KEPCO MMI8000 Series Installation manual

MMI8000 Series
MMI6056, MMI6070H, MMI8070H, MMI6100, MMI8100,
MMI8104H Installation Instructions
1.0 Installation and Startup Guide
Install Environment
Where Used
The MMI8000 Series is designed or industrial environments. The operating temperature range is 32 to 113 °F (0
to 45 °C). It may not be suitable or using in certain outdoor applications. Please consult the actory or advised
usage in outdoor applications.
NEMA Rating
The MMI8000 Series ront bezel is NEMA 4 rated. When installed properly in a NEMA 4 panel, the NEMA 4 rating
o the panel is not compromised. This means that luids do not enter the panel during wash downs.
Electrical Environment
The MMI8000 Series has been tested to con orm to European CE requirements. This means that the circuitry is
designed to resist the e ects o electrical noise. This does not guarantee noise immunity in severe cases. Proper
wire routing and grounding insures proper operation.
Mechanical Environment
Avoid installing units in environments where severe mechanical vibration or shocks are present.
2.0 Installation Instructions
2.1 Mounting Instructions
2.1.1 Location Considerations
Care should be taken when locating equipment behind the unit to ensure that AC power wiring, PLC output
modules, contactors, starters and relays, and any other source o electrical inter erence are located away rom the
back o the unit.
Take particular note as to the position o variable speed drives and switching power supplies. Their input and load
cables should be screened to a central star earth point.
1

2.1.2 Making a NEMA 4 Mounting
Panel Details
The unit can be mounted into panels with a depth o 4”(105mm). It is recommended that the unit be mounted on
the ront panel o a steel enclosure, through an appropriate opening*.
Allow a clearance o 1”(25mm) around the sides o the unit or mounting hardware.
Allow clearance or cable connections to the back o the unit.
Unit depth may vary according to cable type used. Typically, plan a depth to accommodate at least
4”(105mm) behind the panel.
NEMA 4 Mounting
Put the unit through the panel cut out. Slide the clamps into the 6 holes provided around the case. Tighten the
clamping screws in an even pattern until the unit is secured in the panel.
Caution! Do not over tighten mounting clamps!
Note: Specifications To seal to NEMA-4 speci ications, all supplied mounting clamps must be used and panel
cannot lex more than 0.010”.
2.1.3 Environmental Considerations
The MMI8000 Series units are designed or indoors use as built in displays. Make sure that the displays
are installed correctly and that the operating limits are ollowed (See Speci ications).
Do not operate the unit in areas subject to explosion hazards due to lammable gases, vapors
or dusts.
The unit should not be installed where ast temperature variations and/or high humidity are
present. This causes condensation o water in the device.
Do not install these terminals in environments where in lammable gases are present.
2.2 Power Connections
Make sure that all local and national electrical standards are met when the installing the unit.
Contact your local authorities to determine which codes apply.
2.2.1 Power Requirements
Power
MMI8000 units are powered by DC power only. The speci ied voltage range is 24±5% Volts DC.
This insures compatibility with most controller DC systems.
The power conditioning circuitry inside the unit is accomplished by a switching power supply.
The peak starting current can be as high as 700mA.
Fusing
Requirements
I the display does not come on within 2 seconds o power up, remove power. An internal use
prevents damage i the polarity o the DC power is incorrect. Check wiring to insure proper
connections and try to power up again.
High Voltage
Caution
An Internal use prevents damage or over voltage condition however it isn’t guaranteed.
DC voltage sources should provide proper isolation rom main AC power and similar hazards.
Caution
Emergency
Stop
A Hard-wired EMERGENCY STOP should be itted in any system using an MMI8000 to comply
with ICS Sa ety Recommendations.
Do not power the MMI8000 and inductive DC loads, or input circuitry to the controller, with the
same power supply.

