g
W&@@g
.Y@@g
@@g
@@g
@@g
@@g
@@g
@@g
@@g
@@g
@@g
@@g
@@g
@@@@@@f
?O2@@@e
?W2@0Mf
W&(Mg
?W&(Y?g
?7@Hh
J@@=h
7@S@@@6Kf
@@(M?I'@@?e
@@H?eV'@Le
@@f?N@1e
@@g@@e
@@g@@e
3@L?e?J@5e
N@)XeW&@He
?@@)KO&@@?e
I4@@0Mf
?
?
?
?
?
?
?
?
?@@@@@@@@6K?e?
?@@?eI'@@e?
?@@?e?N@@L??
?@@?f@@1??
?@@?f@@@??
?@@?f@@5??
?@@?e?J@@H??
?@@?eO&@@e?
?@@@@@@0M?e?
?@@?h?
?@@?h?
?@@?h?
?@@?h?
?@@?h?
?@@?h?
?@@@@@@?g?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
@@@@he@@@@@??
@@L?g?J@@@?e?
@@1?g?7Y@@?e?
@@@Lg?@?@@?e?
@?@1gJ5?@@?e?
@?3@L?f7H?@@?e?
@?N@1?f@??@@?e?
@??3@Le?J5??@@?e?
@??N@1e?7H??@@?e?
@?e3@L??@e?@@?e?
@?eN@1?J5e?@@?e?
@?e?3@W&He?@@?e?
@?e?N@@@?e?@@?e?
@?f3@5?e?@@?e?
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CIRCUIT DESCRIPTION
DV-303
18
1. Optical Pickup Self-Diagnosis and Replacement Procedure
The optical pickup self-diagnosis function and tilt adjustment check function have been newly added to this player. When
repairing, use the following procedure for effective Self-diagnosis and tilt adjustment.
Be sure to use the self-diagnosis function before replacing the optical pickup when "NO DISC" is displayed. As a guideline, you
should replace the optical pickup when the value of the laser drive current is more than 50.
Note
Press the power button to turn on the power, and check the value before the unit warms up (within three minutes).
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DV-303
CIRCUIT DESCRIPTION
19
Player Remote control Application Note
buttons unit buttons
0 Displaying the UHF display F_ _ _ Refer to spage19/2-2 Self-
Diagnosis Function (UHF
Display).
5 Tilt adjustment Refer to page10/2-14
Optical Pickup Tilt
Adjustment.
PAUSE 6 Checking the region numbers and broadcast system
+ 7 Checking the program version Check the IC6302
OPEN/CLOSE FLASH ROM program.
9 Lighting Confirmation Fanction of Display Tube
ON SCREEN Checking the laser drive current Refer to page18/1.
Optical Pickup
Self-Diagnosis and
Replacement Procedure.
PAUSE Writing the laser drive current value after replacing
the optical pickup (do not use for anything other than
optical pickup replacement)
PAUSE Initializing the DVD player Refer to page21/4-1
4(restoring factory preset settings) Initializing the DVD Player
OPEN/CLOSE *Use when replaceing a microprocessor, microprocessor
peripheral parts, or C.B.A.
2. Self-Diagnosis Function and Service Modes
2-1 Service Mode Table
The service modes can be activated by pressing various button combinations on the player and remote control unit.
2-2 Self-Diagnosis Function (UHF Display)
This unit incorporates a convenient self-diagnosis function for use in troubleshooting.
2-3 Self-Diagnosis Display Function
Display method Display Diagnosis Checkpoints
Service numbers U11 Focus error IC2001,IC2511,IC5201,pickup
displayed H01 Tray loading error IC2001, IC2511, loading motor
during use H02 Spindle servo error Spindle motor, IC2501, IC2001
H03 Traverse error Stepping motor, IC2511, IC2001
H04 Tracking servo error IC2001, IC2501, IC5201, pickup, disc
H05 Seek error Stepping motor, IC2511, IC2001
H06 Power supply error IC1021, IC1121, IC1151, IC6001
F0** Disc format error
F1** Disc code error
F2** Decoder LSI error
F3** SDRAM error
F4** IIC BUS error
F5** DSC
F6** ECC error
F7** Microprocessor error
F8** Microprocessor error
Press the "0" button
on the remote control
unit while pressing
the "PAUSE" and
"OPEN/CLOSE"
button on the player.
If this type of error occurs, refer to
page20/2-4 Examples of Repairs Using
Error Codes.
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CIRCUIT DESCRIPTION
DV-303
20
Error display Malfunction example
F0** Disc, IC7001
F103 Disc, IC7001
F4FF IC6001
F500 Optical pickup, IC2001, IC5201, IC2511, IC2501
F501 IC2001, IC6201
F502 IC2501, IC2511, IC2001, IC5202
F504 IC5202, IC2001
F505 Disc, IC2501, IC2511, IC5202, IC2001
F506 Disc, Optical pickup, IC2001
F600 Disc, IC7001, IC5202, IC2001
F601 Disc, IC7001
F602 Disc, IC5202, IC2001
F603 Disc, IC5202, IC2001
F610 IC7001
F611 IC7001, IC5202, IC2001
F612 IC7001, IC15202, IC2001
F620 Laser drive circuit
F621 Laser drive circuit
F700 IC6201
F701 IC6201
F702 IC6201
F880 IC6201
F890 IC6201
F891 IC6201
F8A0 IC6201
F893 IC6302
F894 IC6303
2-4 Examples of Repairs Using Error Codes
Refer to this section when carrying out repairs.
2-5 Sales Demonstration Lock Function
This function prevents discs from being lost when the unit is used for sales demonstrations, by disabling the disc eject function.
"LOCKED" is displayed on the unit, and ordinary operation is disabled.
2-5-1 Setting Method
The sales demonstration lock function is set by simultaneously pressing the "POWER" button of DVD Player on the remote
control unit and the "STOP" button on the main unit. ("LOCKED" is displayed when the lock function is engaged.)
2-5-2 Release Method
The function can be released using the same procedure as for setting. If the remote control unit is not at hand, the function can
be released by using the same method as for player initialization (pressing the "PAUSE," "4" and "OPEN/CLOSE" buttons
simultaneously).
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Other manuals for DV-303
3
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