King gates Modus 280 User manual

13
EN
1. General warnings
1.1 - Safety warnings
WARNING!
This manual contains important instructions and warnings for
personal safety.
Anincorrectinstallationcancauseseriousinjury.Beforestartingwork
itisnecessarytocarefullyreadallthepartsofthemanual.Ifindoubt,
suspendtheinstallationandrequestclaricationfromtheKing-Gates
SupportService.
WARNING!
According to the most recent European legislation, the
construction of a door or an automatic gate must comply with
the provisions of Directive 98/37/EC (Machinery Directive) and
in particular, the EN 1244, EN 12453, EN 12635 and EN 13241-1
5 standards which allow stating the alleged compliance of the
automation.
In consideration of this, all product installation, connection,
testing and maintenance operations must only be carried out
byqualiedandcompetenttechnicians!
WARNING!
Important instructions: keep this manual for the possible
future maintenance and disposal of the product.
1.2 - Installation warnings
• Before starting the installation, check whether this product is
suitable for automating your gate or door (see chapter 3 and the
"Technical characteristics of the product"). If it is not suitable, DO
NOTproceedwithinstallation.
•Installadisconnectingdeviceinthesystempowersupplynetwork
withacontactopeningdistancethatallowscompletedisconnection
intheconditionsstatedbyovervoltagecategoryIII.
• All installation and maintenance operations must be carried
out with the automation disconnected from the power supply.
Ifthedisconnectingdevicefromthepowersupplyisnotvisiblefrom
theplacewheretheautomatismispositioned,beforestartingwork
itisnecessarytoattachonthedisconnectingdeviceasignwiththe
inscription"WARNING!MAINTENANCEINPROGRESS".
• During installation, handle the automatism with care, avoiding
crushes, shocks, falls or contact with liquids of any kind. Do not
placetheproductnearheatsourcesorexposeittoopenames.All
theseactionscandamageitandcausemalfunctionsordangerous
situations.Ifthishappens,immediatelysuspendtheinstallationand
contactKing-GatesCustomerService.
•Donotmakechangestoanypartoftheproduct.Unauthorizedtam-
peringcanonlycausemalfunctions.Themanufacturerdeclinesalllia-
bilityforanydamagesderivingfromarbitrarychangestotheproduct.
•Ifthegateorthedoortobeautomatedisequippedwithapedestrian
door,thesystemmustbesetupwithacontrolsystemthatinhibits
theoperationofthemotorwhenthepedestriandoorisopen.
•Checkthattherearenopointsofentrapmentwithxedpartswhen
thegateleafisinthemaximumopeningposition;protecttheseparts
asrequired.
•Thewallcontrolpanelmustbepositionedinviewoftheautomation,
awayfromitsmovingparts,ataminimumheightof1.5mfromthe
groundandnotaccessibletothepublic.
•Thepackagingmaterialoftheproductmustbedisposedofinfull
compliancewithlocalregulations.
1.3 - Use warnings
•Theproductshouldnotbeusedbypeople(includingchildren)with
physical,sensoryormentaldisabilities,orlackingthenecessaryex-
perienceorknowledge,unlesstheyaresupervisedbysomeonere-
sponsiblefortheirsafety,orhavebeenfullytrainedonitsuse.
•Childrenplayingnearbytheautomationsystemshouldbekeptun-
derconstantsupervisiontopreventthemfromtamperingwithit.
•Donotletchildrenplaywiththexedcontrols.Keepremotecontrol
devicesawayfromthereachofchildren.
•Whencleaningthesurfaceoftheproductonlyuseasoftdamp
cloth.Onlyusewater,withoutdetergentsorsolvents.

