Kettler 9981590 User manual

SportKidRacer
AssemblyInstructions
Model#9981590
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KETTLER®International,Inc.
1355LondonBridgeRoadVirginiaBeach,VA23453USA
Parts/Service:866.804.0440
www.kettlerusa.com
[email protected]
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Pi
cture Similar
Recommendedforchildrenupto
150lbs,ages59
ToolsRequired:
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(phillipsheadscrewdriver)
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(adjustablewrench)
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AssemblyInstructions
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Readtheseinstructionscarefullybeforeassemblingtheproductorusingitforthefirsttime.They
containimportantinformationforyoursafetyandforthecorrectuseandmaintenanceofthis
product.Keeptheinstructionsinasafeplaceforinformationorfororderingspareparts.
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WARNING–*TOAVOIDSERIOUSINJURY*Adultsupervisionrequired.Neveruse
nearsteps,slopes,driveways,hills,roadways,alleys,orswimmingpoolareas.Always
wearshoes.Neverusenearmotorvehicles.Neverallowmorethanonerider.Theuseof
protectivegearandsafetyhelmetishighlyrecommended.Ridersshouldalwaysweara
properlyfittedhelmetthatcomplieswithConsumerProductSafetyCommission(CPSC)
Standard16CFR1203.Adultassemblyrequired.
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Caution!AdultAssemblyRequired.Thispackagecontainssmallparts.
Keepawayfromchildrenuntilassembled.
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Thisproducthasbeendesignedinaccordancewiththelateststandardsofsafetyandsubjectedto
constantqualitymonitoring.Thedatagainedfromthisqualityprocessisthenincorporatedinthe
developmentofourproducts.Forthisreason,wereservetherighttomakechangesindesignand
technologyinordertoofferourcustomersproductsofthehigheststandardofqualityatalltimes.
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Foryoursafety
 Thispedalcarshouldbeusedforitsintendedpurposeonly,i.e.one(1)childonly.Itshould
notbeusedinanyotherway,asthismaybedangerous.Themanufacturercannotbeheld
liablefordamageorinjurycausedbyincorrectuse.
Thisproductisatoyandisnotsuitableforuseintrafficoronpublicroads.
 Alwayskeepawatchfuleyeonyourchildinordertoavoidrisksbythoughtlessandhastymove
ments.
 Thisproductissuitableforchildrenbetween59yearsandlessthan150lbs.Excessiveweight
maycauseahazardousorunstablecondition.
Thewheeledtoydoesnotcontainlights.Pleaserideduringdaylight,neverinthedark.
Thistoyisdesignedforprivateuseonly(nocommercialorpublicuse).
Thetoymustnotbeconnectedwithothervehicles,sportsorsimilardevicesandnotbe
driven/pulledbythem.
Damagedcomponentsmayendangerthesafetyofyourchildorshortenthelifespanofthepro
duct.Inspectitatregularintervalstoensurethatnoneofthecomponentsaredamagedand
thatnoneoftheboltsorotherjointshaveworkedloose.
 Replacewornordamagedpartsimmediatelyandensurethattheproductisnotusedagainuntil
thishasbeendone.Ifanypartsrequirereplacement,useonlyoriginalsparesmanufactured
byKETTLER®.
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2

