KERN PKS 200-3 User manual

KERN & Sohn GmbH
Ziegelei 1
D-72336 Balingen
email: [e-mail]
Phone: +49-[0]7433- 9933-0
Fax: +49-[0]7433-9933-149
Internet: www.kern-sohn.com
Operating instructions
Precision balance
KERN PKP / PKS
Version 1.3
06/2013
GB
PKP_PKS-BA-e-1313

PKP_PKS-BA-e-1313
2
GB
KERN PKP / PKS
Version 1.3 06/2013
Operating instructions
Industrial scale with graphic display
Table of Contents
1Technical Data...........................................................................................................4
2Basic Information (General) .....................................................................................7
2.1 Proper use.............................................................................................................................................. 7
2.2 Improper Use ......................................................................................................................................... 7
2.3 Warranty................................................................................................................................................. 7
2.4 Monitoring of Test Resources ............................................................................................................. 7
3Basic Safety Precautions .........................................................................................8
3.1 Pay attention to the instructions in the Operation Manual ............................................................... 8
3.2 Personnel training................................................................................................................................. 8
4Transportation & Storage.........................................................................................8
4.1 Testing upon acceptance ..................................................................................................................... 8
4.2 Packaging / return transport ................................................................................................................ 8
5Unpacking, Setup and Commissioning...................................................................9
5.1 Installation Site, Location of Use......................................................................................................... 9
5.2 Unpacking.............................................................................................................................................. 9
5.2.1 Placing..................................................................................................................................................... 9
5.3 Mains connection.................................................................................................................................. 9
5.4 Connection of peripheral devices........................................................................................................ 9
5.5 Initial Commissioning........................................................................................................................... 9
5.6 Adjustment........................................................................................................................................... 10
5.7 Adjustment........................................................................................................................................... 10
6Operation .................................................................................................................11
6.1 Screen and operation.......................................................................................................................... 11
6.2 How to turn on/off balance................................................................................................................. 12
6.3 Basic Settings...................................................................................................................................... 13
6.4 Operating mode Counting.................................................................................................................. 16
6.5 Operating mode Totalizing................................................................................................................. 17
6.6 Operating mode Dispensing .............................................................................................................. 18
6.7 Operating mode Check weighing ...................................................................................................... 19
6.8 Operating mode Percent..................................................................................................................... 20
6.9 Operating mode Animal weighing ..................................................................................................... 21
6.10 Screen Operating mode Recipe......................................................................................................... 22
6.11 Operating mode Grammage............................................................................................................... 23
7Print form.................................................................................................................24
7.1 Contents of the form impression....................................................................................................... 24
7.2 Arrangement of form printout............................................................................................................ 25

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8Interfaces.................................................................................................................26
8.1 Data output RS 232 C..........................................................................................................................26
8.2 Interface RS 232C ................................................................................................................................ 26
8.2.1 There are 4 kinds of data output via RS 232C.......................................................................................27
8.2.2 Explanation of the data transfer.............................................................................................................27
8.3 Printer ...................................................................................................................................................28
8.4 Underfloor weighing............................................................................................................................28
9Service, maintenance, disposal.............................................................................29
9.1 Cleaning................................................................................................................................................ 29
9.2 Service, maintenance..........................................................................................................................29
9.3 Disposal................................................................................................................................................ 29
10 Instant help..............................................................................................................30
11 Declaration of conformity.......................................................................................31

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1 Technical Data
Models PKS:
KERN
PKS
200-3
PKS
360-3
PKS
2000-2
PKS
3600-2
PKS
10K0.1
Readability (d)
0,001 g
0,001 g
0,01 g
0,01 g
0,1 g
Weighing range (max)
200 g
360 g
2.000 g
3.600 g
10.000 g
Taring range
(subtractive)
200 g
360 g
2.000 g
3.600 g
10.000 g
Reproducibility
0,001 g
0,002 g
0,01 g
0,02 g
0,1 g
Linearity
±0,003 g
±0,005 g
±0,03 g
±0,05 g
±0,3 g
Smallest piece weight
0,001 g
0,001 g
0,01 g
0,01 g
0,1 g
Adjustment points
50/100/150/
200 g
100/200/300
/360 g
0,5/1,0/1,5/
2,0 kg
1,0/2,0/3,0/
3,6 kg
2/5/10 kg
Recommended
adjusting weight F1
(not supplied)
200 g
200g + 100g
2000 g
2 kg+1 kg
10 kg
Humidity of air
max. 80% rel. (non-condensing)
Stabilization time
(typical)
3 sec.
Allowable ambient
temperature
+10 °C ... + 40 °C
Warm-up time
2 hours
4 hours
2 hours
4 hours
2 hours
Housing (B x D x H)
mm
167 x 250 x 85
Vibration filter
yes
Weighing plate
stainless steel mm
Ø 81
130 x 130
150 x 170
Units
see menu
Weight kg (net)
1
1
1,5
1,5
1,7
Data interface
yes (RS232)