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2. Product description
Thisproductistobeusedtoautomatehingedgatesordoors,for
bothresidentialandindustrialuse.
WARNING!
Any other use other than that described and in environmental
conditionsotherthanthoselistedinthismanualistobeconsidered
improperandprohibited!
The product is an electromechanical gear motor, equipped with a
24Vdirectcurrentmotorpoweredbytheinternalcontrolunitanda
gearboxwithanarticulatedarm.
Intheeventofapowerfailure(black-out),itispossibletomovethe
leavesofthegatebyhandbymanuallyunlockingthegearmotor.
Fig. 1showsallthecomponentspresentinthepack(accordingto
thechosenmodel):
[a]-electromechanicalgearmotor
[b]-armconnectingtothemotor
[c]-armconnectingtotheleaf
[d]-leafsupportbracket
[e]-motorunlockingkey
[f]-wallsupportbrackettosecurethemotor
[g]-metalhardware(screws,washers,etc.)
f
a
b
e
dg
c
g
Fig. 1
3. Installation
Warning! -TheinstallationofMODUSmustbecarriedoutby
qualiedpersonnel,incompliancewithcurrentregulations,standards
andlaws,andfollowingtheseinstructions.
3.1 - Preliminary checks
Beforeinstallation,alwayscheckthattherearenobrokenproduct
components,thatthemodelselectedisappropriatefortheintended
useandthattheinstallationenvironmentissuitablefortheproduct.
IMPORTANT–Thegearmotorcannotautomateamanualgate
thatdoesnothaveanefcientandsafemechanicalstructure.
Itcannotcorrectdefectsduetobadinstallationorpoormaintenance
ofthegate.
3.2 - Suitability of the gate and
installation environment
•Checkthatthemechanicalstructureofthegateissuitableforthe
installationofanautomationsystemandincompliancewithcurrent
localregulations(ifnecessary,checkthedatafoundonthelabelof
thegate).
•Manuallycloseandopenthegateleaf,tomakesurethatthereis
anappropriatelevelofconstantfrictionduringthewholeopeningor
closingmovement(nopointsrequiringincreasedeffort).
•Checkthatwhenmovedtoanypositionbetweenfullyopenand
fullyclosed,thegateleafkeepsitsbalance,withoutmovements.
•Makesurethataroundthegear motor thereis enoughroomto
easilyandsafelyreleasethegateleavesbyhands.
•Makesurethattheproductisinstalledonasolidsurface,sothatit
canbesecurelyfastened.
• Make sure that the installation position is compatible with the
overallsizeoftheproduct.
165
306
250 62
46
Thecorrectopeningmovementof the gate and the forcethatthe
motorexertstoexecuteit,dependonthepositioninwhichthemotor
andarmbracketsarexed.Therefore,beforeproceedingwiththe
installationyoumustcheckcharts 1 and 2 and gure3todene
themaximumopeningangleoftheleaf,thelimitsoftheleafandthe
positionofthexingbrackets.

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3.3 - Use limitations
Beforeinstallingtheproduct,checkthatthesizeandtheweightof
thegateleafarewithinthelimitsstatedinchart 1.
kg - Maximum gate leaf weight
mm - maximum gate leaf length
WARNING!
- The single leaf must not exceed 4.2m in length.
Chart 1 - Use limitations
100
200
300
400
500
500 1000 2000 35003000 40002500 45001500
(mm)
(kg)
3.4 - Installation preparation works
Fig.2 shows an example of an automation system using King-
Gatescomponents.Thesecomponentsarepositionedfollowinga
typicalandstandardsetup.
WithreferencetoFig.2,establishtheapproximatepositionwhere
eachcomponentwillbeinstalledandthenarrangeanyconduits
fortheelectricalwiring.
Useful components for a complete system:
1-MODUSMASTERgearmotor
2-Pairofphotocells
3-Pairofstops(openposition)
4-Photocellcolumns
5-Flashingwarningdevicewithbuilt-inantenna
6-Keyselectorordigitalkeypad
7-Verticalsolenoidlatch
8-MODUSSLAVEgearmotor
3
6
4
43
5
782
21
Fig. 2

