Kettler 8881?900 User manual

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AssemblyInstructionsModel#8881‐900
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RacerbyKETTLER®
1355LondonBridgeRoad∙VirginiaBeach,VA23453∙USA
www.kettlerusa.com
[email protected]
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Recommendedforchildrenupto75lbs,ages 4‐7

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Readtheseinstructionscarefullybeforeassemblingtheproductorusingitforthefirsttime.They
containimportantinformationforyoursafetyandforthecorrectuseandmaintenanceofthis
product.Keeptheinstructionsinasafeplaceforinformationorfororderingspareparts.
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WARNING–*TOAVOIDSERIOUSINJURY*Adultsupervisionrequired.Neveruse
nearsteps,slopes,driveways,hills,roadways,alleys,orswimmingpoolareas.Always
wearshoes.Neverusenearmotorvehicles.Neverallowmorethanonerider.Theuseof
protectivegearandsafetyhelmetishighlyrecommended.Ridersshouldalwaysweara
properlyfittedhelmetthatcomplieswithConsumerProductSafetyCommission(CPSC)
Standard16CFR1203.Adultassemblyrequired.
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Caution!AdultAssemblyRequired.Thispackagecontainssmallparts.
Keepawayfromchildrenuntilassembled.
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Thisproducthasbeendesignedinaccordancewiththelateststandardsofsafetyandsubjectedto
constantqualitymonitoring.Thedatagainedfromthisqualityprocessisthenincorporatedinthe
developmentofourproducts.Forthisreason,wereservetherighttomakechangesindesignand
technologyinordertoofferourcustomersproductsofthehigheststandardofqualityatalltimes.
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Foryoursafety
■Thispedalcarshouldbeusedforitsintendedpurposeonly,i.e.one(1)childonly.Itshould
notbeusedinanyotherway,asthismaybedangerous.Themanufacturercannotbeheld
liablefordamageorinjurycausedbyincorrectuse.
■Thisproductisatoyandisnotsuitableforuseintrafficoronpublicroads.
■Alwayskeepawatchfuleyeonyourchildinordertoavoidrisksbythoughtlessandhastymove‐
ments.
■Pleasecareforthefactthatthepedalcarisonlyusedonsafeground.
■Thisproductissuitableforchildrenbetween4‐7yearsandlessthan75lbs.Excessive
weightmaycauseahazardousorunstablecondition.
■Thepedalcardoesnotcontainlights.Itsuseinthedarkisdangerous.
■Thispedalcarisdesignedonlyforprivateuse(nocommercialorpublicuse).
■Thepedalcarmustnotbeconnectedwithothervehicles,sportsorsimilardevicesandnotbe
driven/pulledbythem.Neversubjectyourchildonthepedalcartospeedsexceedingwalking
pace!
■Damagedcomponentsmayendangerthesafetyofyourchildorshortenthelifespanofthepro‐
duct.Inspectitatregularintervalstoensurethatnoneofthecomponentsaredamagedand
thatnoneoftheboltsorotherjointshaveworkedloose.
■Replacewornordamagedpartsimmediatelyandensurethattheproductisnotusedagainuntil
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thishasbeendone.Ifanypartsrequirereplacement,useonlyoriginalsparesmanufactured
byKETTLER®.
UseoftheToy
■Ensurethatthepedalcarisnotuseduntilithasbeenproperlyassembledandcheckedbyan
adultperson.
■Donottransportanyobjectsonthepedalcar.
■Alwaysadjusttheuseofthepedalcartotheconditionsencountered.
■Pedalcardonotpossessacontinuouslyeffectivebrakesystem.Therefore,safeguardthepedalcar
againstrollingawaywhenparkingit.Neverparkthepedalcarunattendedwithachildonit!
■Instructyourchildhowtousethevehiclecorrectlyanddrawattentiontopossiblesourcesof
danger.
■Althoughdangeroussituationsareunlikelytooccuriftheproductisusedcorrectly,childrenatplay
should,ifpossible,besupervised.
■Pleasebearinmindthatthereisalwaysadangerofchildreninjuringthemselveswhileusing
swings,climbingframes,toyvehiclesorsimilarequipment.
■Whenchildrenareatplay,situationsmayarisewhichcannotbepredictedbythemanufacturer
andforwhichhecannotbeheldresponsible.
■Beforeuse,alwayscheckallscrewsandplug‐inconnectionsaswellasrespectivesafetydevices
fitcorrectly.
■Neverusecorrosiveorabrasivesubstancestocleanthepedalcar.Neverusesubstanceswhichmay
causepollutionoftheenvironment.
■Formodelswithpneumatictires:Duetothenatureofmaterialsusedinpneumatictires,itisnot
recommendedfortheproducttobeleftinanyoneplacefortoolongwheresolventsorother
chemicals,i.e.oil,maylie.Thismayresultinachemicalreaction,whichcouldcausethetiresto
markthesurfacesuchasavinylflooring.Ifindoubtputsomethingunderneaththewheelsto
coverthefloor.Ensurethatairpressureinthetiresiscorrect;ifairpressureistoolowthis
increaseswear,andmakesridingthepedalcarmoredifficult!
■Lubricatethebearingsleevesofthewheelsandthehandlebarswithafewdropsofoileverytwo
orthreemonths.
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Assemblyofthetoyvehicle
■Pleaseensurethatthevehiclewillonlybeusedforplayingwhenassemblyhasbeencarriedout