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Models PKP:
KERN
PKP 300-3
PKP 420-3
PKP 3000-2
PKP 4200-2
Readability (d)
0,001 g
0,001 g
0,01 g
0,01 g
Weighing range
(max)
300 g
420 g
3.000 g
4.200 g
Taring range
(subtractive)
300 g
420 g
3.000 g
4.200 g
Reproducibility
0,002 g
0,002 g
0,02 g
0,02 g
Linearity
±0,005 g
±0,005 g
±0,05 g
±0,05 g
Smallest piece weight
0,001 g
0,001 g
0,01 g
0,01 g
Adjustment points
50/100/200/
300 g
100/200/300/
400 g
1.0/1,5/2,0/3,0
kg
1.0/2,0/3,0/4,0
kg
Recommended
adjusting weight F1
(not supplied)
200 g + 100 g
200 g + 200 g
2 kg + 1 kg
2 kg + 2 kg
Humidity of air
max. 80% rel. (non-condensing)
Stabilization time
(typical)
3 sec.
Permitted
environmental
temperature
+10 °C ... + 40 °C
Warm-up time
4 hours
4 hours
4 hours
4 hours
Housing (B x D x H)
mm
180 x 310 x 90
Vibration filter
yes
Weighing plate
stainless steel mm
Ø 106
Ø 150
Units
see menu
Weight kg (net)
2,3
Data interface
yes (RS232)

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KERN
PKP 12K0.05
PKP 16K0.1
PKP 24K0.1
Readability (d)
0,05 g
0,1 g
0,1 g
Weighing range
(max)
12.000 g
16.000 g
24.000 g
Taring range
(subtractive)
12.000 g
16.000 g
24.000 g
Reproducibility
0,05 g
0,1 g
0,1 g
Linearity
±0,15 g
±0,3 g
±0,3 g
Smallest piece weight
0,05 g
0,1 g
0,1 g
Adjustment points
2/5/10/12 kg
5/10/15/16 kg
5/10/15/20/24 kg
Recommended
adjusting weight F1
(not supplied)
10 kg
10 kg + 5 kg
20 kg
Humidity of air
max. 80% rel. (non-condensing)
Stabilization time
(typical)
3 sec.
Permitted
environmental
temperature
+10 °C ... + 40 °C
Warm-up time
2 hours
2 hours
2 hours
Housing (B x D x H)
mm
180 x 310 x 90
Vibration filter
yes
Weighing plate
stainless steel mm
160 x 200
Units
see menu
Weight kg (net)
2,7
Data interface
yes (RS232)

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2 Basic Information (General)
It is absolutely necessary that you read and understand the operating instructions prior to
installation and commissioning and follow the instructions during the process!
2.1 Proper use
The balance you purchased is intended to determine the weighing value of material to be
weighed. It is intended to be used as a “non-automatic“ balance, i.e. the material to be
weighed is manually and carefully placed in the centre of the weighing plate. As soon as a
stable weighing value is reached the weighing value can be read.
2.2 Improper Use
Do not use balance for dynamic weighing. In the event that small quantities are removed or
added to the material to be weighed, incorrect weighing results can be displayed due to the
“stability compensation“ in the balance (Example: Slowly draining fluids from a container on
the balance.).
Do not leave permanent load on the weighing plate. This may damage the measuring
system.
Impacts and overloading exceeding the stated maximum load (max) of the balance, minus
a possibly existing tare load, must be strictly avoided. Balance may be damage by this.
Never operate balance in explosive environment. The serial version is not explosion
protected.
The structure of the balance may not be modified. This may lead to incorrect weighing
results, safety-related faults and destruction of the balance.
The balance may only be used according to the described conditions. Other areas of use
must be released by KERN in writing.
2.3 Warranty
Warranty claims shall be voided in case
- Our conditions in the operation manual are ignored
- The appliance is used outside the described uses
- The appliance is modified or opened
- mechanical damage and damage caused by media, liquids
- natural wear and tear
- The appliance is improperly set up or incorrectly electrically connected
- The measuring system is overloaded
2.4 Monitoring of Test Resources
In the framework of quality assurance the measuring-related properties of the balance and,
if applicable, the testing weight, must be checked regularly. The responsible user must
define a suitable interval as well as type and scope of this test. Information is available on
KERN’s home page (www.kern-sohn.com) with regard to the monitoring of balance test
substances and the test weights required for this. Our accredited DKD calibration laboratory
offers fast and inexpensive adjustment for test weights and weighing balances (reset to
national normal weight).