AssemblyInstructions
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 Thischild’swheeledtoyconformstothestipulatedsafetyregulations.Incorrectrepairsor
alterations(removaloforiginalpartsoradditionofotherpartsetc…)maybeasourceofdanger
totheuser.
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UseoftheToy
Beforeuse,alwayscheckallscrewsandpluginconnectionsaswellasrespectivesafetydevices
fitcorrectly.
 Donottransportanythingonthisproduct.
Thiswheeledtoydoesnothaveaparkingbrakesystem.Therefore,securethevehicleagainst
rollingaway.Neverparkthepedalcarunattendedwithachildonit!
Instructyourchildhowtousethevehiclecorrectlyanddrawattentiontopossiblesourcesof
danger.
Childrenatplayshouldalwaysbesupervised.
 Theseatofthisproductcanbeadjustedtoyourchild’ssize.
Pleasebearinmindthatthereisalwaysadangerofchildreninjuringthemselveswhileusing
swings,climbingframes,toyvehiclesorsimilarequipment.
 Whenridingthetoy,thechildshouldalwayswearcoveredfootwear(noopentoeshoesor
barefootriding).
Whenchildrenareatplay,situationsmayarisewhichcannotbepredictedbythemanufacturer
andforwhichthemanufacturercannotbeheldresponsible.
Neverusecorrosiveorabrasivesubstancestocleanthetoy.Neverusesubstanceswhichmay
causepollutionoftheenvironment.
Formodelswithairtires,checkairpressureperiodically(seetireforrecommendedpsi).Dueto
thenatureofmaterialsusedinairtires,itisnotrecommendedfortheproducttobeleftinany
oneplacefortoolongwheresolventsorotherchemicals,i.e.petrol,maylie.Thismayresultina
chemicalreaction,whichcouldcausethetirestomarkthesurfacesuchasavinylflooring.Ifin
doubtputsomethingunderneaththewheelstocoverthefloor.
Lubricatethebearingsleevesofthewheelswithafewdropsofoileverytwoorthreemonths.
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Assemblyofthetoyvehicle
 Pleaseensurethatthevehiclewillonlybeusedforplayingwhenassemblyhasbeencarriedout
correctly,andchecked,byanadult.
 Thetoyvehiclemustbeassembledcarefullybyanadultperson.Studytheassemblyinstructions
carefullybeforebeginningwork.Assemblethevehicleintheexactsequenceshownbythe
lettersinthediagrams.Thevehiclewillfunctionasdesignedwhencorrectlyassembled.
 Pleasenotethatthereisalwaysadangerofinjurywhenworkingwithtoolsordoingmanual
work.Thereforepleasebecarefulwhenassemblingthisproduct.
 Ensurethatyourworkingareaisfreeofpossiblesourcesofdanger,forexampledon’tleaveany
toolslyingaround.Alwaysdisposepackagingmaterialinsuchawaythatitmaynotcauseany
danger.Thereisalwaysariskofsuffocationifchildrenplaywithplasticbags!
Boltallthepartstogetherlooselyatfirst,andcheckthattheyhavebeenassembledcorrectly.
Tightenthelocknutsbyhanduntilresistanceisfelt,thenusewrenchtofinallytightennuts
completelyagainstresistance(lockingdevice).Thencheckthatallscrewconnectionshavebeen
tightenedfirmly.Attention:oncelocknutshavebeenunscrewedtheynolongerfunction
correctly(thelockingdeviceisdestroyed),andmustbereplaced.
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3

AssemblyInstructions
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Pleasekeeporiginalpackagingofthisarticle,sothatitmaybeusedfortransportatalaterdate,
ifnecessary.
Fortechnicalreasons,wereservetherighttocarryoutpreliminaryassemblywork(e.g.addition
oftubingplugs).
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Listofsparepartspage1819
Whenorderingspareparts,alwaysstatethefullmodelnumber,positionnumber,thequantity
required.
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Exampleorder:Model#9981590/positionno.1/1piece
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Important:sparepartpricesdonotincludefasteningmaterial;iffasteningmaterial(bolts,nuts,
washersetc.)isrequired,thisshouldbeclearlystatedontheorderbyaddingthewords“with
fasteningmaterial“.
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4

LimitedWarranty
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THEREARENOWARRANTIES,EXPRESSEDORIMPLIED,MADEBYEITHERTHEDISTRIBUTORORTHE
MANUFACTURERONKETTLER®PRODUCTS,EXCEPTTHEMANUFACTURER’SLIMITEDWARRANTY
AGAINSTDEFECTSINMATERIALSETOUTBELOW:
ThisKETTLER®LimitedWarrantyappliestoproductssoldthroughtheKETTLER®AuthorizedDealer
Networktotheoriginalretailpurchaserandauthenticatedbyproofofpurchasefromaretailer
locatedintheUnitedStates.Anyshipmentsmadeunderthiswarrantywillbeshippedtothe
UnitedStatesonly.AnyshipmentoutsideoftheUnitedStateswillbeatthesolecostofthe
customer.ThisKETTLER®LimitedWarrantyisamanufacturer’swarrantyandisnotchangedor
modifiedbyadditionalwarrantiesextendedbyindividualretailersatthepointofsale.
Manufacturerwarrantsthisproducttobefreefromdefectsinmaterialatthetimeofthe
product’stenderofdeliveryforaperiodof3yearforresidentialuse.ThisLimitedWarrantyisnot
transferableanddoesnotcovernormalwearandtear(including,butnotlimitedto,damageand
weartotires,powershocks,drivebeltsandothernondurableparts).Theliabilityofthe
manufacturerunderthisLimitedWarrantyshallnotincludeanyliabilityfordirect,indirect,or
consequentialdamagesresultingfromthedefect.ThisLimitedWarrantyisvoidiftheproductis
damagedbyaccident,unreasonableuse,improperservice,failuretofollowinstructionsprovided,
modificationfromitsoriginalstate,orothercausesdeterminednotarisingoutofdefectsin
material.
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Thiswarrantygivesyouspecificlegalrights.Shouldthisproductbecomedefectiveduetomaterial
withinthewarrantyperiod,contactKETTLER®Parts&ServiceDept.byphoneat866.804.0440,fax
at757.563.9273,oremailat[email protected].
THISLIMITEDWARRANTYISEXPRESSLYINLIEUOFANYOTHERWARRANTIES,EXPRESSEDOR
IMPLIED,INCLUDINGANYIMPLIEDWARRANTYOFMERCHANTABILITYORFITNESSFORA
PARTICULARPURPOSE,ANDOFANYOTHEROBLIGATIONSORLIABILITYONTHEPARTOFTHE
MANUFACTURER.KETTLER®NEITHERASSUMESNORAUTHORIZESANYOTHERPERSONTO
ASSUMEFORITANYOTHERLIABILITYINCONNECTIONWITHSUCHPRODUCTS.
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5