Caution
Supply Voltage Note: The 24 VDC output rom some controllers may not have enough current to power the
MMI8000.
Caution Wire
Routing
Wire lengths should be minimized (Maximum 1600’ (500 m) shielded, 1000’ (300 m)
unshielded).
Wires should be run in pairs with a neutral or common paired with a hot or
signal line.
I wiring is to be exposed to lightning or surges, use appropriate surge
suppression devices.
Keep AC, high energy, and rapidly switching DC wiring separate rom
signal wires.
Equip ungrounded DC supplies with a resistor and capacitor in parallel to earth ground. This
provides a path or static and high requency dissipation. Typical values to use are 1MOhm and
4700pF.
Connection To make a connection, strip about 3/8” o insulation o the end o the wire, turn the connector
screw counterclockwise until the gap is wide open, insert the wire all the way in, and turn the
screw clockwise until it’s tight.
Connect positive DC line to the ‘+24V’ terminal and the DC ground to the
‘0V‘ terminal.
2.2.2 Grounding Requirements
Chassis ground must be used. DC ground is not directly coupled to Earth ground internally. It is
pre erable not to ground DC negative return to chassis ground as poor site earths can introduce
noise into a system, but i necessary an earth connection should be made, rom the power supply
return point to the central star earth point. Ground conductors should be as short and as large in
size as possible. The conductors must always be large enough to carry the maximum short circuit
current o the path being considered. Ground conductors should be connected to a tree rom a
central star earth ground point. This ensures that no ground conductor carries current rom any
other branch.
2.2.3 CE Requirements
To make an MMI8000 comply with EMC directives, and to reduce susceptibility to electrical
inter erence, a separate #14 AWG ground wire should be taken to the chassis ground terminal o the
power connector. This ground connection should be run directly to the central star earth connection
point (as recommended in most Installation Instructions).
2.2.4 Safety Guidelines
This section presents recommended installation practices, and procedures. Since no two
applications are identical, these recommendations should be considered as guidelines.
Hardware
Considerations
WARNING!
The system designer should be aware that devices in Controller systems could ail and thereby
create an unsa e condition. Furthermore, electrical inter erence in an operator inter ace, such as
an MMI8000, can lead to equipment start-up, which could result in property damage and/or
physical injury to the equipment operator.
I you, or your company, use any programmable control systems that require an operator or
attendant, you should be aware that this potential sa ety hazard exists and take appropriate
precautions. Although the speci ic design steps depend on your particular application, the
ollowing precautions generally apply to installation o solid-state programmable control devices.
In addition, these precautions con orm to the guidelines or installation o Controllers as
recommended in the NEMA ICS 3-304 Control Standards.
Programming
Considerations
To con orm with ICS Sa ety Recommendations, checks should be placed in the controller to
ensure that all writable registers that control critical parts o plant or machinery have limit checks

built into the program, with an out-o -limit sa e shut down procedure to ensure sa ety o
personnel.

ICS 3 304.81 Safety Recommendations:
Consideration should be given to the use o an emergency stop unction, which is independent o the
programmable controller.
Where the operator is exposed to the machinery, such as in loading or unloading a machine tool, or where the
machine cycles automatically, consideration should be given to the use o an electromechanical override or other
redundant means, independent o the programmable controller, or starting and interrupting the cycle.
I provision is required or changing programs while the equipment is in operation, consideration should be given to
the use o locks or other means o assuring that only authorized personnel can make such changes. These
recommendations are intended as sa eguards against the ailure o critical components and the e ects o such
ailures or the inadvertent errors that might be introduced i programs are changed while the equipment is in
operation. *
The ICS 3-304.81 Sa ety Recommendations are reproduced by permission o the National Electrical
Manu acturers Association rom NEMA ICS 3-304
2.3 Communications Connections
The ports as you look at the back o the case, are the ports or connecting to a PLC or some external
device (Controller Connectors).
2.3.1 Connector COM1 [RS232], COM2 [RS232]
Cable
Requirements
Caution
Di erent cables are required or various devices.
Restrict cable length to less than 500’ (150m) or RS485/422 devices and
50’ (15m) or RS232 devices to avoid communications problems.
The COM light on the ront o the MMI8000 turns on with each Ethernet communication.
Shielded cable must be used or long lengths or cables run in an electrically noisy environment.
Do not run cables next to AC power lines or near sources o electrical noise.
Be sure that the cable ends have been inserted all o the way into mating connectors and are
secure
Pin assignment o the 9 Pin, Male, SUB-D, COM1 [RS-232] and COM2
[RS-232] Port.
Pin # Symbol COM1 [RS232] COM2 [RS232]
1 Not used
2 RxD Received Data
3 TxD Transmitted Data
4 TxD Transmitted Data
5 GND Signal Ground Signal Ground
6 RxD Received Data
7 RTS Ready to send output
8 CTS Clear to send input
9 Not used
Pin
Designations
COM1 [RS-232]
COM2 [RS-232]