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3.5 - Installation of the fixing brackets
and the gear motor
3.5.1 – Installation of the rear fixing
bracket
Calculatetherearbracketpositionusingchart 2.
Chart 2 (mandatory measurements)
100
150
200
250
300
350
400
450
100 150 200 250300 350
C
(mm)
A (mm)
100°-110°
110°-120°
95°-100°
90°-95°
This chart is used to dene distances A and C and the leaf
maximum opening angle.
A
max
398
C
MO LINK 420
MO LINK 180
max 655 mm
AC
140 30 90
250 30 110
140 80 90
185 80 100
140 130 90
170 130 95
140 160 90
160 160 95
140 200 90
150 200 90
140 240 90
150 240 90
140 280 90
170 280 90
140 320 90
170 320 90
MO LINK 180
AC
140 30
250 30
140 80
190 80
140 130
170 130
140 160
160 160
140 200
160 200
MO LINK 420
max 800 mm
90
120
90
100
90
100
90
95
90
95
min 14 mm
1
1
1
Fig. 3
01. Measurevalue“C”,thentraceastraighthorizontallineinchart
1againsttheobtainedvalued.Selectapointintheline,takinginto
accountthedesiredopeningangle,suitable for thecolumn.Trace
avertical line starting fromthepoint identied and obtainvalueA.
Beforeproceedingwiththeinstallation,makesurethatvalueAallows
toxtherearbracket,otherwiseselectanotherpointonthechart.
Finally,toxthebracketontheleaf,refertothemaximumdimensions
ofthearmingure3.Failuretocomplywiththebracketinstallation
distancesmayleadtoautomationoperationfaults,suchas:
- Cyclical movements and accelerations at some positions of the
stroke.
-Increasedmotornoise.
-Limitedopening,ornoopeningatall(incaseofcounter-leverxed
motor).
WARNING!–Beforexingtherearbracket,makesurethat
thefrontbracketwillbexedtoasolidpositionofthegate
leaf; the front bracket will have to be secured at a different
height than the rear bracket (Fig. 4).
5 mm
Fig. 4
02.Atthispoint,markontheleafandonthewalltheholesofthe
bracketswhichwillthenbeusedtoxthetwobrackets.
03. Fixtherearbracketofthemotortothewallcomplyingwiththe
dimensionsseenpreviously(g.5).
Fig. 5
Installation
examples

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3.5.2 – Securing the gear motor to the
fixing brackets
• Secure the gear motor to the rear bracket:
01.SecurethegearmotortothebracketasshowninFig. 7 using
thescrews,washersandnutssupplied;
Fig. 7
02.Fullytightenthenutstothescrews.
• Install the arms onto the motor:
01.Securethearmontothegearmotorusingthescrew;
Fig. 8
02.FixthetwoarmstoeachotherusingthepinandthesegerFig. 9;
Fig. 9
• Secure the gear motor to the front bracket:
01.SecurethegearmotorarmtothebracketasshowninFig. 10
usingthepinandsegersupplied;
Fig. 10
02.Tightenthesegerfullyontothepinseat;
3.5.3 – Installation of the front fixing
bracket
01.Thefrontbracketmustbesecuredtogateleaf;
02.DenethefrontbracketpositionheightinaccordancewithFig. 4;
03.FixthebrackettothesolidsectionofthegateleafFig.11.
Fig. 11
3.5.4 – Installation and adjustment of
the motor limit switches
Adjustthegearmotoropening and closinglimitswitches:
01.ReleasethegearmotorasshowninFig. 12;
Fig. 12

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02. Remove the 2 screws underneath the motor and remove the
coverasshowninFig. 13;
Fig. 13
03.Unscrewthescrewinthemotorarmandremoveitasshownin
Fig. 14;
Fig. 14
04.FixthelimitswitchesonthemotorarmFig. 15;thesemustalso
beinstalledinthepresenceofmechanicalstopsontheground.
Fig. 15
05.Atthispointre-installthearmontothemotorFig. 16;
Fig.16
06. Manually verify that, when opening and closing, the gate leaf
stopsatthedesiredpointsFig. 17;
Fig.17
07.Byscrewingorunscrewingthetwoscrews(A)onthemotor,the
twolimitswitchescanbeadjusted;then,usingthetwoscrews(B)
blockthetwoadjustingscrews(A) Fig. 18;
A
A
B
B
Fig. 18
Closing
Closing
Opening
Opening
Closing
Opening