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3 Basic Safety Precautions
3.1 Pay attention to the instructions in the Operation Manual
Carefully read this operation manual before setup and
commissioning, even if you are already familiar with KERN
balances.
Versions in other languages are non-binding translations.
The only binding version is the original document in German.
3.2 Personnel training
The appliance may only be operated and maintained by trained personnel.
4 Transportation & Storage
4.1 Testing upon acceptance
When receiving the appliance, please check packaging immediately, and the appliance
itself when unpacking for possible visible damage.
In case of visible damage have the damage verified by the messenger’s signature. Do not
alter goods or packaging and do not remove any parts of the delivery. Report the damage
immediately (within 24 hours) in writing to the parcel service.
4.2 Packaging / return transport
Keep all parts of the original packaging for a possibly required return.
Only use original packaging for returning.
Prior to dispatch disconnect all cables and remove loose/mobile parts.
Reattach possibly supplied transport securing devices.
Secure all parts such as the glass wind screen, the weighing platform,
power unit etc. against shifting and damage.

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5 Unpacking, Setup and Commissioning
5.1 Installation Site, Location of Use
The balances are designed in a way that reliable weighing results are achieved in common
conditions of use.
You will work accurately and fast, if you select the right location for your balance.
Therefore, observe the following for the installation site:
- Place the balance on a firm, level surface;
- Avoid extreme heat as well as temperature fluctuation caused by installing next to a
radiator or in the direct sunlight;
- Protect the balance against direct draughts due to open windows and doors;
- Avoid jarring during weighing;
- Protect the balance against high humidity, vapors and dust;
- Do not expose the device to extreme dampness for longer periods of time. Non-
permitted condensation (condensation of air humidity on the appliance) may occur if
a cold appliance is taken to a considerably warmer environment. In this case,
acclimatize the disconnected appliance for ca. 2 hours at room temperature.
- Avoid static charging of the material to be weighed, weighing container and
windshield.
If electro-magnetic fields or static charge occur, or if the power supply is unstable major
deviations on the display (incorrect weighing results) are possible. In that case, the location
must be changed.
5.2 Unpacking
Carefully remove the balance from the packaging, remove plastic cover and setup balance
at the intended workstation.
5.2.1 Placing
Level balance with foot screws until the air bubble of the water
balance is in the prescribed circle.
5.3 Mains connection
Power is supplied via the external mains adapter. The stated voltage value must be the
same as the local voltage.
Only use original KERN mains adapters. Using other makes requires consent by KERN.
5.4 Connection of peripheral devices
Before connecting or disconnecting of additional devices (printer, PC) to the data interface,
always disconnect the balance from the power supply. With your balance, only use
accessories and peripheral devices by KERN, as they are ideally tuned to your balance.
5.5 Initial Commissioning
A warming up time of 2 hours after switching on stabilizes the measuring values.
The accuracy of the balance depends on the local acceleration of gravity.
Strictly observe hints in chapter “Adjustment”.

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5.6 Adjustment
As the acceleration value due to gravity is not the same at every location on earth, each
balance must be coordinated - in compliance with the underlying physical weighing principle
- to the existing acceleration due to gravity at its place of location (only if the balance has
not already been adjusted to the location in the factory). This adjustment process must be
carried out during the initial start-up, after change in location and variation of surrounding
temperature. To receive accurate measuring values it is also recommended to adjust the
balance periodically in weighing operation.
5.7 Adjustment
With an adjustment weight, the weighing accuracy can be checked and re-adjusted at any
time.
Attention: In the verified balances the adjustment is not possible.
Procedure when adjusting:
Observe stable environmental conditions. A short warming up time of ca. 15 minutes is
recommended for stabilization.