correctly,andchecked,byanadult.
■Thepedalcarmustbeassembledcarefullybyanadultperson.Studytheassemblyinstructions
carefullybeforebeginningwork.Assemblethevehicleintheexactsequenceshownbythe
lettersinthediagrams.Thisisessentialforthesafefunctionanduseofthepedalcar.
■Pleasenotethatthereisalwaysadangerofinjurywhenworkingwithtoolsordoingmanual
work.Thereforepleasebecarefulwhenassemblingthisproduct.
■Ensurethatyourworkingareaisfreeofpossiblesourcesofdanger,forexampledon’tleaveany
toolslyingaround.Alwaysdisposepackagingmaterialinsuchawaythatitmaynotcauseany
danger.Thereisalwaysariskofsuffocationifchildrenplaywithplasticbags!
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■Boltallthepartstogetherlooselyatfirst,andcheckthattheyhavebeenassembledcorrectly.
Tightenthelocknutsbyhanduntilresistanceisfelt,thenusewrenchtofinallytightennuts
completelyagainstresistance(lockingdevice).Thencheckthatallscrewconnectionshavebeen
tightenedfirmly.Attention:oncelocknutshavebeenunscrewedtheynolongerfunction
correctly(thelockingdeviceisdestroyed),andmustbereplaced.
■Whenassemblingplasticgrips:Thegripscanbepushedontothehandlebarsmoreeasilyifthey
arefirstsoakedinwarmwater.
■Pleasekeeporiginalpackagingofthisarticle,sothatitmaybeusedfortransportatalaterdate,
ifnecessary.
■Fortechnicalreasons,wereservetherighttocarryoutpreliminaryassemblywork(e.g.addition
oftubingplugs).
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Listofsparepartspage19
Whenorderingspareparts,alwaysstatethefullarticlenumber,spare‐partnumber,thequantity
required.
Exampleorder:Model#8881‐900/spare‐partno.6181.21.00/1piece
Pleasekeeporiginalpackagingofthisarticle,sothatitmaybeusedfortransportatalaterdate,if
necessary.Goodsmayonlybereturnedafterpriorarrangementandin(internal)packaging,which
issafefortransportation,intheoriginalboxifpossible.
Itisimportanttoprovideadetaileddefectdescription/damagereport!
Important:sparepartpricesdonotincludefasteningmaterial;iffasteningmaterial(bolts,nuts,
washersetc.)isrequired,thisshouldbeclearlystatedontheorderbyaddingthewords„with
fasteningmaterial“.
WasteDisposal
RacerbyKETTLER®productsarerecyclable.Attheendofitsusefullifepleasedisposeofthisarticle
correctlyandsafely(localrefusesites).
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WARNING!!
TO AVOID SERIOUS INJURY:
Continuous adult supervision is required; never use near motor vehicles; near streets,
swimming pools, hills, steps or sloped driveways. Always wear shoes when using the
Pedal Car. Allow only one rider. The use of protective gear and a bike helmet is highly
recommended.
Model # 8881- 900
Racer by Kettler®· 1355 London Bridge Road · Virginia Beach, VA 23453
www.kettlerusa.com
!
Pedal Car Maxium weight: 75 lbs.
Excessive weight may cause a hazardous or unstable condition.
Racer by Kettler® Limited Warranty
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, MADE BY EITHER THE DISTRIBUTOR OR THE
MANUFACTURER ON RACER BY KETTLER® PRODUCTS, EXCEPT THE MANUFACTURER’S LIMITED WARRANTY
AGAINST DEFECTS IN MATERIAL SET OUT BELOW:
This Racer by Kettler® Limited Warranty applies to products sold through the Racer by Kettler® Authori-
zed Dealer Network to the original retail purchaser and authenticated by proof of purchase from a retailer
located in the United States. Any shipments made under this warranty will be shipped to the United States
only. Any shipment outside of the United States will be at the sole cost of the customer. This Racer by
warranties extended by indivdual retailers at the point of sale. Manufacturer warrants this product to be free
from defects in material at the time of the product’s tender of delivery for a period of 3 months for residential
use. This Limited Warranty is not transferable and does not cover normal wear and tear (including, but not
limited to, damage and wear to tires, power shocks, drive belts and other non-durable parts). The liability of
the manufacturer under this Limited Warranty shall not include any liability for direct, indirect, or
consequential damages resulting from the defect. This Limited Warranty is void if the product is damaged
its original state, or other causes determined not arising out of defects in material.
in the warranty period, contact Racer by Kettler® Parts & Service Dept. by phone at 866.804.0440, fax at
757.563.9273, or e-mail at [email protected]
THIS LIMITED WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUD-
ING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND OF ANY
OTHER OBLIGATIONS OR LIABILITY ON THE PART OF THE MANUFACTURER. RACER BY KETTLER® NEITHER
ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR IT ANY OTHER LIABILITY IN CONNECTION
WITH SUCH PRODUCTS.
Kettler® Limited Warranty is a
by accident, unreason