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08. ReplacethecoverandtightenthetwoscrewsFig. 19;
Fig. 19
09.Finally,securethegearmotorbyturningthereleasekey;
10. For the assembly of the second motor, carry out the same
operationsproceedinginreverseorderfortheadjustmentofthelimit
switches;
11. After installing and adjusting the motors, position the leaves
halfway along their stroke so that, after making the electrical
connections, they can learn the opening and closing procedures
correctlyFig. 20.
Fig.20

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4. Electrical connections
WARNING!
-Anincorrectconnectioncancausefaultsordangeroussituations;
therefore,scrupulouslycomplywiththeindicatedconnections.
- Perform the connection operations with the power supply
disconnected.
Toconnectthegearmotorproceedasfollows:
01.RemovethegearmotorcoverasshowninFig. 21;
A
C
B
Fig. 21
02. Loosen the cable gland of the gear motor and insert the
connection cables Fig. 22;
A
B
Fig. 22
03.Bring the cablesto thetopof themotor near thecontrolunit
Fig. 23;
Fig. 23
04.Forhowtoconnectthetwomotors,refertothemanualofthe
“Control unit”suppliedwiththerestofthedocumentation;
05.Aftermakingalltheelectricalconnections,replacethecoveron
thegearmotor.
Tochecktheconnections,thedirectionofrotationofthemotor,the
displacementofthemovementoftheleavesandtheadjustmentof
thelimitswitch,refertotheinstructionmanualofthe“Control unit”.
MASTER motor
SLAVE motor

21
EN
5. Testing the automation
In order to guarantee maximum safety, this is the most important
phaseintherealizationoftheautomation.Thetestcanalsobeused
asaperiodiccheckofthedevicesthatmakeuptheautomatism.
The testing of the entire system must be performed by expert
and qualied personnel who must take responsibility for the
requiredtests,accordingtothepresentriskandverifycompliance
with the provisions of laws, regulations and standards, and in
particularwithalltherequirementsoftheEN12445standardwhich
setsoutthetestmethodstoverifygateautomatisms.
Testing
Everyindividualcomponentof the automatism, forexample safety
edges,photocells,emergencystop,etc.requiresaspecictesting
phase;forthesedevices,theproceduresindicatedintherespective
instructionmanualsmustbecarriedout.Totestthegearmotor,carry
outthefollowingoperations:
01. Check that all the provisions of this manual and in particular
chapter1havebeenstrictlyadheredto;
02.ReleasethegearmotorasshowninFig. 8;
03.Verifythatitispossibletomanuallymovetheopeningandclosing
leafwithaforcenotexceeding390N(about40kg);
04.Lockthegearmotorandconnectthepowersupply;
05.Usingthecontrolorstopdevicesprovided(keyselector,control
buttons or radio transmitters), carry out tests to open, close and
stopthegateandverifythatitsbehaviourcorrespondstowhatwas
expected;
06.Checkonebyonethatallthesafetydevicespresentinthesystem
(photocells,safetyedges,emergencystop,etc.)workcorrectly;and
thatthegate'sbehaviourcorrespondstowhatisexpected;
07.Orderaclosingmanoeuvreandchecktheforceoftheimpactof
theleafagainstthestopofthemechanicallimitswitch.Ifnecessary,
trytorelievethepressurebyndinganadjustmentthatgivesbetter
results;
08.Ifthedangeroussituationscausedbythemovementoftheleaf
havebeensafeguardedbylimitingtheimpactforce,thisforcemust
bemeasuredaccordingtotheprovisionsoftheEN12445standard;
Note–Thegearmotorhasnotorqueadjustmentdevices,therefore,
thisadjustmentisentrustedtothecontrolunit.
Commissioning
Commissioningcanonlytakeplaceafterallthetestingphasesofthe
gearmotorandtheotherdeviceshavebeensuccessfullycompleted.
Forcommissioning,refertotheinstructionmanualofthecontrolunit.
IMPORTANT – Partial or "temporary" commissioning is
prohibited.
6. Maintenance
Regularmaintenanceisrequiredtomaintainaconstantlevelofsafety
andtoguaranteethemaximumlifeoftheentireautomation.
Maintenancemustbecarriedoutinfullcompliancewiththesafety
requirementsofthismanualandinaccordancewiththeapplicable
lawsandregulations.Forthegearmotor,scheduledmaintenanceis
requiredwithinamaximumof6months.
Maintenance operations:
01.Disconnectallpowersources.
02.Checkthestateofdeteriorationofallthematerialsthatmakeup
theautomationwithparticularattentiontotheerosionoroxidation
ofthestructuralparts;replacethepartsthatdonotgivesufcient
guarantees.
03.Checkthatscrewconnectionsaretightenedproperly.
04. Check the moving parts for wear and replace worn parts as
required.
05.Reconnectthepowersupplysourcesandcarryoutallthetests
andchecksprovidedforinchapter5.
Forotherdevicesinthesystem,refertotheirinstructionmanuals.
7. Disposal
This product is an integral part of the automation, and
therefore must be disposed of together with it.
Asfortheinstallationoperations,evenattheendoftheproductlife,
dismantlingoperationsmustbecarriedoutbyqualiedpersonnel.
This product consists of various types of materials: some can be
recycled, others must be disposed of. Ask about the recycling or
disposalsystemsrequiredbytheregulationsinforceinyourarea,for
thiscategoryofproduct.
Warning!-somepartsoftheproductmaycontainpollutingor
dangeroussubstanceswhich,ifdispersedintheenvironment,might
causeharmfuleffectsonboththeenvironmentandhumanhealth.
Asindicated by theside symbol,itis forbiddento dispose ofthis
product with household waste. Have it disposed
of separately, according to the methods set out by
theregulationsinforceinyourcountry,orreturnthe
producttothesellerwhen buying anewequivalent
product.
Warning!-localregulationsmayprovideforheavypenaltiesfor
theillegaldisposalofthisproduct.