2.3.2 Connector COM1[RS485] , COM3[RS485] and COM3[RS232]
The 9 Pin, Female, SUB-D, COM1 [RS-485] , COM3 [RS-485] and COM3 [RS-232] Port on the back o the unit is
the RS-232 and RS485/422 communications port or connecting to a controller.
Pin assignment o the 9 Pin, Female, SUB-D COM1 [RS-485], COM3 [RS-485] and COM3 [RS-
232] Port
Pin# Symbol Com1
[RS485]2w
Com1
[RS485]4w
Com3 [RS485] Com3 [RS232]
1 Rx- Data- Rx-
2 Rx+ Data+ Rx+
3 Tx- Tx-
4 Tx+ Tx+
5 GND Signal Ground Signal Ground Signal Ground Signal Ground
6 Data- Data-
7 TxD Transmit
8 RxD Receive
9 Data+ Data+
2.3.3 USB Host port
Supports various devices with USB inter ace, such as mouse, keyboard, USB
stick, printer…etc.
2.3.4 Connecter Wire
MT8-Ethernet/RZC045120: Direct connect (Ethernet crossover cable)
MT8000 Ethernet RJ45 Wire color PC or Note Book RJ45
1 TX+ White/Orange ------------------------------------- 3 RX+
2 TX- Orange ------------------------------------- 6 RX-
3 RX+ White/Green ------------------------------------- 1 TX+
4 BD4+ Blue ------------------------------------- 4 BD4+
5 BD4- White/Blue ------------------------------------- 5 BD4-
6 RX- Green White/Brown ------------------------------------- 2 TX-
7 BD3+ Brown ------------------------------------- 7 BD3+
8 BD3- ------------------------------------- 8 BD3-
Pin
Designations
COM1 [RS-485]
COM3 [RS-485]
COM3 [RS-232]

Adapter Cables
MT8-COM1/RZC002320
MT8-COM3/RZC004850
2.3. Dip Switch Settings
SW1 SW2 SW3 SW4 Mode
OFF OFF OFF OFF Application mode (On line operations, use ProjectManager or
EasyBuilder8000 to change modes)
ON OFF OFF OFF Force to Touch Adjust mode (Used or touchscreen
calibration)
Reset project memory and settings to de ault.
OFF OFF ON OFF Force to Boot ROM Loading Mode
OFF
OFF
ON
OFF
OFF
OFF
OFF
ON
Reserved: Do not change rom actory position.
Pin Out
P1 P2 P3
1
2==> 2
3==> 3
4========> 3
5==> 5==> 5
6========> 2
7==> 7
8==> 8
9
Pin Out
P1 P2 P3 P4
1==> 1
2==> 2
3==> 3
4==> 4
5==> 5==> 5==> 5
6========> 1
7==============> 3
8==============> 2
9========> 2

MMI touch screens are calibrated be ore leaving the actory. Adjustment should not required.
I or some reason the touch screen needs recalibration. Use the ollowing procedure.
Touchscreen calibration mode is entered by setting dip switches and resetting or cycling power to the unit.
1. Set dipswitch 1 in the UP (ON) position. Leave all other switches in the DOWN (OFF)
position.
2. Cycle power to the HMI or press the reset button located near the dipswitches. The MMI8000 powers up to the
Touch screen calibration mode.
3. Follow the instructions on the screen. Brie ly touch the center o the cross hairs “+” as they appear in all 5
positions (4 corners and center). When all ive “+” are done the “+” disappears. The touch in ormation is
processed and calibration is completed.
4. A ter calibration, the Password Reset dialog appears. I you wish to reset the password, you may do so at this
time. Otherwise select "NO" to continue on to the Boot-up process. I no action is taken, a ter a short time, the unit
automatically moves on to the Boot-up process.
When “YES” is chosen, another pop-up dialog appears as below.
Users must con irmed the reset again by inputting “YES”.
Click OK. (The de ault password 111111 is restored. However, other passwords, including download and upload
password, must be reset.)
Note: When the reset action is taken, saved projects and data in the HMI are all cleared.
5. Be sure to put Dipswitch 1 in the DOWN (OFF) position when done. Otherwise, the unit always goes to the
Touchscreen calibration mode on power up.
2.4 CE Requirements
EU directives that apply to the MT 8000 Series:
EMC Directive (89/336/EEC, 92/31/EEC, 93/68/EEC) electromagnetic emissions and immunity
Machinery Directive (89/392/EEC, 91/368/EEC, 93/44/EEC, 93/ 68/EEC) machine sa ety
MMI8000 products are CE-marked to indicate compliance with the EMC Directive.
The MMI8000 Series has been designed to operate satis actorily in electromagnetic noise (immunity) and without
emitting high levels o electrical noise into the environment (emission). The units are designed to meet European
Community standards when installed per the wiring instructions in this manual.
Compatibility
Standards
The MMI8000 has been designed to meet electromagnetic compatibility or industrial
environments.
CISPR (EN 55011) Group 1, Class A Radiated Emissions levels