Checklist
1/1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
12
12
2
6
4
2
2
Ø 8/16
Ø 8/20
M 5
M 5 X 53
M 5 X 45
M 5 X 30
2
M 5 X 27
3, 9 X 16mm
M 8
Picture Similar

1
M5x45M5x45M5x45 x 4

2

3
M5x30 x 2 M5x27 x 2
A
A
B
B
A
B

5
4
M5x53 M5x45
B C M5x45 CM5x45 C
Ø 8/20
C
C
B
B
A
D
x2 x2

6
3, 9x16mm
7
M 8
x2

8
9

10
11
M5x30 x2

Seat Adjustment
A
B
C

Detaching for Repairs and Chain Tightening
C
A
A
B
B
Remove seat
Unscrew upper chain cover in location B
Remove upper cover
Unscrew lower cover in location A and remove

Chain Tightening and Re-Attachment
A
Loosen 4 screws and nuts at location A
Slide pedal sprocket forward (B)
and tighten screws (A) simultaneously to tighten chain
If chain is off, slide pedal sprocket back (C) and place chain on sprockets,
then tighten chain.
B
C

16
11
12
10
13
1
17 20
20
21
21
8
8
5
19
3
35
38
39
36
15
14 18
22
22
23
26
28
27
25
25
28
29
30
34
31
29
32
32
33
34
Spare parts drawing for Racer Air Pedal Car 8881-900
4
2
4
37
37
9
4
37
9
5

Pos. Description QTY Part#
1 mainframe 1 6181.21.00
2 tierod 1 8881‐740#02
3 tierodpin 1 8881‐540#03
4 airwheel 4 8881‐740#04
5 spacersleeve 2 8881‐540#05
8 frameguard 2 7211.21.00
9 wheelcove
r
4 31522.21.00
10 seat 1 8881‐540#10
11 steeringwheelrod 1 8881‐540#11
12 steeringwheel 1 8881‐540#12
13 steeringwheelboltse
t
1 8881‐540#13
14 steeringcolumnba
r
1 2118.21.00
15 steeringwheelcap 1 3116.10.00
16 steeringcolumncasin
g
1 8881‐540#16
17 grill 1 8881‐540#17
18 upperchainguardcove
r
1 8881‐540#18
19 lowerchainguardcove
r
1 8881‐540#19
20 pedal 2 8881‐540#20
21 crankbearing 2 8881‐540#21
22 clamp,pedalcrankbearin
g
2 8881‐540#22
23 clutchleve
r
1 8881‐540#23
25 plug 2 8881‐540#25
26 axle 1 8881‐740#26
27 chain 1 8881‐540#27
28 axlebearing 2 8881‐540#28
29 clamp,axlebearing 2 8881‐540#29
30 brakeleve
r
1 8881‐540#30
31 brakegrip 1 8881‐540#31
32 clampforbrakeleve
r
2 8881‐540#32
33 pedalcran
k
1 8881‐540#33
34 adjustmentmechanism 2 8881‐540#34
35 tierodcover,right 1 8881‐540#35
36 tierodcover,left 1 8881‐540#36
37 hubcap 4 8881‐740#40
38 frontframe 1 6181.21.01
39 rearframe 1 6181.21.02
40 hardwarebag(notshown) 1 217.02
SparepartslistforRacerAirPedalCar8881‐900
©2010RacerbyKETTLER®.Allrightsreserved.Nopartofthismanualmaybereproduced,storedinaretrievalsystem,
ortransmittedinanyform,orbyanymeans,suchaselectronic,mechanical,photocopyingorotherwise,withoutthe
priorwrittenpermissionofKETTLER®.
docu6/8/10