22
EN
8. Technical characteristics of the product
WARNINGS:
•Allthetechnicalcharacteristicsshownrefertoanambienttemperatureof20°C(±5°C).
•King-Gatesreservestherighttomakechangestotheproductatanytimeitdeemsnecessary,whilestillretainingthesamefunctionality
andintendeduse.
Modus280 ModusXL
Type Electromechanicalgearmotorforhingedgatesordoors
Power supply 230Vac50Hz 230Vac50Hz
Motor power supply 24 Vdc 24 Vdc
Maximum absorbed power 280W 350W
Current absorbed 1.25A 1.87A
Maximum speed 1.5rpm 1.5rpm
Operating temperature -20/+55°C -20/+55°C
Work cycle 80% 80%
Dimensions 165x250x306mm 165x250x306mm
Leaf maximum dimensions/weight 2.8m/300kg 4.2m/500kg
9. Product durability
Durabilityistheaverageeconomiclifeoftheproduct.Thedurability
valueisstronglyinuencedbytheseverityindexofthemanoeuvres
performed by the automatism: that is the sum of all the factors
contributingtothewearoftheproduct(see Table 1).
Toestablishtheprobabledurabilityofyourautomation,proceedas
follows:
01. Calculate the severity index by summing up the percentage
valuesoftheitemsinTable 1;
02. In chart 3 from the value just found, draw a vertical line to
crossthecurve;fromthispointdrawahorizontallinetocrossthe
"manoeuvring cycles” line. The determined value is the estimated
durabilityofyourproduct.
Thedurabilityestimateisbasedonthedesigncalculationsandthe
resultsoftestscarriedoutonprototypes.Infact,beinganestimate,
it does not represent any guarantee on the actual duration of the
product.
TABLE 1
Severity index
Leafweight[Kg]
>200kg 0%
>300kg 5%
>400kg 10%
500kg 20%
Leaflength[m]
2 - 3 m 0%
3 - 4 m 10%
4-4.2m 20%
Ambienttemperatureabove40°Corbelow0°Corhumidityover80% 20%
Solid door 15%
Installationinawindyarea 15%