EN50081-2 Generic emission standard, industrial environment (Also US FCC Class A)
EN50082-2 Generic immunity standard, industrial environment
3.0 Speci ications
Hardware Specifications
Item MMI6100-8100/8104H MMI8070H MMI6070H MMI6056
Display 10.0” / 10.4” TFT 7.0” TFT 7.0” TFT 5.6” TFT
Color 65536 color 65536 color 65536 color 65536 color
Contrast Ratio 300:1 500:01:00 500:01:00 150:1
Resolution (WxH dots) 800x600 800x480 800x480 320x234
Back light 330 cd/m2 LED 330 cd/m2 LED 330 cd/m2 LED 330 cd/m2 LED
CCFL li e time (avg.) 30,000 hr. 30,000 hr. 30,000 hr. 30,000 hr.
Touch panel 4 wires resistive type
I/O Port COM1 (RS-232/RS-485 2W/4W), COM2(RS232), COM3(RS-232/RS-485 2W)
Ethernet Port 1 Ethernet port (10/100 Base-T)*
USB Host Port 1 USB Host port, 1 USB Client port 1 USB Client port
Audio Port 1 x Audio Line Out No Audio
Processor 32bit RISC CPU
Flash Memory 32MB
Memory Card Slot 1 x SD Card 1 x Compact Flash
Real Time Clock/Calendar Built-in
*Ethernet not available on 6056, 6070H and 6100 units
General Specifications
Input Power 24VDC±5%
Maximum Power
Consumption
400 mA@24VDC 340 mA@24VDC 340 mA@24VDC 240 mA@24VDC
Protection structure IP65 ront panel (O ring seal)
Operating Temperature 0~45°C
Operation humidity 10-90% RH (non – condensing)
Enclosure Plastic
Dimensions WxHxD 286.2 x 212 x 43mm 200x146x42.5mm 200x146x42.5mm 200x146x42.5mm
Panel cutout dimension 259 x 201 mm
(10.2"x7.91")
192 x 138 mm
(7.56” x 5.43”)
192 x 138 mm
(7.56” x 5.43”)
192 x 138 mm
(7.56” x 5.43”)
Weight Approx.1.6 kg
(3.5 lbs)
Approx. 0.85 kg
(1.87 lbs)
Approx. 0.85 kg
(1.87 lbs)
Approx. 0.85 kg
(1.87 lbs)
We hope you will be pleased with our products. I you have any questions concerning our warranty, repair,
modi ication or returned goods process, please contact your local KEP distributor or the KEP Customer Service
Department.
Warranty
This product is warrantied against de ects in materials and workmanship or a period o two (2) years rom the
date o shipment to buyer.
The warranty is limited to repair or replacement o the de ective unit at the option o the manu acturer. This
warranty is void i the product has been altered, misused, dismantled, or otherwise abused.
ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, ARE EXCLUDED, INCLUDING BUT NOT LIMITED TO
THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

Dimensions
Drawings are not to scale and are or visual purposes only.
Dimensions are in mm (inches)
MMI8100/8104

MMI6056/8056 & MMI6070H/8070H
Kessler Ellis Products
10 Industrial Way East
Eatontown, NJ 07724
Phone: [phone] Fax: [phone]
www.kep.com 9900132REV15OCT13