6

Checklist
1/1
1
1
1
1
1
1
1
1
1
2
2
1
11
1
1
1
12
12
2
6
4
2
1
2
Ø 8/16
Ø 8/20
M 5
M 5 X 53
M 5 X 45
M 5 X 30
2
M 5 X 27
3, 9 X 16mm
M 8
7

1
M5x45M5x45M5x45 x 4
8

2
9

3
M5x30 x 2 M5x27 x 2
A
A
B
B
A
B
10

5
4
M5x53 M5x45
BC
M5x45
CM5x45 C
Ø 8/20
C
C
B
B
A
D
x2 x2
11

6
3, 9x16mm
7
M 8
x2
12

8
9
13

10
11
M5x30 x2
14


A
B
C
15

Detaching for Repairs and Chain Tightening
C
A
A
B
B
Remove seat
Unscrew upper chain cover in location B
Remove upper cover
Unscrew lower cover in location A and remove
16


A
Loosen 4 screws and nuts at location A
Slide pedal sprocket forward (B)
and tighten screws (A) simultaneously to tighten chain
If chain is off, slide pedal sprocket back (C) and place chain on sprockets,
then tighten chain.
B
C
17






























 



 














3PAREPARTSDRAWING3PORT+ID2ACER0EDAL#AR
18

Pos. Description Qty.
1 MainFrame 1
2 TieRod 1
3 TieRodPin 2
4 RunningWheel 3
5 SpacerSleeve 2
6 DriveWheel 1
8 FrameGuard 2
9 WheelScreen 4
10 Seat 1
11 SteeringWheelRod 1
12 SteeringWheel 1
13 SteeringWheelBoltSet 1
14 SteeringColumnFrame 1
15 SteeringWheelCap 1
16 SteeringColumnCasing 1
17 Grill 1
18 UpperChainGuardCover 1
19 LowerChainGuardCover 1
20 Pedal 2
21 CrankBearing 2
22 Clamp,PedalCrankBearing 2
23 ClutchLever 1
24 ClutchGrip 1
25 Plug 2
26 Axle 1
27 Chain 1
28 AxleBearing 2
29 Clamp,AxleBearing 2
30 BrakeLever 1
31 BrakeGrip 1
32 Clamp,BrakeLever 2
33 PedalCrank 1
34 AdjustmentMechanism 2
35 TieRodCover,Right 1
36 TieRodCover,Left 1
37 Hubcap 4
38 FrontFrame 1
39 RearFrame 1
40 HardwareBag(notshown) 1
SparepartslistSportKidRacer#9981‐590
19


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
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©2012KETTLER®.Allrightsreserved.Nopartofthismanualmaybereproduced,storedinaretrievalsystem,ortransmittedinany
form,orbyanymeans,suchaselectronic,mechanical,photocopyingorotherwise,withoutthepriorwrittenpermissionof
KETTLER®.
docu01/24/122
PLEASE DO NOT RETURN
TO THE STORE OR ONLINE
RETAILER
Thank you for purchasing a Kiddi-o® ride-on toy.
If you need help with assembly or have a parts request,
please contact the KETTLER® Parts and Service Department:
xBy toll free number 866.804.0440, Monday - Friday, 9 AM to 4:30 PM EST.
xBy email: [email protected]
xAdditional manuals can be downloaded from our website:
http://access.kettlerusa.com/retail/homePage/manuals?division=toys&mode=
Information needed for our parts and service department to efficiently assist you
includes the users manual, model number, date and place of purchase.