23
EN
CE DECLARATION OF CONFORMITY
and declaration of incorporation as "partly completed machine”
Declaration according to Directives: 2004/108 / EC (EMC); 2006/42 / EC (MD) Annex II, Part B
Note:thecontentofthisdeclarationcorrespondstothatindicatedintheofcialdocumentledattheheadquartersof
KingGatesS.r.l.and,inparticular,tothelatestversionofthesame,availablebeforeprintingthismanual.Thetexthas
herebeenre-editedforeditorialpurposes.ThecompletedocumentoftheEUdeclarationofconformityisavailableatthe
followinglink:www.king-gates.com/download/.
Declaration number:MODUS Revision:0  Language: EN
Manufacturer’s name: KINGGATESS.R.L.
Address: ViaA.Malignani,42-33077Sacile(PN)Italy
Product type: Electromechanicalgearmotorwithbuilt-inboard(MAversions)
 Electromechanicalgearmotor(SLversions)
Model / Type: MODUS280MA;MODUS420MA;MODUSXLMA
 MODUS280SL;MODUS420SL;MODUSXLSL
Accessories: please see catalogue
The undersigned Giorgio Zanutto as Managing Director declares under his own responsibility that the above-mentioned product
complieswiththeprovisionsimposedbythefollowingdirectives:
•Directive 2014/53/UE
(RED)
 MODUS280MA,MODUS
420 MA, MODUS XL MA
models
Furthermore,theproductiscompliantwiththefollowingdirectiveaccordingtotherequirementsfor“partlycompletedmachines"(Annex
II,part1,sectionB):
Directive 2006/42/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 17 May 2006 on machinery and amending
Directive95/16/EC(recast).
• Itis hereby declared thatthe relevant technicaldocumentation hasbeen compiledin accordance withAnnexVII Bof Directive
2006/42/ECandthatthefollowingessentialrequirementshavebeenmet:
1.1.1-1.1.2-1.1.3-1.2.1-1.2.6-1.5.1-1.5.2-1.5.5-1.5.6-1.5.7-1.5.8-1.5.10-1.5.11
• Themanufacturerundertakestoforwardtothenationalauthorities,inresponsetoajustiedrequest,therelevantinformationonthe
"partlycompletedmachine",withoutprejudicetoitsintellectualpropertyrights.
• Ifthe"partlycompletedmachine"iscommissionedinaEuropeancountrywithanofciallanguageotherthantheoneusedinthis
declaration,theimporterisobligedtoaccompanythisdeclarationwiththerelatedtranslation.
• Pleasenotethatthe"partlycompletedmachine"mustnotbeputintoserviceuntilthenalmachineinwhichitisincorporatedisin
turndeclaredcompliant,whereappropriate,withtheprovisionsofDirective2006/42/EC.
Furthermore,theproductcomplieswiththefollowingstandards:
EN60335-1:2012+A11:2014,EN62233:2008,EN60335-2-103:2015formodelsMODUS280MA,MODUS420MA,MODUSXL
MA.
EN61000-6-2:2005,EN61000-6-3:2007+A1:2011formodelsMODUS280MA,MODUS420MA,MODUSXLMA,MODUS280
SL,MODUS420SL,MODUSXLSL.
Placeanddate:  Sacile11/10/2018
Giorgio Zanutto
(Managing Director)
· Healthprotection(art.3(1)(a)):EN 62479:2010
· Electricalsafety(art.3(1)(a)):EN 60950-1:2006 + A11:2009 + A12:2011 + A1:2010 + A2:2013
· Electro-magneticcompatibility(art.3(1)(b)):EN 301 489-1 V2.2.0:2017, EN 301 489-3 V2.1.1:2017
· Radiospectrum(art.3(2)):EN 300 220-2 V3.1.1:2017